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2. Rotate the bulb to be replaced counterclockwise to


remove it from the headlamp housing.


3. Pull the bulb out of the bulb socket assembly.


9. Push the locking tab toward the rear of the vehicle with the tool to lift the headlamp bracket lower arm.


10. Lift up the assembly. 11. Disconnect the electrical connector from the bulb


assembly.


12. Rotate the bulb assembly counterclockwise to


remove it from the housing.


13. Replace the old bulb with a new one. 14. Reverse the steps to reinstall the headlamp and


sidemarker assembly.


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4. Push the new bulb into the bulb socket assembly. 5. Insert the bulb assembly into the headlamp housing. 6. Rotate the bulb assembly clockwise until seated. 7. Reverse the steps to reinstall the lamp assemblies.


Fog Lamps To replace a fog lamp bulb, do the following: 1. Reach through opening in lower front fascia to gain


access to the fog lamp bulb electrical connector.


2. Disconnect bulb electrical connector by lifting the


locking tab and pull it rearward to remove the connector.


3. Rotate the bulb socket counterclockwise to


remove it.


4. Remove the bulb and replace it with the


appropriate bulb.


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7. Replace the old bulb with a new one. 8. Align the tabs on the CHMSL lens with the CHMSL


bulb assembly, and push to install.


9. Reverse Steps 1 through 4 to reinstall the CHMSL


assembly.


Taillamps, Turn Signal, Stoplamps and Back-up Lamps To replace one of these bulbs, do the following: 1. Remove the taillamp fasteners from the body of the


vehicle.


2. Slide the taillamp


housing rearward and away from the body of the vehicle.


Center High-Mounted Stoplamp (CHMSL) To replace a CHMSL bulb, do the following:


1. Remove the center high-mounted stoplamp


(CHMSL) fasteners.


2. Pull the CHMSL out of the liftgate. 3. Disconnect the rear washer hose from the rear


washer nozzle.


4. Disconnect the electrical connector from the


CHMSL assembly.


5. Depress the tabs on the CHMSL lens to separate


the CHMSL bulb from the CHMSL lens.


6. Pull the CHMSL bulb out of the assembly.


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3. Disconnect the taillamp housing electrical connector


and remove the taillamp housing.


Replacement Bulbs


Exterior Lamp


Back-up Lamps CHMSL Fog Lamps Front Sidemarker Lamps Front Turn Signal/Parking Lamps 3457A1999370
Headlamps


Bulb Number 315609442003
W5W12092811
880C12450143
16809425542


4. Turn the bulb socket being replaced


counterclockwise to disconnect it from the taillamp housing.


5. Pull the bulb out of the bulb socket. 6. Push the new bulb into the bulb socket. 7. Reverse Steps 1 through 3 to reinstall the taillamp


assembly.


High-Beam


Low-Beam


Rear Turn Signal Lamps Stoplamps and Taillamps


9005
H6309441732
9006
HB409441733
305709441839
305709441839


For replacement bulbs not listed here, contact your retailer.


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Windshield Wiper Blade Replacement Windshield wiper blades should be inspected at least twice a year for wear or cracking. See “Wiper Blade Check” under Owner Checks and Services on page 6-11
for more information. Replacement blades come in different types and are removed in different ways. For proper type and length, see Normal Maintenance Replacement Parts on page 6-16. Here’s how to replace the windshield wiper blades: 1. Turn the wipers on to the lowest intermittent setting. 2. Turn off the ignition while the wipers are at the outer positions of the wipe pattern. The blades are more accessible for removal/replacement while in this position.


3. Pull the windshield wiper arm away from the


windshield.


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4. Pull up the release clip, located at the connecting


point of the blade and the arm. Then, pull the blade assembly down toward the glass to remove it from the wiper arm.


5. Push the new wiper blade securely on the wiper


arm until you hear the release clip click into place. 6. Push the release clip, from Step 4, down to secure


the wiper blade into place.


To replace the backglass mounted wiper blade, do the following: 1. Turn the rear wiper off. 2. Pull the wiper away from the backglass. 3. Pull up the release clip, located at the connecting


point of the blade and the arm. Then, pull the blade assembly down toward the glass to remove it from the wiper arm.


4. Push the new wiper blade securely on the wiper


arm until you hear the release clip click into place. 5. Push the release clip, from Step 3, down to secure


the wiper blade into place.


Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your Saturn Warranty booklet for details. For additional information refer to the tire manufacturer’s booklet included with your vehicle’s owner manual.


{CAUTION:


Poorly maintained and improperly used tires are dangerous.


(cid:127) Overloading your tires can cause


overheating as a result of too much friction. You could have an air-out and a serious accident. See Loading Your Vehicle on page 4-46.


(cid:127) Underinflated tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold. See Inflation - Tire Pressure on page 5-61.


(cid:127) Overinflated tires are more likely to be cut,


punctured or broken by a sudden impact — such as when you hit a pothole. Keep tires at the recommended pressure.


(cid:127) Worn, old tires can cause accidents. If


your tread is badly worn, or if your tires have been damaged, replace them.


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Tire Sidewall Labelling Useful information about a tire is molded into its sidewall. The examples below show a typical passenger vehicle tire and a compact spare tire sidewall.


Passenger (P-Metric) Tire Example


(A) Tire Size: The tire size is a combination of letters and numbers used to define a particular tire’s width, height, aspect ratio, construction type and service description. See the “Tire Size” illustration later in this section for more detail.


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(B) TPC Spec (Tire Performance Criteria Specification): Original equipment tires designed to GM’s specific tire performance criteria have a TPC specification code molded onto the sidewall. GM’s TPC specifications meet or exceed all federal safety guidelines. (C) DOT (Department of Transportation): The Department of Transportation (DOT) code indicates that the tire is in compliance with the U.S. Department of Transportation Motor Vehicle Safety Standards. (D) Tire Identification Number (TIN): The letters and numbers following DOT (Department of Transportation) code is the Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture. (E) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread. (F) Uniform Tire Quality Grading (UTQG): Tire manufacturers are required to grade tires based on three performance factors: treadwear, traction and temperature resistance. For more information see Uniform Tire Quality Grading on page 5-65.


(G) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load.


