1994 Pontiac Bonneville Owners Manual

Spray-A-Squeak Silicone Grease

Tar and Road Oil Remover

Chrome Cleaner and Polish

White Sidewall Tire Cleaner

VinylLeather Cleaner

Fabric Cleaner Glass Cleaner

USAGE

- .

Exterior cleaner and polish

Weatherstrips, Stops squeaks

Also removes old waxes, polishes

Removes rust and corrosion

Cleans white and black tires

Spot and stain removal

Spot and stain removal Also spot cleans vinyls

Multi-Purpose Powdered Cleaner

Cleans vinyl and cloth, also, tires and mats

Lubriplate (White Grease)

For hood, trunk, door hinges and latches

Preservatone Spot Lifter

Washer Solvent

Wash-Wax (conc.)

Vinyl Top Dressing

For cloth

Windshield-washing system

Exterior Wash

A ’

1994

MODEL YEAR

CODE

ASSEMBLY PLANT

Vehicle Identification Number (VZN)

This is the legal identifier for your Pontiac. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The eighth character in your VIN is the engine code. This code will help you identify your engine, specifications, and replacement parts.

Service Parts Identification Label You’ll find this label on your spare tire cover. It’s very helpful if you ever need to order parts. On this label is: 0 your VIN,

the model designation,

0 paint information, and 0 a list of all production options and

special equipment.

Add-on Electrical Equipment

NOTICE: Don’t add anything electrical to your Pontiac unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should.

Your vehicle has an air bag system. Before attempting to add anything electrical to your Pontiac, see “Servicing Your Air Bag-Equipped Pontiac” in the Index.

Be sure that this label is not removed from the vehicle.

237.. .

Service & Appearance Care

Fuses & Circuit Breakers

The wiring circuits in your vehicle are protected from short circuits by a combination of fuses and circuit breakers. The main fuse panel is located to the left of the steering wheel, under the instrument panel.

Snap off the cover to reveal the fuses. You’ll find a fuse puller clipped to the inside of the cover. Place the wide end of the fuse puller over the plastic end of the fuse. Squeeze the ends over the fuse and pull it out. Spare fuses are located in the slots labeled “Spare” in the chart on the following page.

Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the correct size and rating. When finished, replace the cover and pinch the release levers again to unlock the panel. Press it back up into place.

, . .23%

Position Ratin

R AMP^^

Circuitry

Position

2A 3A 4A 5A

6A

7A 8A 9A 1B

2B 3B 4B 5B

6B

7B 8B 9B 1c 2 c

3 c 4 c

10

10 10

15

15 20

15

10

20

20 10 20

Spare Not Used Interior Lamps Ignition (Run), Automatic A/C Control Courtesy Lights, Power Mirrors Not Used Not Used Cigarette Lighter Turn Signal, Back-up Lights, Cornering Lights, Brake-Transaxle Shift Interlock Spare Not Used Not Used Anti-Lock Brake System, Ride Control Brake and Hazards Lamps Not Used Not Used Level Control Air Bag Spare Not Used Not Used

Left Side Fuse Panel Ratin

Position

Circuitry

1A

(AMPKJ

30

10 Crank

Circuit Breaker-Power Windows, Sunroof Not Used Power Seats-Circuit Brakes Not Used Not Used

Signal-Air

Bag - VATS

5c

6C 7c 8C 9c

1D

2D 3D 4D 5D 6D 7D 8D 9D

1E 2E 3E 4E 5E 6E 7E 8E 9E

Rating (AMP.)

Circuitry

10

15

10

15

25 10

25 15

10 15

20

10

25 30

Cooling Fans, Transaxle Parking Lamps Not Used Not Used Battery, Chime, Radio, Cluster Ignition (Run/Crank), Chime, Cluster Spare Heated Mirror Not Used Base A/C Fog Lamps Not Used Radio Cigarette Lighter (Rear) Auxiliary Outlet Not Used Ignition (Off/Unlock) Not Used Not Used Not Used Not Used Wipers, Washer Rear Window Defog

239. . .

Service & Appearance Care

Right Side Fuse Panel Additional fuses are located in the relay center, on the far right side, below the instrument panel. You must remove the sound insulator on the right side of the ). passenger foot well to replace these fuses Replacing these fuses is difficult. We recommend that you see your dealer if you need one replaced.

:uses

. . .240

Position

Rating Circuitry (AMP.)

