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Center High-Mounted Stoplamp (CHMSL) (Wagon)
Taillamps, Turn Signal, Stoplamps and Back-up Lamps (Sedan)
1. Open the liftgate. 2. Remove the center high mounted stop lamp cover
1. Open the trunk. 2. Pull back with interior trim.
by pulling down on the cover edges. 3. Turn the bulb socket being replaced
counterclockwise one–quarter of a turn and remove the bulb.
4. Replace it with the appropriate bulb.
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3. Remove fasteners from backside of taillamp
housing.
4. Remove taillamp housing from body of vehicle. 5. Turn the bulb socket being replaced
counterclockwise one–quarter of a turn while pressing the socket in firmly. Pull the socket rearward until the bulb clears the taillamp housing.
6. Replace it with the appropriate bulb.
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Taillamps, Turn Signal, Stoplamps and Back-up Lamps (Wagon)
Replacement Bulbs
Exterior Lamp Headlamps
High Beam Low Beam
Front Park/Turn Lamps Front Side Markert Lamps Stop/Taillamps Rear Turn Lamps Back-up Lamps CHMSL Fog Lamps
Bulb Number
—
9005 HB39441732
9006 HB49441733
34571999381
W5W12092811
P21/5W21019520
P21W21019521
P21W21019520
PC16825085970
880L124501431. Open the liftgate. 2. Remove the interior access trim panel. 3. Turn the bulb socket being replaced
counterclockwise one–quarter of a turn while pressing the socket in firmly. Pull the socket rearward until the bulb clears the taillamp housing.
4. Replace it with the appropriate bulb.
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Windshield Wiper Blade Replacement Windshield wiper blades should be inspected at least twice a year for wear or cracking. See “Windshield Wipers, Blade Check” under Scheduled Maintenance on page 6-4 for more information. Replacement blades come in different types and are removed in different ways. For proper type and length, see Normal Maintenance Replacement Parts on page 6-13. Here’s how to remove the wiper blades: 1. Turn on the wipers to the low wipe setting. 2. Turn off the ignition while the wipers are at the outer positions of the wiper pattern. The blades are more accessible for removal/replacement while in this position.
3. Pull the windshield wiper arm away from the
windshield.
4. While holding the wiper arm away from the glass,
push the release clip from under the blade connecting point and pull the old blade assembly down toward the glass to remove it from the wiper arm.
5. Push the new wiper blade securely on the wiper
arm until you hear the release clip “click” into place.
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Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your GM Warranty booklet for details. For additional information refer to the tire manufacturer’s booklet included with your vehicle’s Owner’s Manual.
{CAUTION:
Poorly maintained and improperly used tires are dangerous.
(cid:127) Overloading your tires can cause
overheating as a result of too much friction. You could have an air-out and a serious accident. See “Loading Your Vehicle” in the Index.
CAUTION:
(Continued)
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CAUTION:
(Continued)
(cid:127) Underinflated tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold.
(cid:127) Overinflated tires are more likely to be cut, punctured or broken by a sudden impact — such as when you hit a pothole. Keep tires at the recommended pressure.
(cid:127) Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires have been damaged, replace them.
Tire Sidewall Labeling Useful information about a tire is molded into its sidewall. The examples below show a typical passenger car tire and a compact spare tire sidewall.
(A) Tire Size: The tire size code is a combination of letters and numbers used to define a particular tire’s width, height, aspect ratio, construction type and service description. See the “Tire Size” illustration later in this section for more detail.
(B) Tire Performance Criteria Specification (TPC Spec): Original equipment tires designed to GM’s specific tire performance criteria have a TPC specification code molded onto the sidewall. GM’s TPC specifications meet or exceed all federal safety guidelines.
(C) Department of Transportation (DOT): The Department of Transportation (DOT) code indicates that the tire is in compliance with the U.S. Department of Transportation Motor Vehicle Safety Standards.
(D) Tire Identification Number (TIN): The letters and numbers following DOT code are the Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture.
Passenger Car Tire Example
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(E) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread.
(F) Uniform Tire Quality Grading (UTQG): Tire manufacturers are required to grade tires based on three performance factors: treadwear, traction and temperature resistance. For more information see Uniform Tire Quality Grading on page 5-65.
(G) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load. For more information on recommended tire pressure see Inflation - Tire Pressure on page 5-61 and Loading Your Vehicle on page 4-34.
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Compact Spare Tire Example
(A) Temporary Use Only: The compact spare tire or temporary use tire has a tread life of approximately 3,000 miles (5 000 km) and should not be driven at speeds over 65 mph (105 km/h). The compact spare tire is for emergency use when a regular road tire has lost air and gone flat. See Compact Spare Tire on page 5-81 and If a Tire Goes Flat on page 5-69.
(B) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread.
(C) Tire Identification Number (TIN): The Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture.
(D) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load. See Compact Spare Tire on page 5-81 and Loading Your Vehicle on page 4-34.
(E) Tire Inflation: The temporary use tire or compact spare tire should be inflated to 60 psi (420 kPa). For more information on tire pressure and inflation see Inflation - Tire Pressure on page 5-61.
(F) Tire Size: A combination of letters and numbers define a tire’s width, height, aspect ratio, construction type and service description. The letter “T” as the first character in the tire size means the tire is for temporary use only.
(G) Tire Performance Criteria Specification (TPC Spec): Original equipment tires designed to GM’s specific tire performance criteria have a TPC specification code molded onto the sidewall. GM’s TPC specifications meet or exceed all federal safety guidelines.
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(B) Tire Width: The three-digit number indicates the tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio: A two-digit number that indicates the tire height-to-width measurements. For example, if the tire size aspect ratio is “70,” as shown in item “C” of the illustration, it would mean that the tire’s sidewall is 70% as high as it is wide.
(D) Construction Code: A letter code is used to indicate the type of ply construction in the tire. The letter “R” means radial ply construction; the letter “D” means diagonal or bias ply construction; and the letter “B” means belted-bias ply construction.