(B) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread. (C) Tire Identification Number (TIN): The letters and numbers following the DOT (Department of Transportation) code is the Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture. (D) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load. (E) Tire Inflation: The temporary use tire or compact spare tire should be inflated to 60 psi (420 kPa). For more information on tire pressure and inflation see Inflation - Tire Pressure on page 5-61. (F) Tire Size: A combination of letters and numbers define a tire’s width, height, aspect ratio, construction type and service description. The letter T as the first character in the tire size means the tire is for temporary use only.


(G) TPC Spec (Tire Performance Criteria Specification): Original equipment tires designed to GM’s specific tire performance criteria have a TPC specification code molded onto the sidewall. GM’s TPC specifications meet or exceed all federal safety guidelines.


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Compact Spare Tire Example


(A) Temporary Use Only: The compact spare tire or temporary use tire has a tread life of approximately 3,000 miles (5 000 km) and should not be driven at speeds over 65 mph (105 km/h). The compact spare tire is for emergency use when a regular road tire has lost air and gone flat. If your vehicle has a compact spare tire, see Compact Spare Tire on page 5-83
and If a Tire Goes Flat on page 5-69.


Tire Size The following illustration shows an example of a typical passenger vehicle tire size.


(A) Passenger (P-Metric) Tire: The United States version of a metric tire sizing system. The letter P as the first character in the tire size means a passenger vehicle tire engineered to standards set by the U.S. Tire and Rim Association.


(B) Tire Width: The three-digit number indicates the tire section width in millimeters from sidewall to sidewall.


(C) Aspect Ratio: A two-digit number that indicates the tire height-to-width measurements. For example, if the tire size aspect ratio is 60, as shown in item C of the illustration, it would mean that the tire’s sidewall is 60 percent as high as it is wide.


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(D) Construction Code: A letter code is used to indicate the type of ply construction in the tire. The letter R means radial ply construction; the letter D means diagonal or bias ply construction; and the letter B means belted-bias ply construction.


(E) Rim Diameter: Diameter of the wheel in inches.


(F) Service Description: These characters represent the load range and speed rating of the tire. The load index represents the load carry capacity a tire is certified to carry. The load index can range from 1 to 279. The speed rating is the maximum speed a tire is certified to carry a load. Speed ratings range from A to Z.


Tire Terminology and Definitions


Air Pressure: The amount of air inside the tire pressing outward on each square inch of the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa).


Accessory Weight: This means the combined weight of optional accessories. Some examples of optional accessories are, automatic transmission, power steering, power brakes, power windows, power seats, and air conditioning.


Aspect Ratio: The relationship of a tire’s height to its width.


Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials.


Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim.


Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread.


Cold Inflation Pressure: The amount of air pressure in a tire, measured in pounds per square inch (psi) or kilopascals (kPa) before a tire has built up heat from driving. See Inflation - Tire Pressure on page 5-61.


Curb Weight: This means the weight of a motor vehicle with standard and optional equipment including the maximum capacity of fuel, oil and coolant, but without passengers and cargo.


DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Department of Transportation (DOT) motor vehicle safety standards. The DOT code includes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand and date of production.


GVWR: Gross Vehicle Weight Rating, see Loading Your Vehicle on page 4-46.


GAWR FRT: Gross Axle Weight Rating for the front axle, see Loading Your Vehicle on page 4-46.


GAWR RR: Gross Axle Weight Rating for the rear axle, see Loading Your Vehicle on page 4-46.


Intended Outboard Sidewall: The side of an asymmetrical tire, that must always face outward when mounted on a vehicle.


Kilopascal (kPa): The metric unit for air pressure.


Light Truck (LT-Metric) Tire: A tire used on light duty trucks and some multipurpose passenger vehicles.


Load Index: An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.


Maximum Inflation Pressure: The maximum air pressure to which a cold tire may be inflated. The maximum air pressure is molded onto the sidewall.


Maximum Load Rating: The load rating for a tire at the maximum permissible inflation pressure for that tire.


Maximum Loaded Vehicle Weight: The sum of curb weight; accessory weight; vehicle capacity weight; and production options weight.


Normal Occupant Weight: The number of occupants a vehicle is designed to seat multiplied by 150 lbs (68 kg). See Loading Your Vehicle on page 4-46.


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Occupant Distribution: Designated seating positions.


Outward Facing Sidewall: The side of an asymmetrical tire that has a particular side that faces outward when mounted on a vehicle. The side of the tire that contains a whitewall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same moldings on the other sidewall of the tire.


Passenger (P-Metric) Tire: A tire used on passenger cars and some light duty trucks and multipurpose vehicles.


Recommended Inflation Pressure: Vehicle manufacturer’s recommended tire inflation pressure and shown on the tire placard. See Inflation - Tire Pressure on page 5-61 and Loading Your Vehicle on page 4-46.


Radial Ply Tire: A pneumatic tire in which the ply cords that extend to the beads are laid at 90 degrees to the centerline of the tread.


Rim: A metal support for a tire and upon which the tire beads are seated.


Sidewall: The portion of a tire between the tread and the bead.


Speed Rating: An alphanumeric code assigned to a tire indicating the maximum speed at which a tire can operate.


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Traction: The friction between the tire and the road surface. The amount of grip provided. Tread: The portion of a tire that comes into contact with the road. Treadwear Indicators: Narrow bands, sometimes called “wear bars,” that show across the tread of a tire when only 1/16 inch (1.6 mm) of tread remains. See When It Is Time for New Tires on page 5-64. UTQGS (Uniform Tire Quality Grading Standards): A tire information system that provides consumers with ratings for a tire’s traction, temperature, and treadwear. Ratings are determined by tire manufacturers using government testing procedures. The ratings are molded into the sidewall of the tire. See Uniform Tire Quality Grading on page 5-65. Vehicle Capacity Weight: The number of designated seating positions multiplied by 150 lbs (68 kg) plus the rated cargo load. See Loading Your Vehicle on page 4-46.


Vehicle Maximum Load on the Tire: Load on an individual tire due to curb weight, accessory weight, occupant weight, and cargo weight.


Vehicle Placard: A label permanently attached to a vehicle showing the vehicle’s capacity weight and the original equipment tire size and recommended inflation pressure. See “Tire and Loading Information Label” under Loading Your Vehicle on page 4-46.