10 11 12

20 15

15

15

20 10 10

10

Door Locks Power Antenna, Lock Switch Horns Not Used Cruise Control, Mix. Engine Controls Fuel Pump Injectors Electronic Control Module, PASS-Key 110 Not Used Not Used A/C Programmer Not Used

L-

Maxifuse/Relay Center To check the fuses in this underhood fuse center, turn the two knobs 1/4 turn counterclockwise and loosen the metal wing nut on the passenger side of the cover. Then remove the cover. The inside of the cover has a chart that explains the features and controls governed by each fuse and relay.

Headlight Wiring The headlight wiring is protected by a circuit breaker in the light switch. An electrical overload will cause the lights to go on and off, or in some cases to remain off. If this happens, have your headlight system checked right away. Windshield Wipers The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed.

Power Windows and Other Power Options Zircuit breakers in the fuse panel protect :he power windows and other power lccessories. When the current load is too leavy, the circuit breaker opens and :loses, protecting the circuit until the xoblem is fixed.

241 ...

Service & Appearance Care Capacities and Specifications

Automatic Transaxle AT 4T60E (Overdrive)

When draining or replacing torque converter, more fluid may be needed.

Pan Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 quarts 11 quarts After Complete Overhaul 13 quarts

...................................... Cooling System ................................................... ............................... Refrigerant (R134A), Air Conditioning Not all air conditioning refiigerants are the same. I f the air conditioning sys- tem in your vehicle needs refrigerant, be sure the proper refrigerant is used. I f you’re not sure, ask your Pontiac dealer.. For additional information, see your “Warranty and Owner Assistunce Information” booklet.

6.00 L 10.50 L

12.00 L See refrigerant charge label under hood.

Enginecrankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

When chunging filter, up to 1 quart ( I liter) more oil may be needed.

FuelTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Steering

PumpOnly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete System Tire Pressures, Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wheel Nut Torque

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 quarts

18 gallons

1 pint 1.5 pints

3.75 L

68.00 L

0.50 L 0.75 L

See Tire-Loading Information label on driver’s door. 100 Ib. ft.

( 140 Nom)

NOTE : All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.

.. .242

Engine Specifications 3800 Tuned Port Injection and 3800 Supercharged Engines VIN Engine Code (Tuned Port) . . . . . . . . . L . . . . . . . 1 VIN Engine Code (Supercharged) Type .............................. V6 Displacement . . . . . . . . . . . . . . . . . . . . . . . 3.8 Liters Compression Ratio . . . . . . . . . . . . . . . . . . . 8 5 1 (Code L) 9.0:l (Code 1)

Firing Order . . . . . . . . . . . . . . . . . . . . . . . . 1-6-5-4-3-2 Thermostat Temperature Specification

. . . 195" F (91 O C)

Normal Maintenance Replacement Parts Air Cleaner Element . . . . . . . . . . . . . . . . . . AC Type A- 1096C Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . AC Type PF-47 PCV Valve . . . . . . . . . . . . . . . . . . . . . . . . . AC Type CV-892C Remote Lock Control Battery Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . AC Type04 1 -60 1

(2) . . . . . . . 2016

Wiper Blade

........................

Gap: 0.060 inch (1.52 mm) 22144001

243

Service & Appearance Care Replacement Bulbs OUTSIDE LIGHTS

BULB

Halogen Headlights

LowBeam ............................. HighBeam .............................

Front Lights

Park/Turn .............................. Side Marker ............................

9006 9005

2057NA 194

Taillights

Taillights .............................. 194 Stoplights .............................. 2057 RearTurn .............................. 1156 Rear Side Marker ........................ 194 Back-up Lights ............................ 1 14 1 Center High-Mounted Stop Light .............. 1156 License Plate Light .......................... 194 FogLight ................................. 880 Trunk Light ............................... 93 , Underhood Light ........................... 561

. . . .244

LAMP (Light) MONITOR MESSAGE (OPTION)

HEAD LAMP HIGH BEAM LAMP

PARK LAMPlTURN SIGNAL PARK LAMP

TAIL LAMP BRAKE LAMP TURN SIGNAL LAMP TAIL LAMP BACK UP LAMP BRAKE LAMP TAIL LAMP

Replacement Bulbs (CONI) INSIDE LIGHTS Door Lights Front Courtesy/Reading Lights Rail Courtesy/Reading Lights Glove Compartment Light Visor Vanity Light Hush Panel (Lower Floor Lighting) Ash Tray

BULB 74 563 12V 8W Festoon 194 7065 168 161

245. . .