(E) Rim Diameter: Diameter of the wheel in inches.
(F) Service Description: These characters represent the load range and the speed rating of a tire. The load range represents the load carrying capacity a tire is certified to carry. The load index can range from 1 to 279. The speed rating is the maximum speed a tire is certified to carry a load. Speed ratings range from “A” to “Z”.
Tire Size The following illustration shows an example of a typical passenger car tire size.
(A) P-Metric Tire: The United States version of a metric tire sizing system. The letter “P” as the first character in the tire size means a passenger vehicle tire engineered to standards set by the U. S. Tire and Rim Association.
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Tire Terminology and Definitions
Air Pressure: The amount of air inside the tire pressing outward on each square inch of the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the combined weight of optional accessories. Some examples of optional accessories are, automatic transmission, power steering, power brakes, power windows, power seats, and air conditioning.
Curb Weight: This means the weight of a motor vehicle with standard and optional equipment including the maximum capacity of fuel, oil and coolant, but without passengers and cargo.
DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Department of Transportation motor vehicle safety standards. The DOT code includes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand and date of production.
Aspect Ratio: The relationship of a tire’s height to its width.
GVWR: Gross Vehicle Weight Rating, see Loading Your Vehicle on page 4-34.
Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials.
Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread.
Cold Inflation Pressure: The amount of air pressure in a tire, measured in pounds per square inch (psi) before a tire has built up heat from driving. See Inflation - Tire Pressure on page 5-61.
GAWR FRT: Gross Axle Weight Rating for the front axle, see Loading Your Vehicle on page 4-34.
GAWR RR: Gross Axle Weight Rating for the rear axle, see Loading Your Vehicle on page 4-34.
Intended Outboard Sidewall: The side of an asymmetrical tire that must always face outward when mounted on a vehicle.
Kilopascal (kPa): The metric unit for air pressure. There are 6.9 kPa’s to one psi.
Light Truck (LT-Metric) Tire: A tire used on light duty trucks and some multipurpose passenger vehicles.
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Load Index: An assigned number ranging from 1 to 279 that corresponds to the load carrying capacity of a tire.
Passenger (P-Metric) Tire: A tire used on passenger cars and some light duty trucks and multipurpose vehicles.
Maximum Inflation Pressure: The maximum air pressure to which a cold tire may be inflated. The maximum air pressure is molded onto the sidewall.
Maximum Load Rating: The load rating for a tire at the maximum permissible inflation pressure for that tire.
Maximum Loaded Vehicle Weight: The sum of curb weight; accessory weight; vehicle capacity weight; and production options weight.
Normal Occupant Weight: The number of occupants a vehicle is designed to seat multiplied by 150 pounds (68 kg). See Loading Your Vehicle on page 4-34.
Occupant Distribution: Designated seating positions.
Outward Facing Sidewall: The side of a asymmetrical tire that has a particular side that faces outward when mounted on a vehicle. The side of the tire that contains a whitewall, bears white lettering or bears manufacturer, brand and or model name molding that is higher or deeper than the same moldings on the other sidewall of the tire.
Recommended Inflation Pressure: Vehicle manufacturer’s recommended tire inflation pressure and shown on the tire placard. See Inflation - Tire Pressure on page 5-61 and Loading Your Vehicle on page 4-34.
Radial Ply tire: A pneumatic tire in which the ply cords that extend to the beads are laid at 90 degrees to the centerline of the tread. Rim: A metal support for a tire and upon which the tire beads are seated. Sidewall: The portion of a tire between the tread and the bead. Speed Rating: An alphanumeric code assigned to a tire indicating the maximum speed at which a tire can operate. Traction: The friction between the tire and the road surface. The amount of grip provided. Tread: The portion of a tire that comes into contact with the road. Treadwear Indicators: Narrow bands, sometimes called “wear bars,” that show across the tread of a tire when only 2/32 inch of tread remains. See When It Is Time for New Tires on page 5-64.
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UTQGS: Uniform Tire Quality Grading Standards, a tire information system that provides consumers with ratings for a tire’s traction, temperature and treadwear. Ratings are determined by tire manufacturers using government testing procedures. The ratings are molded into the sidewall of the tire. See Uniform Tire Quality Grading on page 5-65. Vehicle Capacity Weight: The number of designated seating positions multiplied by 150 lbs. (68 kg) plus the rated cargo load. See Loading Your Vehicle on page 4-34.
Vehicle Maximum Load on the Tire: Load on an individual tire due to curb weight, accessory weight, occupant weight and cargo weight. Vehicle Placard: A label permanently attached to a vehicle showing the original equipment tire size and recommended inflation pressure. See Loading Your Vehicle on page 4-34.
Inflation - Tire Pressure The tire and loading information label, shows the correct inflation pressures for your tires when they’re cold. “Cold” means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km). See Loading Your Vehicle on page 4-34, for the location of your vehicle’s tire and loading information label.
Notice: Don’t let anyone tell you that underinflation or overinflation is all right. It’s not. If your tires don’t have enough air (underinflation), you can get the following:
Too much flexing Too much heat Tire overloading
(cid:127) Bad wear (cid:127) Bad handling (cid:127) Bad fuel economy If your tires have too much air (overinflation), you can get the following: (cid:127) Unusual wear (cid:127) Bad handling (cid:127) Rough ride (cid:127) Needless damage from road hazards
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(cid:127) (cid:127) (cid:127) Tire Inspection and Rotation Tires should be rotated every 5,000 to 8,000 miles (8 000 to 13 000 km). Any time you notice unusual wear, rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See When It Is Time for New Tires on page 5-64 and Wheel Replacement on page 5-67 for more information. The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See Scheduled Maintenance on page 6-4 for scheduled rotation intervals.