Inflation - Tire Pressure Tires need the correct amount of air pressure to operate effectively. Notice: Do not let anyone tell you that under-inflation or over-inflation is all right. It is not. If your tires do not have enough air (under-inflation), you can get the following:


Too much flexing Too much heat Tire overloading


(cid:127) Premature or irregular wear (cid:127) Poor handling (cid:127) Reduced fuel economy If your tires have too much air (over-inflation), you can get the following: (cid:127) Unusual wear (cid:127) Poor handling (cid:127) Rough ride (cid:127) Needless damage from road hazards


A Tire and Loading Information label is attached to the vehicle’s center pillar (B-pillar), below the driver’s door latch. This label shows your vehicle’s original equipment tires and the correct inflation pressures for your tires when they are cold. The recommended cold tire inflation pressure, shown on the label, is the minimum amount of air pressure needed to support your vehicle’s maximum load carrying capacity. For additional information regarding how much weight your vehicle can carry, and an example of the tire and loading information label, see Loading Your Vehicle on page 4-46. How you load your vehicle affects vehicle handling and ride comfort, never load your vehicle with more weight than it was designed to carry. When to Check Check your tires once a month or more. Do not forget to check the compact spare tire, it should be at 60 psi (420 kPa). For additional information regarding the compact spare tire, see Compact Spare Tire on page 5-83.


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(cid:127) (cid:127) (cid:127) How to Check Use a good quality pocket-type gage to check tire pressure. You cannot tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they are under-inflated. Check the tire’s inflation pressure when the tires are cold. Cold means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km). Remove the valve cap from the tire valve stem. Press the tire gage firmly onto the valve to get a pressure measurement. If the cold tire inflation pressure matches the recommended pressure on the Tire and Loading Information label, no further adjustment is necessary. If the inflation pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Re-check the tire pressure with the tire gage. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.


Tire Inspection and Rotation Tires should be rotated every 5,000 to 8,000 miles (8 000 to 13 000 km). Any time you notice unusual wear, rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See When It Is Time for New Tires on page 5-64 and Wheel Replacement on page 5-67 for more information. The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See Scheduled Maintenance on page 6-4. When towing your vehicle with all four wheels on the ground, the vehicle’s odometer will not record the miles generated while towing. Keep a record of how many miles your vehicle was towed so they can be added to the mileage on the vehicle’s odometer when following your maintenance schedule for recommended services.


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When rotating your tires, always use the correct rotation pattern shown here. Do not include the compact spare tire in your tire rotation. After the tires have been rotated, adjust the front and rear inflation pressures as shown on the Tire and Loading Information label. See Loading Your Vehicle on page 4-46.


Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” under Capacities and Specifications on page 5-99.


{CAUTION:


Rust or dirt on a wheel, or on the parts to which it is fastened, can make wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if needed, to get all the rust or dirt off. See Changing a Flat Tire on page 5-70.


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Buying New Tires To find out what kind and size of tires your vehicle needs, look at the tire and loading information label. For more information about this label and its location on your vehicle, see Loading Your Vehicle on page 4-46. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire’s sidewall. When you get new tires, GM recommends that you get tires with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, load range, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.


When It Is Time for New Tires


One way to tell when it is time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 mm) or less of tread remaining.


You need a new tire if any of the following statements are true: (cid:127) You can see the indicators at three or more places


around the tire.


(cid:127) You can see cord or fabric showing through the


tire’s rubber. The tread or sidewall is cracked, cut or snagged deep enough to show cord or fabric. The tire has a bump, bulge or split. The tire has a puncture, cut or other damage that cannot be repaired well because of the size or location of the damage.


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(cid:127) (cid:127) (cid:127) {CAUTION:


Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels. It’s all right to drive with your compact spare temporarily, it was developed for use on your vehicle. See Compact Spare Tire on page 5-83.


{CAUTION:


If you use bias-ply tires on your vehicle, the wheel rim flanges could develop cracks after many miles of driving. A tire and/or wheel could fail suddenly, causing a crash. Use only radial-ply tires with the wheels on your vehicle.


Uniform Tire Quality Grading Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.


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Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1.5) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction – AA, A, B, C The traction grades, from highest to lowest, are AA, A, B, and C. Those grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning, or peak traction characteristics.


Temperature – A, B, C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.


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Wheel Alignment and Tire Balance The tires and wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. Adjustments to wheel alignment and tire balancing will not be necessary on a regular basis. However, if you notice unusual tire wear or your vehicle pulling to one side or the other, the alignment may need to be checked. If you notice your vehicle vibrating when driving on a smooth road, your tires and wheels may need to be rebalanced. See your retailer for proper diagnosis.


Wheel Replacement Replace any wheel that is bent, cracked or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your retailer if any of these conditions exist. Your retailer will know the kind of wheel you need. Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces.


If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new Saturn original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your vehicle.


{CAUTION:


Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.


Notice: The wrong wheel can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis. See Changing a Flat Tire on page 5-70 for more information.


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Used Replacement Wheels


Tire Chains


{CAUTION:


{CAUTION:


Putting a used wheel on your vehicle is dangerous. You can’t know how it’s been used or how far it’s been driven. It could fail suddenly and cause a crash. If you have to replace a wheel, use a new Saturn original equipment wheel.


If your vehicle has P235/65R16, P235/60R17 or 245/50R18 size tires, do not use tire chains, there is not enough clearance. Tire chains used on a vehicle without the proper amount of clearance can cause damage to the brakes, suspension or other vehicle parts. The area damaged by the tire chains could cause you to lose control of your vehicle and you or others may be injured in a crash. Use another type of traction device only if its manufacturer recommends it for use on your vehicle and tire size combination and road conditions. Follow that manufacturer’s instructions. To help avoid damage to your vehicle, drive slowly, readjust or remove the device if it’s contacting your vehicle, and do not spin your wheels. If you do find traction devices that will fit, install them on the front tires.


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If your vehicle has a tire size other than


Notice: P235/65R16, P235/60R17 or 245/50R18 size tires, use tire chains only where legal and only when you must. Use only SAE Class “S” type chains that are the proper size for your tires. Install them on the front tires and tighten them as tightly as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer’s instructions. If you can hear the chains contacting your vehicle, stop and retighten them. If the contact continues, slow down until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.