Notes

. . 246

IMPORTANT: KEEP ENGINE OIL AT THE PROPER

LEVEL AND CHANGE AS

RECOMMENDED

T h i s part covers the maintenance required for your Pontiac . Your vehicle needs these services to retain its safety. dependability and emission control performance .

Have you purchased the

GM Protection Plan? The Plan supplements your new vehicle warranties .

See your Pontiac dealer for details .

Part 7 Maintenance Schedule

Introduction

A Word About Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Your Vehicle and the Environment ................................ How This Part is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

248 248 248

A . Scheduled Maintenance Services

Using Your Maintenance Schedules ............................... Selecting the Right Schedule .................................... Schedule1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schedule11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explanation of Scheduled Maintenance Services .....................

249 249 250 . . 252 254

B . Owner Checks & Services

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AtEachFuelFill At Least Once a Month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AtLeastOnceaYear .......................................... C . Periodic Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . Recommended Fluids & Lubricants ............................... E . Maintenance Record

256 257 257 260 261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Maintenance Schedule

Introduction

A Word About Maintenance We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries, driving to work, running errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you will find in the schedules in this part. So please read this part and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Pontiac dealer, the place many GM owners choose to have their maintenance work done. Your dealer can be relied upon to use proper parts and practices. Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance or the removal of important components can significantly affect the quality of the air we breathe. Improper fluid levels or even the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to help keep your vehicle in good condition, please maintain your vehicle properly. . . .248

How This Part is Organized The remainder of this part is divided into five sections: “Section A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. You will find a list of publications and how to get them in this manual. See “Service Publications’’ in the Index. “Section B: Owner Checks and Services” tells you what should be checked whenever you stop for fuel. It also explains what you can easily do to help keep your vehicle in good condition. “Section C: Periodic Maintenance Inspections” explains important inspections that your Pontiac dealer’s service department or another qualified service center should perform.

“Section D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Section E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this section. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

Section A: Scheduled Maintenance Services

Using Your Maintenance Schedule This section tells you the maintenance services you should have done and when you should schedule them. Your Pontiac dealer knows your vehicle best and wants you to be happy with it. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts. These schedules are for vehicles that: @ carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index.

are driven on reasonable road surfaces within legal driving limits. use the recommended unleaded fuel. See “Fuel” in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:

Schedule I Is any one of these true for your vehicle? Most trips are less than 4 miles (6 km). Most trips are less than 10 miles (16 km) when outside temperatures are below freezing. The engine is at low speed most of the time (as in door-to-door delivery, or in stop-and-go traffic). ”.

0 You operate your vehicle in dusty areas.

,.’

You tow a trailer. (With some models, you should never tow a trailer. See “Towing a Trailer” in the Index.)

If any one (or more) of these is true for your driving, follow Schedule I.

Schedule 11 Follow Schedule I1 only if none of the above conditions is true.

Maintenance Schedule Scheduled Maintenance Services Schedule I

Follow Schedule I if your car is MAINLY driven under one or more of the following conditions:

When most trips are less than 4 miles (6 kilometers). When most trips are less than 10 miles (16 kilometers) and outside temperatures remain below freezing. 0 When most trips include extended idling and/or frequent low-speed operation as in stop-and-go traffic.

When towing a trailer. (With some models, you should never tow a trailer. See “Towing a Trailer” in the Index.) When operating in dusty areas.

Schedule I should also be followed if the car is used for delivery service, police, taxi or other commercial applications.

(whichever occurs first)

Every 3,000 mi. (5000 km) or 3 months Every other oil change At 6,000 mi. ( 10 000 km) and every 15 000 mi. (25 000 km) or as necessary

Every 30.000 mi. (50 000 km) or 24 months

TO BE SERVICED (See “Explanation of Scheduled Maintenance

Services” following Schedules I and 11)

Item No.

1. Engine Oil & Filter Change”

2. Chassis Lubrication

3. Tire & Wheel Rotation &

Inspection

4. Engine Accessory Drive

Belt(s) Inspection*

5. Cooling System Service*

. . .250

MILES (000)

I .

I 48.000 miles at the same intervals.