When to Check Check your tires once a month or more. Don’t forget your compact spare tire. It should be at 60 psi (420 kPa). How to Check Use a good quality pocket-type gage to check tire pressure. You can’t tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they’re underinflated. Check the tire’s inflation pressure when the tires are cold. Cold means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km). Remove the valve cap from the tire valve stem. Press the tire gage firmly onto the valve to get a pressure measurement. If the cold tire inflation pressure matches the recommended pressure on the Tire and Loading Information label, no further adjustment is necessary. If the inflation pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Recheck the tire pressure with the tire gage. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.
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When rotating your tires, always use the correct rotation pattern shown here. Don’t include the compact spare tire in your tire rotation. If you are towing your Saturn vehicle with all four wheels on the ground, the transaxle and tire maintenance should be scheduled by mileage accumulated through both driving and towing, not to driven (odometer) mileage. Tire wear will reflect actual “rolling” mileage and may be greater than expected for the current odometer mileage. After the tires have been rotated, adjust the front and rear inflation pressures as shown on the Tire-Loading Information label. Make certain that all wheel bolts are properly tightened. See “Wheel Bolt Torque” under Capacities and Specifications on page 5-98.
{CAUTION:
Rust or dirt on a wheel, or on the parts to which it is fastened, can make wheel bolts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. See “Changing a Flat Tire” in the Index.
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When It Is Time for New Tires
One way to tell when it’s time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 mm) or less of tread remaining.
You need a new tire if any of the following statements are true: (cid:127) You can see the indicators at three or more places
around the tire.
(cid:127) You can see cord or fabric showing through the
tire’s rubber. The tread or sidewall is cracked, cut or snagged deep enough to show cord or fabric.
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The tire has a bump, bulge or split. The tire has a puncture, cut or other damage that can’t be repaired well because of the size or location of the damage. Buying New Tires To find out what kind and size of tires your vehicle needs, look at the tire and loading information label. For more information about this label and its location on your vehicle, see Loading Your Vehicle on page 4-34. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire’s sidewall. When you get new tires, GM recommends that you get tires with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, load range, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.
(cid:127) (cid:127) (cid:127) {CAUTION:
Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels. It’s all right to drive with your compact spare temporarily, it was developed for use on your vehicle. See “Compact Spare Tire” in the index.
{CAUTION:
If you use bias-ply tires on your vehicle, the wheel rim flanges could develop cracks after many miles of driving. A tire and/or wheel could fail suddenly, causing a crash. Use only radial-ply tires with the wheels on your vehicle.
Uniform Tire Quality Grading Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on Saturn passenger cars and light trucks may vary with respect to these grades, they must also conform to federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.
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Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1.5) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction – AA, A, B, C The traction grades, from highest to lowest, are AA, A, B, and C. Those grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning, or peak traction characteristics.
Temperature – A, B, C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
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Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. Scheduled wheel alignment and wheel balancing are not needed. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced.
Wheel Replacement Replace any wheel that is bent, cracked or badly rusted or corroded. If wheel bolts keep coming loose, the wheel and wheel bolts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your Saturn Retailer if any of these conditions exist. Your retailer will know the kind of wheel or wheel bolt you need. Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces.
If you need to replace any of your wheels or wheel bolts, replace them only with new Saturn original equipment parts. This way, you will be sure to have the right wheel and wheel bolts for your Saturn.
{CAUTION:
Using the wrong replacement wheels or wheel bolts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel and wheel bolts for replacement.
Notice: The wrong wheel can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis. See Changing a Flat Tire on page 5-70 for more information.
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Used Replacement Wheels
Tire Chains
{CAUTION:
{CAUTION:
Putting a used wheel on your vehicle is dangerous. You can’t know how it’s been used or how far it’s been driven. It could fail suddenly and cause a crash. If you have to replace a wheel, use a new Saturn original equipment wheel.
Don’t use tire chains. There’s not enough clearance. Tire chains used on a vehicle without the proper amount of clearance can cause damage to the brakes, suspension or other vehicle parts. The area damaged by the tire chains could cause you to lose control of your vehicle and you or others may be injured in a crash. Use another type of traction device only if its manufacturer recommends it for use on your vehicle and tire size combination and road conditions. Follow that manufacturer’s instructions. To help avoid damage to your vehicle, drive slowly, readjust or remove the device if it’s contacting your vehicle, and don’t spin your wheels. If you do find traction devices that will fit, install them on the front tires.
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If a Tire Goes Flat It’s unusual for a tire to “blowout” while you’re driving, especially if you maintain your tires properly. If air goes out of a tire, it’s much more likely to leak out slowly. But if you should ever have a “blowout,” here are a few tips about what to expect and what to do: If a front tire fails, the flat tire will create a drag that pulls the vehicle toward that side. Take your foot off the accelerator pedal and grip the steering wheel firmly. Steer to maintain lane position, and then gently brake to a stop well out of the traffic lane. A rear blowout, particularly on a curve, acts much like a skid and may require the same correction you’d use in a skid. In any rear blowout, remove your foot from the accelerator pedal. Get the vehicle under control by steering the way you want the vehicle to go. It may be very bumpy and noisy, but you can still steer. Gently brake to a stop, well off the road if possible.
{CAUTION:
Lifting a vehicle and getting under it to do maintenance or repairs is dangerous without the appropriate safety equipment and training. The jack provided with your vehicle is designed only for changing a flat tire. If it is used for anything else, you or others could be badly injured or killed if the vehicle slips off the jack. Use the jack provided with your vehicle only for changing a flat tire.
If a tire goes flat, the next part shows how to use your jacking equipment to change a flat tire safely.
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Changing a Flat Tire If a tire goes flat, avoid further tire and wheel damage by driving slowly to a level place. Turn on your hazard warning flashers.
{CAUTION:
Changing a tire can be dangerous. The vehicle can slip off the jack and roll over or fall on you or other people. You and they could be badly injured or even killed. Find a level place to change your tire.
CAUTION:
(Continued)
CAUTION:
(Continued)
To help prevent the vehicle from moving:
1. Set the parking brake firmly. 2. Put the shift lever in PARK (P). 3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
To be even more certain the vehicle won’t move, you should put blocks at the front and rear of the tire farthest away from the one being changed. That would be the tire, on the other side, at the opposite end of the vehicle.