If a Tire Goes Flat It is unusual for a tire to blowout while you are driving, especially if you maintain your tires properly. If air goes out of a tire, it is much more likely to leak out slowly. But if you should ever have a blowout, here are a few tips about what to expect and what to do: If a front tire fails, the flat tire will create a drag that pulls the vehicle toward that side. Take your foot off the accelerator pedal and grip the steering wheel firmly. Steer to maintain lane position, and then gently brake to a stop well out of the traffic lane.


A rear blowout, particularly on a curve, acts much like a skid and may require the same correction you would use in a skid. In any rear blowout remove your foot from the accelerator pedal. Get the vehicle under control by steering the way you want the vehicle to go. It may be very bumpy and noisy, but you can still steer. Gently brake to a stop, well off the road if possible.


{CAUTION:


Lifting a vehicle and getting under it to do maintenance or repairs is dangerous without the appropriate safety equipment and training. The jack provided with your vehicle is designed only for changing a flat tire. If it is used for anything else, you or others could be badly injured or killed if the vehicle slips off the jack. Use the jack provided with your vehicle only for changing a flat tire.


If a tire goes flat, the next part shows how to use your jacking equipment to change a flat tire safely.


5-69


CAUTION:


(Continued)


3. Turn off the engine and do not restart


while the vehicle is raised.


4. Do not allow passengers to remain in the


vehicle.


To be even more certain the vehicle will not move, you should put blocks at the front and rear of the tire farthest away from the one being changed. That would be the tire on the other side, at the opposite end of the vehicle.


Changing a Flat Tire If a tire goes flat, avoid further tire and wheel damage by driving slowly to a level place. Turn on your hazard warning flashers.


{CAUTION:


Changing a tire can be dangerous. The vehicle can slip off the jack and roll over or fall on you or other people. You and they could be badly injured or even killed. Find a level place to change your tire. To help prevent the vehicle from moving:


1. Set the parking brake firmly. 2. Put an automatic transaxle shift lever in PARK (P), or shift a manual transaxle to FIRST (1) or REVERSE (R).


CAUTION:


(Continued)


5-70


When you have a flat tire, use the following example as a guide to assist you in the placement of wheel blocks.


Removing the Spare Tire and Tools


The equipment you will need is located on the driver’s side of the rear cargo area.


The following information will tell you how to use the jack and change a tire.


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To access the equipment, do the following:


1. Lift the forward floor panel of the load floor cargo


organizer.


2. Remove the forward floor panel of the load floor cargo organizer and place it in the vehicle while you are removing the spare tire.


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3. Open the floor cargo organizer locks, located on the


top left and right corners of the organizer, by pushing inward on them.


4. Remove the load floor cargo organizer.


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9. Remove the straps holding the bag containing the wheel wrench, then remove the wheel wrench from the bag.


10. Fold out the socket portion of the wrench from the


handle.


5. Remove the wheel retainer bolt holding down the


spare tire.


6. Remove the compact spare tire. See Compact Spare Tire on page 5-83 for more information.


7. Remove the wing-bolt from the jack. 8. Remove the jack and wheel wrench.


The tools you will be using include the jack (A) and wheel wrench (B).


5-74


Removing the Flat Tire and Installing the Spare Tire You will need to remove the wheel cover or hubcap to reach the wheel bolts. For steel wheels with full plastic covers and aluminum wheels with large circular center caps, do the following: 1. Loosen all plastic caps


by turning the wheel wrench counterclockwise. Do not try to remove plastic caps from the cover or center cap.


When reinstalling full plastic covers or center caps, tighten all plastic caps hand snug with the aid of the wheel wrench and tighten them with the wheel wrench an additional one-quarter of a turn. 1. Use the wheel wrench to loosen all the wheel nuts.


Do not remove them yet.


2. Attach the wheel


wrench to the jack bolt head and rotate the wheel wrench clockwise. That will raise the lift head a little.


2. Pull the cover or center cap away from the wheel


and place it in the trunk.


5-75


{CAUTION:


Getting under a vehicle when it is jacked up is dangerous. If the vehicle slips off the jack you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack.


{CAUTION:


3. Position the lift head at the jack location nearest the


flat tire. Make sure all of the jack lift head is touching the jacking flange under the body. Do not place the jack under a body panel. The lower body panel has an arrow to aid in locating the jacking location.


4. Put the compact spare tire near you.


Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To help avoid personal injury and vehicle damage, be sure to fit the jack lift head into the proper location before raising the vehicle.


5-76


{CAUTION:


Lifting a vehicle and getting under it to do maintenance or repairs is dangerous without the appropriate safety equipment and training. The jack provided with your vehicle is designed only for changing a flat tire. If it is used for anything else, you or others could be badly injured or killed if the vehicle slips off the jack. Use the jack provided with your vehicle only for changing a flat tire.


Notice: Make sure that the jack lift head is in the correct position or you may damage your vehicle. The repairs would not be covered by your warranty.


5. Raise the vehicle by turning the jack handle


clockwise. Raise the vehicle far enough off the ground so there is enough room for the road tire to be removed.


5-77


6. Remove all of the


wheel nuts.


{CAUTION:


Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off.


8. Remove any rust or dirt


from the wheel bolts, mounting surfaces and spare wheel.


7. Take off the flat tire.


5-78


9. Place the compact spare tire on the wheel-mounting


surface.


{CAUTION:


Never use oil or grease on studs or nuts. If you do, the nuts might come loose. Your wheel could fall off, causing a serious accident.


10. Reinstall the wheel nuts. Tighten each nut by hand


until the wheel is held against the hub.


11. Lower the vehicle by turning the jack handle


counterclockwise.


5-79


12. Tighten the wheel nuts


firmly in a crisscross sequence, as shown.


13. Lower the jack all the way and remove the jack


from under the vehicle.


14. Tighten the bolts firmly with the wheel wrench. Notice: Wheel covers will not fit on your compact spare. If you try to put a wheel cover on the compact spare, you could damage the cover or the spare. Do not try to put a wheel cover on your compact spare tire. It will not fit. Store the wheel cover in the trunk until you have the flat tire repaired or replaced.


{CAUTION:


Incorrect wheel nuts or improperly tightened wheel nuts can cause the wheel to come loose and even come off. This could lead to an accident. Be sure to use the correct wheel nuts. If you have to replace them, be sure to get new GM original equipment wheel nuts. Stop somewhere as soon as you can and have the nuts tightened with a torque wrench to the proper torque specification. See Capacities and Specifications on page 5-99 for wheel nut torque specification.