The services shown in this schedule up to 48,000 miles (80 000 km) should be performed after

65 70 75 80

251 ...

Maintenance Schedule I Scheduled Maintenance Services Schedule I1 II

Follow Schedule I1 ONLY if none of the driving conditions specified in Schedule I apply.

TO BE SERVICED (See “Explanation of Scheduled Maintenance Services” following Schedules I and 11)

Item No.

1. Engine Oil & Filter Change*

Oil Filter Change”

2. Chassis Lubrication 3. Tire & Wheel Rotation & Inspection

4. Engine Accessory Drive Belt(s) Inspection* 5. Cooling System Service*

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first)

Every 7,500 mi. (12 500 km) or 12 months At first and then every other oil change Every 7,500 mi. (12 500 km) or 12 months At 7,500 mi. (12 500 km) and then every 15,000 mi. (25 000 km) or as necessary Every 30,000 mi. (50 000 km) or 24 months Every 30,000 mi. (50 000 km) or 24 months

MILES (000)

KILOMETERS (000)

TO BE SERVICED (See “Explanation of Scheduled Maintenance

Services” following Schedules I and 11)

Item No.

6. Transaxle Service

7. Spark Plug Replacement” 8. Spark Plug Wire Inspection*? 9. Supercharger Oil Check 10. Air Cleaner Filter Replacement* 11. Fuel Tank, Cap & Lines Inspection*$

WHEN TO PERFORM Miles (kilometers) or Months

(whichever occurs first)

12.5

See “Explanation of Scheduled Maintenance Services” following Schedules I and I1

Every 30,000 mi. (50 000 km)

Every 30,000 mi. (50 000 km) or 36 months Every 30,000 mi. (50 000 km) Every 30,000 mi. (50 000 km)

MILES (000)

KILOMETERS (000) 25

37.5

50

62.5

75

The services shown in this schedule up to 45,000 miles (75 000 km) should be performed after 45,000 miles at the same intervals.

* An Emission Control Service. f The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify thj emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record”.

253

Maintenance Schedule Explanation of Scheduled Maintenance Services Following are explanations of the services listed in Schedule I and Schedule 11. The proper fluids and lubricants to use are listed in Section D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. 1. Engine Oil and Filter Change* -- Always use SH or SG Energy Conserving I1 oils of proper viscosity. The “SH” or “SG” designation may be shown alone or in combination with others, such as “SH/CD,” or “SH, SG, CD,” “SG/CD,” etc. To determine the preferred viscosity for your vehicle’s engine (e.g., SAE 5W-30 or SAE 10W-30), see “Engine Oil” in the Index.

2. Chassis Lubrication -- Lubricate suspension and steering linkage. Lubricate the transaxle shift linkage, and parking brake cable guides, underbody contact points and linkage. 3. Tire and Wheel Rotation and Inspection -- For proper

wear and maximum tire life, rotate your tires following the instructions in this manual. See “Tires, Inspection & Rotation” in the Index. Check the tires for uneven wear or damage. If you see irregular or premature wear, check the wheel alignment. Check for damaged wheels also.

4. Engine Accessory Drive Belt(s) Inspection* -- Inspect the belt(s) for cracks, fraying, wear and proper tension. Replace as needed. (Belts can have many small cracks in individual ribs without affecting performance.)

5. Cooling System Service* -- Drain, flush and refill the

system with new or approved recycled coolant conforming to GM Specification 1825M. Keep coolant at the proper mixture as specified. See “Coolant” in the Index. This provides proper freeze and boil protection, corrosion inhibitor level and maintains proper engine operating temperature. Inspect hoses and replace if they are cracked, swollen or deteriorated. Tighten screw-type hose clamps. Clean the outside of the radiator and air conditioning condenser. Wash the pressure cap and neck. To help ensure proper operation, we recommend a pressure test of both the cooling system and the pressure cap.

6. Transaxle Service -- Change both the fluid and filter every

15,000 miles (25 000 km) if the vehicle is mainly driven under one or more of these conditions: 0 In heavy city traffic where the outside temperature

regularly reaches 90°F (32 “C) or higher.

0 In hilly or mountainous terrain. 0 When doing frequent trailer towing. (With some

models, you shouldn’t ever tow a trailer. See “Towing a Trailer” in the Index.)

0 Uses such as found i n taxi, police car or delivery

service.