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Removing the Spare Tire and Tools (Sedan)
The following steps will tell you how to use the jack and change a tire.
The equipment you’ll need is located in the trunk. 1. Open the jack access door on the left side panel of
the trunk.
2. Remove the nut that holds the jack in place and remove the jack together with the wheel wrench.
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Removing the Spare Tire and Tools (Wagon)
3. Lift the trunk liner and place the plastic hook in the
lip of the trunk.
4. Remove the nut that holds down the spare tire. 5. Remove the compact spare tire. See Compact
Spare Tire on page 5-81
6. The wheel wrench is held in place by two clips
which are attached to the jack. Remove the wheel wrench from the jack.
7. Fold out the socket portion of the wrench from the
handle.
The equipment you’ll need is in the cargo area.
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5. The wheel wrench is held in place by two clips
which are attached to the jack. Remove the wheel wrench from the jack.
6. Fold out the socket portion of the wrench from the
handle.
1. Lift up the spare tire cover by the handle. Fold the
side panels in and then attach the cover to the liftgate with the hook provided.
2. Remove the nut that holds down the spare tire. 3. Remove the compact spare tire. See Compact
Spare Tire on page 5-81
4. Remove the wing-bolt that holds the jack in place
and remove the jack together with the wheel wrench.
The tools you’ll be using include the jack (A) and wheel wrench (B).
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Removing the Flat Tire and Installing the Spare Tire 1. Use the wheel wrench to loosen all the wheel nuts.
Don’t remove them yet.
Removing the Wheel You must take off the wheel cover or hubcap to reach the wheel bolts. For steel wheels with full plastic covers and aluminum wheels with large circular center caps, do the following: 1. Loosen all five hex-shaped plastic caps by turning the wrench counterclockwise. Do not try to remove plastic caps from the cover or center cap.
2. Pull the cover or center cap away from the wheel
and place it in the trunk.
When reinstalling full plastic covers or center caps, tighten all five plastic caps hand snug with the aid of the wheel wrench and tighten them with the wheel wrench an additional one–quarter of a turn.
2. The jack has a bolt head at the end. Attach the
wheel wrench to the jack bolt head and rotate the wheel wrench clockwise (to the right). That will raise the lift head a little.
3. Move the jack over to where the flat tire is.
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4. Position the lift head at the jack location nearest the flat tire. Your vehicle has jack notches. Position the jack in the notch near the tire being changed, but make sure all of the jack lift head is touching the jacking flange under the body. Do not place the jack under a body panel.
{CAUTION:
Getting under a vehicle when it is jacked up is dangerous. If the vehicle slips off the jack you could be badly injured or killed. Never get under a vehicle when it is supported only by a jack.
{CAUTION:
Raising your vehicle with the jack improperly positioned can damage the vehicle and even make the vehicle fall. To help avoid personal injury and vehicle damage, be sure to fit the jack lift head into the proper location before raising the vehicle.
Notice: Make sure that the jack lift head is in the correct position or you may damage your vehicle. The repairs would not be covered by your warranty. 5. Put the compact spare tire near you.
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9. Remove any rust or dirt
from the wheel bolts, mounting surfaces and spare wheel.
6. Raise the vehicle by turning the jack handle
clockwise. Raise the vehicle far enough off the ground so there is enough room for the compact spare tire to fit underneath the wheel well.
7. Remove all of the wheel nuts. 8. Take off the tire and wheel.
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{CAUTION:
Rust or dirt on the wheel, or on the parts to which it is fastened, can make the wheel bolts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from the places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off.
{CAUTION:
Never use oil or grease on wheel bolts. If you do, the wheel bolts might come loose. Your wheel could fall off, causing a serious accident.
10. Place the compact spare tire on the wheel-mounting
surface.
11. Reinstall the wheel nuts. Tighten each nut by hand
until the wheel is held against the hub.
12. Lower the vehicle by turning the jack handle
counterclockwise.
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Improperly tightened wheel bolts can lead
Notice: to brake pulsation and rotor damage. To avoid expensive brake repairs, evenly tighten the wheel bolts in the proper sequence and to the proper torque specification. See Capacities and Specifications on page 5-98 for the wheel bolt torque specification.
14. Lower the jack all the way and remove the jack
from under the vehicle.
15. Tighten the bolts firmly with the wheel wrench. Do not try to put a wheel cover on your compact spare tire. It will not fit. Store the wheel cover in the trunk until you have the flat tire repaired or replaced. Notice: Wheel covers will not fit on your compact spare. If you try to put a wheel cover on the compact spare, you could damage the cover or the spare.
13. Tighten the wheel nuts
firmly in a crisscross sequence, as shown.
{CAUTION:
Incorrect wheel bolts or improperly tightened wheel bolts can cause the wheel to come loose and even come off. This could lead to an accident. Be sure to use the correct wheel bolts. If you have to replace them, be sure to get new Saturn original equipment wheel bolts. Stop somewhere as soon as you can and have the bolts tightened with a torque wrench to the proper torque specification. See Capacities and Specifications on page 5-98 for the wheel bolt torque specification.
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Storing a Flat or Spare Tire and Tools
{CAUTION:
Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. In a sudden stop or collision, loose equipment could strike someone. Store all these in the proper place.
Sedan
5-79
3. Place the flat tire, face down, into the spare tire
compartment. When placing an aluminum flat tire into the spare tire compartment, be very careful to avoid scraping the wheel face on the hold-down bolt and other hard surfaces. The hold-down bolt should pass through the rear most wheel vent hold. The flat tirel will protrude above the trunk floor in this position.
4. Place the nut onto the hold-down bolt and tighten
down until it is snug.
The compact spare is for temporary use only. Replace the compact spare tire with a full-size tire as soon as you can. See the storage instructions label to replace your compact spare into your trunk or cargo area separately. Store the flat tire in the compact spare tire compartment and secure the adapter, extension (aluminum wheel only) and wing bolt. Store the jack and wheel wrench in the foam tray.