Improperly tightened wheel nuts can lead


Notice: to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel nuts in the proper sequence and to the proper torque specification. See Capacities and Specifications on page 5-99 for the wheel nut torque specification.


5-80


Storing a Flat or Spare Tire and Tools


{CAUTION:


Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.


To store the flat or spare tire and tools, do the following: 1. Place the wheel wrench into the bag and use the


straps to secure the bag to the jack.


2. Install the jack in the driver’s side panel of the rear cargo area and secure with the wing bolt.


3. Remove the wheel stow rod from the upper left side


of the floor compartment.


4. Screw the threaded wheel stow rod onto the spare tire bracket. The final position of the wheel stow rod must be rotated to the farthest forward position so that the top of the rod faces forward.


5-81


5. Reverse Steps 1 through 4 under Removing the


Spare Tire and Tools on page 5-71 to replace the floor cargo organizer and lock in place.


6. Place the flat, or damaged tire, face down, on the


load floor with the threaded wheel stow rod sticking up through the center hole of the wheel.


Vehicles equipped with the 3.5L V6 (L66) engine and aluminum wheels, must remove the center cap from the wheel prior to placing it on the load floor. To remove the center cap, tap the cap for the backside of the wheel, then place the wheel on the load floor.


7. Place the wheel retainer bolt onto the wheel stow


rod and tighten.


The compact spare is for temporary use only. Replace the compact spare tire with a full-size tire as soon as you can. See the storage instructions label to replace your compact spare into your cargo area properly.


5-82


Compact Spare Tire Although the compact spare tire was fully inflated when the vehicle was new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa). After installing the compact spare on the vehicle, stop as soon as possible and make sure the spare tire is correctly inflated. The compact spare is made to perform well at speeds up to 65 mph (105 km/h) for distances up to 3,000 miles (5 000 km), so you can finish your trip and have the full-size tire repaired or replaced at your convenience. Of course, it is best to replace the spare with a full-size tire as soon as possible. The spare tire will last longer and be in good shape in case it is needed again.


Notice: When the compact spare is installed, do not take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Do not use the compact spare on other vehicles. And do not mix the compact spare tire or wheel with other wheels or tires. They will not fit. Keep the spare tire and its wheel together. Notice: Tire chains will not fit your compact spare. Using them can damage your vehicle and can damage the chains too. Do not use tire chains on your compact spare.


5-83


Appearance Care Cleaning products can be hazardous. Some are toxic. Other cleaning products can burst into flames if a match is struck near them or if they get on a hot part of the vehicle. Some are dangerous if their fumes are inhaled in an enclosed space. When anything from a container is used to clean the vehicle, be sure to follow the manufacturer’s warnings and instructions. Always open the doors or windows of the vehicle when cleaning the inside. Never use these to clean the vehicle: (cid:127) Benzene (cid:127) Naphtha (cid:127) Carbon Tetrachloride (cid:127) Acetone (cid:127) Paint Thinner


Turpentine Lacquer Thinner


(cid:127) Nail Polish Remover They can all be hazardous — some more than others — and they can all damage the vehicle, too.


Do not use any of these products unless this manual says you can. In many uses, these will damage the vehicle: (cid:127) Alcohol


Laundry Soap


(cid:127) Bleach (cid:127) Reducing Agents


Cleaning the Inside of Your Vehicle Your vehicle’s interior will continue to look its best if it is cleaned often. Although not always visible, dust and dirt can accumulate on your upholstery. Dirt can damage carpet, fabric, leather, and plastic surfaces. Regular vacuuming is recommended to remove particles from your upholstery. It is important to keep your upholstery from becoming and remaining heavily soiled. Soils should be removed as quickly as possible. Your vehicle’s interior may experience extremes of heat that could cause stains to set rapidly. Lighter colored interiors may require more frequent cleaning. Use care because newspapers and garments that transfer color to your home furnishings may also transfer color to your vehicle’s interior.


5-84


(cid:127) (cid:127) (cid:127) If you use abrasive cleaners when cleaning


When cleaning your vehicle’s interior, only use cleaners specifically designed for the surfaces being cleaned. Permanent damage may result from using cleaners on surfaces for which they were not intended. Use glass cleaner only on glass. Remove any accidental over-spray from other surfaces immediately. To prevent over-spray, apply cleaner directly to the cleaning cloth. Notice: glass surfaces on your vehicle, you could scratch the glass and/or cause damage to the rear window defogger. When cleaning the glass on your vehicle, use only a soft cloth and glass cleaner. Many cleaners contain solvents that may become concentrated in your vehicle’s breathing space. Before using cleaners, read and adhere to all safety instructions on the label. While cleaning your vehicle’s interior, maintain adequate ventilation by opening your vehicle’s doors and windows. Dust may be removed from small buttons and knobs using a small brush with soft bristles. Your GM dealer has a product for cleaning your vehicle’s glass. Should it become necessary, you can also obtain a product from your GM dealer to remove odors from your vehicle’s upholstery.


Do not clean your vehicle using the following cleaners or techniques: (cid:127) Never use a knife or any other sharp object to


remove a soil from any interior surface.


(cid:127) Never use a stiff brush. It can cause damage to


your vehicle’s interior surfaces.


(cid:127) Never apply heavy pressure or rub aggressively


with a cleaning cloth. Use of heavy pressure can damage your interior and does not improve the effectiveness of soil removal.


(cid:127) Use only mild, neutral-pH soaps. Avoid laundry


detergents or dishwashing soaps with degreasers. Using too much soap will leave a residue that leaves streaks and attracts dirt. For liquid cleaners, about 20 drops per gallon (3.78 L) of water is a good guide.


(cid:127) Do not heavily saturate your upholstery while


cleaning.


(cid:127) Damage to your vehicle’s interior may result from the use of many organic solvents such as naptha, alcohol, etc.


5-85


Fabric/Carpet Use a vacuum cleaner with a soft brush attachment frequently to remove dust and loose dirt. A canister vacuum with a beater bar in the nozzle may only be used on floor carpet and carpeted floor mats. For soils, always try to remove them first with plain water or club soda. Before cleaning, gently remove as much of the soil as possible using one of the following techniques:


For liquids: gently blot the remaining soil with a paper towel. Allow the soil to absorb into the paper towel until no more can be removed. For solid dry soils: remove as much as possible and then vacuum.