If you do not use your vehicle under any of these conditions, change both the fluid and filter every 100,000 miles (166 000 km).

7. Spark Plug Replacement* -- Replace spark plugs with the

proper type. See “Replacement Parts’’ in the Index.

8. Spark Plug Wire Inspection”? -- Inspect for burns,

cracks or other damage. Check the boot fit at the coils and at the spark plugs. Replace wires as needed.

9. Supercharger Oil Check -- Check oil every 30,000 miles

(50 000 km) or 36 months. Add the proper synthetic oil. See “Recommended Fluids and Lubricants’’ and “Supercharger Oil” in the Index. (Engine must be cold before checking oil level. Oil is pressurized when hot and will blow out of bearing case).

1 O.Air Cleaner Filter Replacement* -- Replace every 30,000 miles (50 000 km) or more often under dusty conditions. Ask your dealer for the proper replacement intervals for your driving conditions.

11. Fuel Tank, Cap and Lines Inspection”? -- Inspect fuel

tank, cap and lines (including fuel rails and injection assembly) for damage or leaks. Inspect fuel cap gasket for an even filler neck imprint or any damage. Replace parts as needed. Periodic replacement of the fuel filter is not required.

* An Emission Control Service.

The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record”.

255 .

Maintenance Schedule

Section B: Owner Checks and Services

Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Section D.

At Each Fuel Fill (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)

CHECK OR SERVICE

Engine Oil Level

Engine Coolant Level

Windshield Washer Fluid Level

WHAT TO DO

Check the engine oil level and add the proper oil if necessary. See “Engine Oil” in the Index for further details. Check the engine coolant level and add the proper coolant mix if necessary. See “.Coolant” in the Index for further details. Check the windshield washer fluid level in the windshield washer tank and add the proper fluid “Windshield Washer Fluid” in the Index for further details.

if necessary. See

i t Least Once a Month

SERVICE

Tire Inflation Check tire

Cassette Deck Clean

WHAT TO DO

inflation. Make sure they are inflated to the pressures specified on the Tire-Loading Information label located on the rear edge of the driver’s door. See “Tires” in the Index for further details. cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details.

i t Least Once a Year

CHECK OR SERVICE

Key Lock Cylinders Body Lubrication

WHAT TO DO

lock cylinders with

Lubricate the key the lubricant specified in Section D. Lubricate all body lubricate all hinges and including those for the hood, rear compartment, glove box door, console door and any folding seat hardware. Section D tells you what to use.

door hinges. Also latches,

CHECK OR SERVICE Starter Switch

WHAT TO DO

1. Before you start, be sure you have

enough room around the vehicle.

2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the regular brake. the accelerator to turn off the

NOTE: Do not use pedal, and be ready engine immediately if it starts.

3. Try to start the engine in each gear. The starter should work only in “ P ’ (Park) or “N” (Neutral). If the starter works in any other position, your vehicle needs service.

WHAT TO DO

CHECK OR SERVICE

Steering Column Lock

WHAT TO DO

While parked, and with the parking brake set, try to turn the key to “LOCK” in each shift lever position.

turn to “LOCK”

The key should only when the shift lever is in “P’ (Park). The key should come out only “LOCK.”

in

1. Before you start, be sure you have enough room around the vehicle. It should be parked on a level surface. 2. Firmly apply the parking brake (see the Index if

“Parking Brake” in necessary).

NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.

3. With the engine off, turn the key to the “Run” position, but don’t start the engine. Without applying the regular brake, try to move the shift lever out of “P” (Park) with normal effort. If the shift lever moves out of “P’ (Park), your vehicle’s BTSI needs service.

CHECK OR SERVICE Brake-Transaxle Shift Interlock -- BTSI (Automatic hnsaxle)

. . .25%

CHECK OR SERVICE

Parking Brake and 4utomatic I‘ransaxle “P” :Park) Mechanism Check

WHAT TO DO

CHECK OR

Underbody Flushing

WHAT TO DO

At least every spring, use plain water to flush any corrosive materials from care to clean the underbody. Take thoroughly any areas where mud and other debris can collect.

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. 0 To check the parking brake: With the engine running and transaxle in “N” (Neutral), slowly remove foot pressure from pedal. Do this until the vehicle is held by the parking brake only.

the regular brake

0 To check the “P” (Park) mechanism’s “ P y (Park).

holding ability: Shift to Then release all brakes.

c ;

..