Wagon
1. Place the wheel wrench into the clips on the jack. 2. Install the jack in the left side panel of the trunk
for sedans or the spare tire compartment for wagons and secure as shown on the jacking instruction label located in the trunk or cargo area.
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Compact Spare Tire Although the compact spare tire was fully inflated when your vehicle was new, it can lose air after a time. Check the inflation pressure regularly. It should be 60 psi (420 kPa). After installing the compact spare tire on your vehicle, you should stop as soon as possible and make sure your compact spare tire is correctly inflated. The compact spare tire is made to perform well at speeds up to 65 mph (105 km/h) for distances up to 3,000 miles (5 000 km), so you can finish your trip and have your full-size tire repaired or replaced where you want. Of course, it is best to replace your spare with a full-size tire as soon as you can. Your spare will last longer and be in good shape in case you need it again.
Notice: When the compact spare is installed, don’t take your vehicle through an automatic car wash with guide rails. The compact spare can get caught on the rails. That can damage the tire and wheel, and maybe other parts of your vehicle. Do not use your compact spare tire on other vehicles. And do not mix your compact spare tire or wheel with other wheels or tires. They won’t fit. Keep your compact spare tire and its wheel together. Notice: Tire chains won’t fit your compact spare. Using them can damage your vehicle and can damage the chains too. Don’t use tire chains on your compact spare.
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Appearance Care Remember, cleaning products can be hazardous. Some are toxic. Others can burst into flames if you strike a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your vehicle, be sure to follow the manufacturer’s warnings and instructions. And always open your doors or windows when you are cleaning the inside. Never use these to clean your vehicle: (cid:127) Gasoline (cid:127) Benzene (cid:127) Naphtha (cid:127) Carbon Tetrachloride (cid:127) Acetone (cid:127) Paint Thinner
Turpentine Lacquer Thinner
(cid:127) Nail Polish Remover They can all be hazardous — some more than others — and they can all damage your vehicle, too.
Do not use any of these unless this manual says you can. In many uses, these will damage your vehicle: (cid:127) Alcohol
Laundry Soap
(cid:127) Bleach (cid:127) Reducing Agents
Cleaning the Inside of Your Vehicle Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl, leather, plastic and painted surfaces with a clean, damp cloth. Cleaning Fabric/Carpet Your dealer has cleaners for the cleaning of fabric and carpet. They will clean normal spots and stains very well. You can get GM-approved cleaning products from your dealer. See Vehicle Care/Appearance Materials on page 5-89. Here are some cleaning tips: (cid:127) Always read the instructions on the cleaner label. (cid:127) Clean up stains as soon as you can — before
they set.
(cid:127) Carefully scrape off any excess stain.
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(cid:127) (cid:127) (cid:127) (cid:127) Use a clean cloth or sponge, and change to a clean
area often. A soft brush may be used if stains are stubborn. If a ring forms on fabric after spot cleaning, clean the entire area immediately or it will set.
Using Cleaner on Fabric 1. Vacuum and brush the area to remove any
loose dirt.
2. Always clean a whole trim panel or section. Mask
surrounding trim along stitch or welt lines.
3. Follow the directions on the container label. 4. Apply cleaner with a clean sponge. Do not saturate
the material and do not rub it roughly.
5. As soon as you have cleaned the section, use a
sponge to remove any excess cleaner.
6. Wipe cleaned area with a clean, water-dampened
towel or cloth.
7. Wipe with a clean cloth and let dry.
Special Fabric Cleaning Problems Stains caused by such things as catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, vomit, urine and blood can be removed as follows: 1. Carefully scrape off excess stain, then sponge the
soiled area with cool water.
2. If a stain remains, follow the cleaner instructions
described earlier.
3. If an odor lingers after cleaning vomit or urine, treat
the area with a water/baking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water.
4. Let dry. Stains caused by candy, ice cream, mayonnaise, chili sauce and unknown stains can be removed as follows: 1. Carefully scrape off excess stain. 2. First, clean with cool water and allow to dry
completely.
3. If a stain remains, follow the cleaner instructions
described earlier.
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(cid:127) Cleaning Vinyl Use warm water and a clean cloth. (cid:127) Rub with a clean, damp cloth to remove dirt. You
may have to do this more than once. Things like tar, asphalt and shoe polish will stain if you do not get them off quickly. Use a clean cloth and vinyl cleaner. See your dealer for this product.
Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.
Cleaning Interior Plastic Components Use only a mild soap and water solution on a soft cloth or sponge. Commercial cleaners may affect the surface finish. Cleaning Glass Surfaces Glass should be cleaned often. GM Glass Cleaner or a liquid household glass cleaner will remove normal tobacco smoke and dust films on interior glass. See Vehicle Care/Appearance Materials on page 5-89. Notice: glass surfaces on your vehicle, you could scratch the glass and/or cause damage to the rear window defogger and the integrated radio antenna. When cleaning the glass on your vehicle, use only a soft cloth and glass cleaner.
If you use abrasive cleaners when cleaning
5-84
(cid:127) Care of Safety Belts Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.
Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather more frequent application may be required. See Recommended Fluids and Lubricants on page 6-12.
Cleaning the Outside of Your Vehicle The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Use a car washing soap. Don’t use strong soaps or chemical detergents. Be sure to rinse the vehicle well, removing all soap residue completely. You can get approved cleaning products from your retailer. See Vehicle Care/Appearance Materials on page 5-89. Don’t use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle.
5-85
Cleaning Exterior Lamps/Lenses Use only lukewarm or cold water, a soft cloth and a car washing soap to clean exterior lamps and lenses. Follow instructions under “Washing Your Vehicle.” Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove residue from the paint finish. You can get approved cleaning products from your retailer. See Vehicle Care/Appearance Materials on page 5-89. Your vehicle has a “basecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish. Notice: Machine compounding or aggressive polishing on a basecoat/clearcoat paint finish may damage it. Use only non-abrasive waxes and polishes that are made for a basecoat/clearcoat paint finish on your vehicle. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc., can damage your vehicle’s finish if they remain on painted surfaces.