To clean, use the following instructions: 1. Saturate a lint-free, clean white cloth with water or


club soda.


2. Wring the cloth to remove excess moisture. 3. Start on the outside edge of the soil and gently rub toward the center. Continue cleaning, using a clean area of the cloth each time it becomes soiled. 4. Continue to gently rub the soiled area until the


cleaning cloth remains clean.


5. If the soil is not completely removed, use a mild


soap solution and repeat the cleaning process that was used with plain water.


5-86


If any of the soil remains, a commercial fabric cleaner or spot lifter may be necessary. When a commercial upholstery cleaner or spot lifter is to be used, test a small hidden area for colorfastness first. If the locally cleaned area gives any impression that a ring formation may result, clean the entire surface. After the cleaning process has been completed, a paper towel can be used to blot excess moisture from the fabric or carpet.


Instrument Panel, Vinyl, and Other Plastic Surfaces A soft cloth dampened with water may be used to remove dust. If a more thorough cleaning is necessary, a clean soft cloth dampened with a mild soap solution can be used to gently remove dust and dirt. Never use spot lifters or removers on plastic surfaces. Many commercial cleaners and coatings that are sold to preserve and protect soft plastic surfaces may permanently change the appearance and feel of your interior and are not recommended. Do not use silicone or wax-based products, or those containing organic solvents to clean your vehicle’s interior because they can alter the appearance by increasing the gloss in a non-uniform manner.


(cid:127) (cid:127) Some commercial products may increase gloss on your instrument panel. The increase in gloss may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.


Care of Safety Belts Keep belts clean and dry.


{CAUTION:


Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.


Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather frequent application may be required. See Recommended Fluids and Lubricants on page 6-14.


Washing Your Vehicle The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Do not wash your vehicle in the direct rays of the sun. Use a car washing soap. Do not use strong soaps or chemical detergents. Be sure to rinse the vehicle well, removing all soap residue completely. You can get approved cleaning products from your retailer. See Vehicle Care/Appearance Materials on page 5-91. Do not use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle.


Cleaning Exterior Lamps/Lenses Use only lukewarm or cold water, a soft cloth and a car washing soap to clean exterior lamps and lenses. Follow instructions under Washing Your Vehicle on page 5-87.


5-87


Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove residue from the paint finish. You can get approved cleaning products from your Saturn retailer. See Vehicle Care/Appearance Materials on page 5-91. Your vehicle has a “basecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish. Notice: Machine compounding or aggressive polishing on a basecoat/clearcoat paint finish may damage it. Use only non-abrasive waxes and polishes that are made for a basecoat/clearcoat paint finish on your vehicle. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc., can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible. If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter.


Exterior painted surfaces are subject to aging, weather and chemical fallout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your vehicle garaged or covered whenever possible.


Windshield and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax, sap, or other material may be on the blade or windshield. Clean the outside of the windshield with a glass cleaning liquid or powder and water solution. The windshield is clean if beads do not form when it is rinsed with water. Grime from the windshield will stick to the wiper blades and affect their performance. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn.


5-88


If you use strong soaps, chemicals,


Aluminum Wheels Notice: abrasive polishes, cleaners, brushes, or cleaners that contain acid on aluminum or chrome-plated wheels, you could damage the surface of the wheel(s). The repairs would not be covered by your warranty. Use only GM-approved cleaners on aluminum or chrome-plated wheels. Keep the wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied. Notice: Using chrome polish on aluminum wheels could damage the wheels. The repairs would not be covered by your warranty. Use chrome polish on chrome wheels only. The surface of these wheels is similar to the painted surface of the vehicle. Do not use strong soaps, chemicals, abrasive polishes, abrasive cleaners, cleaners with acid, or abrasive cleaning brushes on them because the surface could be damaged. Do not use chrome polish on aluminum wheels.


If you drive your vehicle through an


Notice: automatic car wash that has silicone carbide tire cleaning brushes, you could damage the aluminum or chrome-plated wheels. The repairs would not be covered by your warranty. Never drive a vehicle equipped with aluminum or chrome-plated wheels through an automatic car wash that uses silicone carbide tire cleaning brushes. Do not take the vehicle through an automatic car wash that has silicone carbide tire cleaning brushes. These brushes can also damage the surface of these wheels.


Tires To clean the tires, use a stiff brush with tire cleaner. Notice: Using petroleum-based tire dressing products on your vehicle may damage the paint finish and/or tires. When applying a tire dressing, always wipe off any overspray from all painted surfaces on your vehicle.


5-89


Sheet Metal Damage If the vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to parts repaired or replaced to restore corrosion protection. Original manufacturer replacement parts will provide the corrosion protection while maintaining the warranty.


Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your Saturn retailer. Larger areas of finish damage can be corrected in your Saturn retailer’s body and paint shop.


Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, corrosion and rust can develop on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and debris can collect. Dirt packed in close areas of the frame should be loosened before being flushed. Your Saturn retailer or an underbody car washing system can do this for you.


Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ring-shaped discolorations, and small, irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, Saturn will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.


5-90


Vehicle Care/Appearance Materials


Description


Usage


Description


Polishing Cloth Wax-Treated Tar and Road Oil Remover Chrome Cleaner and Polish White Sidewall Tire Cleaner Vinyl Cleaner


Glass Cleaner


Chrome and Wire Wheel Cleaner


Finish Enhancer


Usage


Interior and exterior polishing cloth. Removes tar, road oil and asphalt. Use on chrome or stainless steel. Removes soil and black marks from whitewalls. Cleans vinyl. Removes dirt, grime, smoke and fingerprints. Removes dirt and grime from chrome wheels and wire wheel covers. Removes dust, fingerprints, and surface contaminants. Spray on wipe off.


Swirl Remover Polish


Cleaner Wax


Foaming Tire Shine Low Gloss


Wash Wax Concentrate


Spot Lifter


Odor Eliminator


Removes swirl marks, fine scratches and other light surface contamination. Removes light scratches and protects finish. Cleans, shines, and protects in one easy step, no wiping necessary. Medium foaming shampoo. Cleans and lightly waxes. Biodegradable and phosphate free. Quickly and easily removes spots and stains from carpets, vinyl, and cloth upholstery. Odorless spray odor eliminator used on fabrics, vinyl, leather, and carpet.