5-86
Wash the vehicle as soon as possible. If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter. Exterior painted surfaces are subject to aging, weather and chemical fallout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your vehicle garaged or covered whenever possible. Cleaning Windshield, Backglass and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax, sap or other material may be on the blade or windshield. Clean the outside of the windshield with a full-strength glass cleaning liquid. The windshield is clean if beads do not form when you rinse it with water. Grime from the windshield will stick to the wiper blades and affect their performance. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn.
Cleaning Aluminum or Chrome-Plated Wheels Your vehicle may be equipped with either aluminum or chrome-plated wheels. Keep your wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied. The surface of these wheels is similar to the painted surface of your vehicle. Don’t use strong soaps, chemicals, abrasive polishes, abrasive cleaners, cleaners with acid, or abrasive cleaning brushes on them because you could damage the surface. Do not use chrome polish on aluminum wheels. Use chrome polish only on chrome-plated wheels, but avoid any painted surface of the wheel, and buff off immediately after application. Don’t take your vehicle through an automatic car wash that has silicone carbide tire cleaning brushes. These brushes can also damage the surface of these wheels.
Cleaning Tires To clean your tires, use a stiff brush with tire cleaner. Notice: Using petroleum-based tire dressing products on your vehicle may damage the paint finish and/or tires. When applying a tire dressing, always wipe off any overspray from all painted surfaces on your vehicle.
Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to parts repaired or replaced to restore corrosion protection. Original manufacturer replacement parts will provide the corrosion protection while maintaining the warranty.
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Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ring-shaped discolorations, and small, irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, GM will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.
Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into major repair expense. Minor chips and scratches can be repaired with touch-up materials avaliable from your dealer. Larger areas of finish damage can be corrected in your dealer’s body and paint shop.
Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, corrosion and rust can develop on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and debris can collect. Dirt packed in close areas of the frame should be loosened before being flushed. Your dealer or an underbody car washing system can do this for you.
5-88
Vehicle Care/Appearance Materials See your Saturn retailer for more information on purchasing the following products.
Vehicle Care/Appearance Materials
(cont’d)
Description
Usage
Vehicle Care/Appearance Materials
Description
Usage
Polishing Cloth Wax-Treated
Car Wash Soap
Non-Abrasive Wax
Tar and Road Oil Remover
Interior and exterior polishing cloth.
Cleans Exterior
Made to use on basecoat/clearcoat paint finish
Removes tar, road oil and asphalt.
Chrome Cleaner and Polish
Use on chrome or stainless steel.
White Sidewall Tire Cleaner
Removes soil and black marks from whitewalls.
Vinyl Cleaner
Cleans vinyl tops, upholstery and convertible tops.
Glass Cleaner
Chrome and Wire Wheel Cleaner
Finish Enhancer
Swirl Remover Polish
Cleaner Wax
Foaming Tire Shine Low Gloss
Removes dirt, grime, smoke and fingerprints.
Removes dirt and grime from chrome wheels and wire wheel covers.
Removes dust, fingerprints, and surface contaminants, Spray on wipe off.
Removes swirl marks, fine scratches and other light surface contamination.
Removes light scratches and protects finish.
Cleans, shines and protects in one easy step, no wiping necessary.
5-89
Vehicle Care/Appearance Materials
(cont’d)
Description
Usage
Vehicle Identification
Vehicle Identification Number (VIN)
Wash Wax Concentrate
Spot Lifter
Odor Eliminator
Medium foaming shampoo. Cleans and lightly waxes. Biodegradable and phosphate free.
Quickly and easily removes spots and stains from carpets, vinyl and cloth upholstery.
Odorless spray odor eliminator used on fabrics, vinyl, leather and carpet.
See your Saturn parts department for these products. See Recommended Fluids and Lubricants on page 6-12.
5-90
This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration.
Engine Identification The 8th character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts.
Service Parts Identification Label You’ll find this label on your spare tire cover. It’s very helpful if you ever need to order parts. On this label is:
your VIN, the model designation, paint information and a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment Notice: Don’t add anything electrical to your vehicle unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should. Your vehicle has an air bag system. Before attempting to add anything electrical to your vehicle, see Servicing Your Air Bag-Equipped Vehicle on page 1-71.
Windshield Wiper Fuses The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow or ice, the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed.
5-91
(cid:127) (cid:127) (cid:127) (cid:127) Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed.
Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by fuses. This greatly reduces the chance of circuit overload and fire caused by electrical problems. There are three fuse blocks — the underhood fuse block, the driver’s side floor console fuse block and the passenger’s side floor console fuse block. To identify and check fuses and relays, refer to the Fuse Usage Chart on the inside surface of the fuse panel door.
5-92
Floor Console Fuse Blocks
The driver’s side instrument panel is located by the driver’s left leg. Use a key or a coin to remove the fuse panel door and access the fuses and relays.
Fuses
RADIO
WIPER
IGN 3
Usage
Relays
Usage
Audio, OnStar®, Rear Seat DVD (Option) Windshield Washers and Wipers (Front) Left Heated Seat Switch, Right Heated Seat Switch, Air Conditioning, Rear Defogger Relay
IGN 3
RR DEFOG Rear Defogger Ignition Switch Park Lamps Headlamps
PARKLAMP HEADLAMP
DEFOG LED Rear Defog LED BTSI/BCM/ MIRROR DIMMER
Brake Transaxle Shift Interlock, Body Control Module, Power Mirror Dimmer Switch
RR COMP LP Trunk Compartment Lamp
5-93
Fuses LOCKS
BODY
POWER SEAT
FOG LAMP
Usage
Power Door Locks Power Door Locks, Heated Mirror Relay, Liftgate Latch Power Seat Fog Lamps
PREM AMP/MCS Premium Sound System HEATED SEATS Seat Heater
Amplifier
RR WIPER/ SUN ROOF
Relays POWER WINDOW
Rear Wiper/Washer (Wagon)
Usage
Power Windows, Power Sunroof
DRIVER DOOR UNLOCK RELAY Driver Door Unlock DOOR UNLOCK
Door Unlock
RELAY
DOOR LOCK
RELAY
Door Lock
HEATED MIRROR Power Mirrors
FOG LAMP
Fog Lamps
The passenger’s side fuse block is located by the passenger’s right leg. Use a key or a coin to remove the fuse panel door and access the fuses and relays.
5-94
Engine Compartment Fuse Block
The engine compartment fuse block is located in the forward part of the engine compartment near the battery.
Fuses HVAC
BLOWER
HORN R HDLP L HDLP
A/C
LIGHTER
Usage
High Blower
Horn Right Headlamps Left Headlamps Air Conditioning System Cigarette Lighter
Fuses IGN 1/2
IGN 0/3/CR
COOL 1
COOL 2
ABS 1
ABS 2Usage
Ignition switch Ignition switch Cooling fan module Cooling fan module Anti-Lock Brake System Anti-Lock Brake System
CONTROLS
B+
BCM 2
BCM/ECM/ CRUISE/ABS
EIS
IGN
AUX POWER Power Outlet I/P BATT RT Passenger’s Side Instrument Panel
Fuse Block Powertrain Control Module (2.2L L4
(L61)), Engine Control Module (3.0L V6 (L81), Transaxle Control Module (3.0L V6 (L81)) Body Control Module Body Control Module, Engine Control Module, Cruise Control, ABS Electronic Ignition System (2.2L L4 (L61)) Ignition Coils (3.0L V6 (L81))5-95
Fuses
Usage
Fuses
Usage
INJ
Fuel Injectors (2.2L L4 (L61)) BACK-UP/TURN Backup Lamps, Coolant Level
BRAKE
Switch Brake Lamps
FUEL PUMP Fuel Pump Relay
IGN 0
Park Neutral Position Switch, Powertrain Control Module
CRUISE SW Cruise Control Switch
CONTROLS
IGN 1
IGN 1
Cooling Fan Control Module, Powertrain Control Module, Transaxle (2.2L L4 (L61)), Transaxle Control Module (3.0L V6 (L81)) Instrument Cluster, Coolant Level Switch, Air Bag, Electronic PRND321
BCM/CLUSTER Body Control Module, Instrument
Cluster, Dimmer Switch
5-96
Front Park Lamps, Taillamps, Front Marker Lamps, Rear Marker Lamps, License Lamps, Radio Display Lights, I/P Cluster Backlighting, I/P Dimmer, Cigar Lighter Ring, Ashtray Light, PRND321 Light, Climate Control Switch Backlighting Hazard Flasher, HBTT (Headlamp HI Beam Indicator), I/P Cluster
PARK LAMP
HAZARD
REAR DEFOG Rear Window Defogger
RADIO/ON-STAR Audio System, OnStar®, Rear Seat
CD/DLC
ING 3
ENG CNTL 1
ENG CNTL 2
ENG CNTL 3
A/C DIODEDVD (Option) Audio, Data Link Connector, (DLC), Rear Seat DVD (Option) Cruise Clutch Switch, Emissions Controls, Air Conditioner Relay, Heated Oxygen Sensor 3.0L V6 (L81) Engine 3.0L V6 (L81) Engine 3.0L V6 (L81) Engine Air Conditioner Diode
Relays
A/C DRL HORN MAIN WIPER
Usage
Air Conditioning System Daytime Running Lamp Horn 3.0L V6 (L81) Engine Wiper System
FUEL PUMP Fuel Pump System REAR WIPER Rear Wiper System (Wagon Only)
Circuit Breakers WINDOWS/ SUNROOF WINDOW/
SUNROOF/AIR
Usage
Power Window Relay, Sunroof (3.0L V6 (L81)) Power Window Relay, Sunroof and Air Pump Relay (2.2L L4 (L61))
5-97
Capacities
English 2.1 lbs.
Metric 0.95 kg
Capacities and Specifications
Application
Air Conditioning Refrigerant R134a Cooling System
2.2L L4 (L61) Engine 3.0L V6 (L81) Engine
Engine Oil with Filter Fuel Tank Transaxle Wheel Nut Torque All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual. Recheck fluid level after filling.
125 Y
92 lb ft
7.4 quarts 8.5 quarts 5.0 quarts 15.7 gallons 6.9 quarts
7.0 L 8.0 L 4.7 L 59.4 L 6.5 L
Engine
2.2L L4 (L61)
3.0L V6 (L81)
Engine Specifications
VIN Code
Transaxle
Automatic
Automatic
Spark Pug Gap 0.0450 inches
(1.14 mm) 0.040 inches (1.02 mm)
5-98
Section 6
Maintenance Schedule
Maintenance Schedule ......................................6-2
Introduction ...................................................6-2
Maintenance Requirements ..............................6-2
Your Vehicle and the Environment ....................6-2
Using Your Maintenance Schedule ....................6-2
Scheduled Maintenance ...................................6-4
Additional Required Services ............................6-6
Maintenance Footnotes ...................................6-7Owner Checks and Services ............................6-9
At Each Fuel Fill ............................................6-9
At Least Once a Month ...................................6-9
At Least Once a Year ...................................6-10
Recommended Fluids and Lubricants ...............6-12
Normal Maintenance Replacement Parts ..........6-13
Engine Drive Belt Routing ..............................6-14
Maintenance Record .....................................6-156-1
Maintenance Schedule
Introduction Important: Keep engine oil at the proper level and change as recommended.
Maintenance Requirements Notice: Maintenance intervals, checks, inspections, replacement parts and recommended fluids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage caused by failure to follow scheduled maintenance may not be covered by warranty.
Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance is important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, be sure to maintain your vehicle properly.