5-91


Vehicle Identification


Vehicle Identification Number (VIN)


Engine Identification The eighth character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts.


Service Parts Identification Label You will find this label on the rear edge of the driver’s side rear door. It is very helpful if you ever need to order parts. On this label, you will find the following: (cid:127) VIN (cid:127) Model designation (cid:127) Paint information (cid:127) Production options and special equipment Be sure that this label is not removed from the vehicle.


This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration.


5-92


Electrical System


Add-On Electrical Equipment Notice: Don’t add anything electrical to your vehicle unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should. Your vehicle has an airbag system. Before attempting to add anything electrical to your vehicle, see Servicing Your Airbag-Equipped Vehicle on page 1-58.


Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow or ice, the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed.


Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed.


Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by fuses. This greatly reduces the chance of circuit overload and fire caused by electrical problems. There are two fuse blocks — the underhood fuse block, and the instrument panel fuse block. To identify and check fuses and relays, refer to the Fuse Usage Chart on the inside surface of the fuse panel door.


5-93


Instrument Panel Fuse Block


Usage


Fuses CRUISE


EPS


Cruise Control Switch, Brake Switch Electronic Power Steering Instrument Cluster, BTSI Solenoid, Traction Switch, Fog Lamp Switch LOCK/MIRROR Power Door Locks, Power Mirror,


IGN 1


Entry Control Body Control Module, Front Wipers, Windows, Sunroof


BCM


BCM (IGN 1) Body Control Module


AIR BAG


SDM Module


RADIO (IGN) Radio, Power Mirror, Premium


Radio Amplifier Turn Lamps


The instrument panel fuse block is located on the passenger’s side of the lower console.


TURN


5-94


Usage


Relays


Usage


Fuses HVAC


HVAC Control Head Hazard Lamps HTD SEATS Heated Seats


HAZARD


RADIO


PARK


Radio, Data Link Connector Park Lamps, Taillamps, Side Marker Lamps, License Lamps


BCM/CLUSTER Body Control Module, Instrument


INT LTS DR LKS


Cluster Body Control Module, OnStar® Door Locks


AFTER BLOW Afterblow


HVAC


BLOWER


PK LP DR LCK PSG DR UNLCK DRV DR UNLCK HDLP


HVAC Control Head


Parking Lamps All Door Lock Switch


Passenger Door Unlock Switch


Driver Door Unlock Switch


Headlamps


5-95


Underhood Fuse Block


Fuses


ECM/TCM


Usage


Battery Voltage to ECM, TCM, PCM (3.5L V6 (L66))


BATT FEED I/P Fuse Box


HORN


ABS PWR


Horn ABS Battery


REAR DEFOG Rear Defogger COOL HI (L4)/ COOL 1 (V6)


Cooling Fans High (L4)/Cooling Fan 1 (V6) Fog Lamps Left Headlamp Rear Wiper ABS Module


FOG LP LH HDLP RR WIPER


ABS


PWR WDW Power Window Relay and Sunroof CIGAR/AUX2 Cigarette Lighter


The underhood fuse block is located in the forward part of the engine compartment near the battery.


5-96


Usage


Fuses


Usage


Fuses HVAC


HVAC Blower Motor


BLOWER RH HDLP FRT WIPER Front Wiper


Right Headlamp


ETC (2.2L)


SUNROOF


BRAKE


IGN


IGN/INJ (L4),


ECM/


CAM (V6)


Engine Control Module (ECM), Electronic Throttle Control Sunroof Module Stop Lamps Ignition switch Engine Ignition Module, Fuel Injectors (2.2L L4 (L61)) Camshaft Sensor, Main Relay Voltage To PCM, Ignition Coils 1-6


INJECTORS (3.5L V6 (L66)) Fuel Injection


PWR TRAIN


BACKUP


Engine Control Module (ECM), Transmission Control Module (TCM), Transmission Low Coolant Switch, Backup Lamps (2.2L L4 (L61)), Vehicle Speed Sensor (Manual), Transmission Range Switch (2.2L L4 (L61))


HTD SEATS Heated Seats


COOL LO (L4)/ COOL 2 (V6) A/C CLUTCH A/C Clutch, Back Up Lamps


Cooling Fan Low (L4), Cooling Fan (V6)


(3.5L V6 (L66))


FUEL PUMP Fuel Pump


AUX 1
OUTLET


PREM AUD


ABS


PWR SEAT


Front Auxiliary Power Outlet


Premium Radio Amplifier ABS Ignition Power Seats


5-97


Relays FOG LP


COOL FAN


HI (L4)


Usage


Fog Lamps


Cooling Fan Motor High


Relays


Usage


FRT WIPER Front Wiper System COOL FAN LOW (L4)


Cooling Fan Motor Low


ENG MAIN


ECM/CAM, EMISS, INJ, ETC


A/C CLUTCH A/C Clutch


BACKUP


Back-up Lamps (V6)


LAMPS (V6) FUEL PUMP Fuel Pump System RR WIPER Rear Wiper System


COOL


FAN 2 (V6)


Cooling Fan (V6)


Misc.


Usage


FUSE PULLER Fuse Puller


Diode


Air Conditioning Diode


REAR DEFOG Rear Defog System


HORN DRL COOL


FAN 1 (V6)


WIPER SYSTEM


PRW WDO


Horn Daytime Running Lamps


Cooling Fan


Wiper System


Power Window Switch, Sunroof Module


5-98


Capacities and Specifications


Application


Air Conditioning Refrigerant R134a


2.2L L4 (L61) 3.5L V6 (L66) Cooling System 2.2L L4 (L61) 3.5L V6 (L66)


Engine Oil with Filter


2.2L L4 (L61) 3.5L V6 (L66)


Fuel Tank Transaxle


Five-SpeedAutomatic (RPO MJ7) Five-Speed Automatic Red Line Model (RPO MJ8) Four-Speed Automatic (RPO MN5) Five-Speed Manual (RPO MG3) VTi Variable (RPO M75 and M16)


English


1.5 lbs 1.8 lbs


7.4 quarts 9.7 quarts


5.0 quarts 4.5 quarts 16.5 gallons


4.5 quarts 4.1 quarts 7.0 quarts 1.8 quarts 7.0 quarts


Capacities


Metric


0.68 kg 0.79 kg


7.0 L 9.2 L


4.7 L 4.3 L 62.4 L


4.3 L 3.9 L 6.6 L 1.7 L 6.6 L


Wheel Nut Torque All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual. Recheck fluid level after filling.