Using Your Maintenance Schedule We at Saturn want to help you keep your vehicle in good working condition. But we do not know exactly how you will drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their vehicles, maintenance needs vary. You may need more frequent checks and replacements. So please read the following and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Saturn retailer.
6-2
This schedule is for vehicles that:
carry passengers and cargo within recommended limits. You will find these limits on the tire and loading information label. See Loading Your Vehicle on page 4-34. are driven on reasonable road surfaces within legal driving limits. use the recommended fuel. See Gasoline Octane on page 5-5.
The services in Scheduled Maintenance on page 6-4
should be performed when indicated. See Additional Required Services on page 6-6 and Maintenance Footnotes on page 6-7 for further information.{CAUTION:
Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, see your GM Goodwrench dealer to have a qualified technician do the work.
Some maintenance services can be complex. So, unless you are technically qualified and have the necessary equipment, you should have your Saturn retailer do these jobs. When you go to your Saturn retailer for your service needs, you will know that Saturn-trained and supported service technicians will perform the work using genuine Saturn parts. If you want to get service information, see Service Publications Ordering Information on page 7-10. Owner Checks and Services on page 6-9 tells you what should be checked, when to check it and what you can easily do to help keep your vehicle in good condition. The proper replacement parts, fluids and lubricants to use are listed in Recommended Fluids and Lubricants on page 6-12 and Normal Maintenance Replacement Parts on page 6-13. When your vehicle is serviced, make sure these are used. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. We recommend the use of genuine Saturn parts.
6-3
(cid:127) (cid:127) (cid:127) Scheduled Maintenance When the Change Engine Oil light comes on, it means that service is required for your vehicle. Have your vehicle serviced as soon as possible within the next 600
miles (1 000 km). It is possible that, if you are driving under the best conditions, the engine oil life system may not indicate that vehicle service is necessary for over a year. However, your engine oil and filter must be changed at least once a year and at this time the system must be reset. Your Saturn retailer has Saturn-trained service technicians who will perform this work using genuine Saturn parts and reset the system. If the engine oil life system is ever reset accidentally, you must service your vehicle within 3,000 miles (5 000 km) since your last service. Remember to reset the oil life system whenever the oil is changed. See Engine Oil on page 5-16 for information on the Engine Oil Life System and resetting the system.When the Change Engine Oil light appears, certain services, checks and inspections are required. Required services are described in the following for “Maintenance I” and “Maintenance II.” Generally, it is recommended that your first service be Maintenance I, your second service be Maintenance II and that you alternate Maintenance I and Maintenance II thereafter. However, in some cases, Maintenance II may be required more often. Maintenance I — Use Maintenance I if the Change Engine Oil light comes on within ten months since vehicle was purchased or Maintenance II was performed. Maintenance II — Use Maintenance II if the previous service performed was Maintenance I. Always use Maintenance II whenever the light comes on ten months or more since the last service or if the light has not come on at all for one year.
6-4
Scheduled Maintenance
Service
Maintenance I Maintenance II
Change engine oil and filter. Reset oil life system. See Engine Oil on page 5-16. An Emission Control Service. Visually check for any leaks or damage. See footnote (j). Inspect engine air cleaner filter. If necessary, replace filter. See Engine Air Cleaner/Filter on page 5-20. An Emission Control Service. See footnote †. Rotate tires and check inflation pressures and wear. See Tires on page 5-54. Inspect brake system. See footnote (a). Check engine coolant and windshield washer fluid levels and add fluid as needed. Perform any needed additional services. See “Additional Required Services” in this section. Inspect suspension and steering components. See footnote (b). Inspect engine cooling system. See footnote (c). Inspect wiper blades. See footnote (d). Inspect restraint system components. See footnote (e). Lubricate body components. See footnote (f). Replace passenger compartment air filter. See footnote (k). Inspect throttle system. See footnote (g).
• •
•
• •
•
•
• •
•
• •
•
•
• • • • • • •
6-5
Additional Required Services The following services should be performed at the first maintenance service (I or II) after the indicated miles (kilometers) shown for each item.
Additional Required Services
25,000
(41 500)50,000
(83 000)75,000
(125 000)
100,000
(166 000)125,000
(207 500)150,000
(240 000)•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Service and Miles (Kilometers) Inspect fuel system for damage or leaks. Inspect exhaust system for loose or damaged components. Replace engine air cleaner filter. See Engine Air Cleaner/Filter on page 5-20. An Emission Control Service. Change automatic transaxle fluid and filter (severe service only). See footnote (h). Replace spark plugs. An Emission Control Service. Replace engine fuel filter. An Emission Control Service. See footnote †.
6-6
Additional Required Services (cont’d)
Service and Miles (Kilometers) Engine cooling system service (or every 5 years, whichever occurs first). An Emission Control Service. See footnote (i). 3.0L V6 engine only: Replace timing belt. An Emission Control Service. Inspect engine accessory drive belt. An Emission Control Service.
25,000
(41 500)50,000
(83 000)75,000
(125 000)
100,000
(166 000)125,000
(207 500)150,000
(240 000)•
•
•
•
•
•
•
•
Maintenance Footnotes † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.
(a) Visually inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Inspect other brake parts, including calipers, parking brake, etc. (b) Visually inspect front and rear suspension and steering system for damaged, loose or missing parts or signs of wear. Inspect power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc.
6-7
(c) Visually inspect hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, fittings and clamps; replace with genuine Saturn parts as needed. To help ensure proper operation, a pressure test of the cooling system and pressure cap and cleaning the outside of the radiator and air conditioning condenser is recommended at least once a year. (d) Visually inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. (e) Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.) (f) Lubricate all key lock cylinders, door hinges and latches, hood hinges and latches, glove box hinges, sunroof (if equipped) and any folding seat hardware. More frequent lubrication may be required when exposed to a corrosive environment. Applying silicone grease on weatherstrips with a clean cloth will make them last longer, seal better and not stick or squeak.
(g) Check system for interference or binding and for