92 ft lb


125 Y


5-99


Engine


2.2L L4 (L61)


3.5L V6 (L66)


Engine Specifications


VIN Code


Transmission


Spark Plug Gap


Automatic


Manual


Automatic


0.045 inches (1.14 mm)


0.043 inches (1.1 mm)


5-100


Section 6


Maintenance Schedule


Maintenance Schedule ......................................6-2
Introduction ...................................................6-2
Maintenance Requirements ..............................6-2
Your Vehicle and the Environment ....................6-2
Using the Maintenance Schedule ......................6-2
Scheduled Maintenance ...................................6-4
Additional Required Services ............................6-6
Maintenance Footnotes ...................................6-9


Owner Checks and Services ..........................6-11
At Each Fuel Fill ..........................................6-11
At Least Once a Month .................................6-11
At Least Once a Year ...................................6-12
Recommended Fluids and Lubricants ...............6-14
Normal Maintenance Replacement Parts ..........6-16
Maintenance Record .....................................6-17


6-1


Maintenance Schedule


Introduction Important: Keep engine oil at the proper level and change as recommended.


Maintenance Requirements Notice: Maintenance intervals, checks, inspections, replacement parts, and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage caused by failure to follow scheduled maintenance may not be covered by warranty.


Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance is important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, be sure to maintain your vehicle properly.


Using the Maintenance Schedule We at Saturn want to help you keep your vehicle in good working condition. But we do not know exactly how you will drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands, or in many other ways.


6-2


Because of all the different ways people use their vehicles, maintenance needs vary. You may need more frequent checks and replacements. So please read the following and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Saturn retailer. This schedule is for vehicles that:


carry passengers and cargo within recommended limits. You will find these limits on the tire and loading information label. See Loading Your Vehicle on page 4-46. are driven on reasonable road surfaces within legal driving limits. are driven off-road in the recommended manner. See Operating Your All-Wheel-Drive Vehicle Off Paved Roads on page 4-17. use the recommended fuel. See Gasoline Octane on page 5-5.


The services in Scheduled Maintenance on page 6-4
should be performed when indicated. See Additional Required Services on page 6-6 and Maintenance Footnotes on page 6-9 for further information.


{CAUTION:


Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, see your retailer to have a qualified technician do the work. See Doing Your Own Service Work on page 5-4.


Some maintenance services can be complex. So, unless you are technically qualified and have the necessary equipment, you should have your Saturn retailer do these jobs. When you go to your Saturn retailer for your service needs, you will know that Saturn-trained and supported service technicians will perform the work using genuine Saturn parts.


6-3


(cid:127) (cid:127) (cid:127) (cid:127) If you want to purchase service information, see Service Publications Ordering Information on page 7-9. Owner Checks and Services on page 6-11 tells you what should be checked, when to check it and what you can easily do to help keep your vehicle in good condition. The proper replacement parts, fluids and lubricants to use are listed in Recommended Fluids and Lubricants on page 6-14 and Normal Maintenance Replacement Parts on page 6-16. When your vehicle is serviced, make sure these are used. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. We recommend the use of genuine Saturn parts.


Scheduled Maintenance When the Change Engine Oil light comes on, it means that service is required for your vehicle. Have your vehicle serviced as soon as possible within the next 600 miles (1 000 km). It is possible that, if you are driving under the best conditions, the engine oil life system may not indicate that vehicle service is necessary for over a year. However, your engine oil and filter must be changed at least once a year and at this time the system must be reset. Your Saturn retailer has Saturn-trained service technicians who will perform this work using genuine Saturn parts and reset the system.


6-4


If the engine oil life system is ever reset accidentally, you must service your vehicle within 3,000 miles (5 000 km) since your last service. Remember to reset the oil life system whenever the oil is changed. See Engine Oil Life System on page 5-19 for information on the Engine Oil Life System and resetting the system. When the Change Engine Oil light appears, certain services, checks, and inspections are required. Required services are described in the following for “Maintenance I” and “Maintenance II.” Generally, it is recommended that your first service be Maintenance I, your second service be Maintenance II, and that you alternate Maintenance I and Maintenance II thereafter. However, in some cases, Maintenance II may be required more often. Maintenance I — Use Maintenance I if the Change Engine Oil light comes on within 10 months since the vehicle was purchased or Maintenance II was performed. Maintenance II — Use Maintenance II if the previous service performed was Maintenance I. Always use Maintenance II whenever the light comes on 10 months or more since the last service or if the light has not come on at all for one year.


Scheduled Maintenance


Service


Maintenance I Maintenance II


Change engine oil and filter. See Engine Oil on page 5-15. Reset oil life system. See Engine Oil Life System on page 5-19. An Emission Control Service. Visually check for any leaks or damage. See footnote (j). Inspect engine air cleaner filter. If necessary, replace filter. See Engine Air Cleaner/Filter on page 5-20. See footnote (l). Rotate tires and check inflation pressures and wear. See Tire Inspection and Rotation on page 5-62 and “Tire Wear Inspection” in At Least Once a Month on page 6-11. Inspect brake system. See footnote (a). Check engine coolant and windshield washer fluid levels and add fluid as needed. Perform any needed additional services. See “Additional Required Services” in this section. Inspect suspension and steering components. See footnote (b). Inspect engine cooling system. See footnote (c). Inspect wiper blades. See footnote (d). Inspect restraint system components. See footnote (e). Lubricate body components. See footnote (f). Replace passenger compartment air filter. See footnote (k). L4 engine: Inspect throttle system. See footnote (g).















• • • • • • •


6-5


Additional Required Services The following services should be performed at the first maintenance service (I or II) after the indicated miles (kilometers) shown for each item.


Service and Miles (Kilometers)


Additional Required Services 75,000


25,000
(41 500)


50,000
(83 000)


(125 000)


100,000
(166 000)


125,000
(207 500)


150,000
(240 000)




Inspect fuel system for damage or

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