259.

Maintenance Schedule

Section C: Periodic Maintenance Inspections

Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once.

CHECK OR SERVICE

Restraint Systems

WHAT TO DO

retractors,

Now and then, make sure all your belts, buckles, latch plates, anchorages and reminder systems are working properly. Look for any loose parts or damage. If you see anything that might keep a restraint system from doing its job, have it repaired.

CHECK OR SERVICE

Steering, Suspension and Front-Wheel-Drive Axle Boot and Seal Inspection

Exhaust System Inspection

Throttle Linkage Inspection

WHAT TO DO

Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes “Engine Exhaust” in the Index. Inspect the throttle linkage for interference or binding, and damaged or missing parts. Replace parts as needed.

into the vehicle. See

for

~~

~~ CHECK OR SERVICE Brake System [nspection

WHAT TO DO

binding, leaks,

system. Inspect

if your driving habits or

Inspect the complete brake lines and hoses for proper hookup, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, drums, wheel including cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often conditions result in frequent braking. NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serviced. Also, if the brake system warning light stays on or comes on, something may be wrong with the brake system. See “Brake System Warning Light” i n the Index. If your anti-lock brake system warning light stays on or comes on, something may be wrong with the anti-lock brake system. See “Anti-Lock Brake System Warning Light” in the Index.

Section D: Recommended Fluids and Lubricants

NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer.

USAGE

Engine Oil

Engine Coolant

Hydraulic Brake System

FLUID/LUBRICANT

see

or SG Energy

in combination with

API service SH Conserving I1 oils of the proper viscosity. The “SH’ or “SG’ designation may be shown alone or others, such as “SH/CD,” “SH,SG,CD,” “SG/CD,” etc. To determine the preferred viscosity for your vehicle’s engine, “Engine Oil” in the Index. 50/50 mixture of water (preferably distilled) and good quality ethylene (GM Part No. glycol base antifreeze 1052753 or equivalent) conforming to GM Specifications 1825M or approved conforming to GM recycled coolant Specification 1825M. Delco Supreme l l @ Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).

261 ...

Maintenance Schedule

FLUIDILUBRICANT

lubricant

(GM Part No. Chassis 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. GM Hydraulic Power Steering Fluid (GM Part No. 1052884 or equivalent). DEXRONa- IIE or DEXRONs- I11 Automatic Transmission Fluid. Lubricate with Multi-Purpose Lubricant (GM Part No. 12345 120) or synthetic SAE 5W-30 engine oil. Supercharger Oil 12345982). Engine oil.

(GM Part No.

Engine oil.

lubricant

Chassis (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

USAGE

Windshield Washer Solvent Hood Latch Assembly a. Pivots and

Spring Anchor b. Release Pawl

Hood and Door Hinges, Fuel Door Hinge, Rear Compartment Lid Hinges Weatherstrips

FLUIDlLUBRICANT

GM Optikleenm Washer Solvent (GM Part No. 1051515) or equivalent.

a. Engine oil.

b. Chassis lubricant (GM Part

No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

Engine oil or Lubriplate Lubricant (GM Part No. 1050109).

Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).

See “Replacement Parts” in the Index for recommended replacement filters, valves and spark plugs.

USAGE Parking Brake Guides

Power Steering System Automatic Transaxle Key Lock Cylinders

Supercharger

Automatic Transaxle Shift Linkage Floor Shift Linkage Chassis Lubrication

. . .262

I Section E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the columns indicated. When completing the Maintenance

Performed column, insert the numbers from the Schedule I or Schedule I1 maintenance charts which correspond to the maintenance performed. Also, you should re,tain all maintenance receipts. Your owner infomation portfolio is a convenient place to store them.

Maintenance Record

SERVICED BY

MAINTENANCE

PERFORMED

Maintenance Schedule

Maintenance Record

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

. . .264

Part 8 Customer Assistance Information

H e r e you will find out how to contact Pontiac if you need assistance . This part also tells you how to obtain service publications and how to report any safety defects .

Customer Satisfaction Procedure ...................................... 266 Customer Assistance for the Hearing or Speech Impaired . . . . . . . . . . . . . . . . . . 267 BBB Auto Line . Alternative Dispute Resolution Program . . . . . . . . . . . . . . . . . . . 267 Reporting Safety Defects . . . . . . . 269 Roadside Assistance . . . . . . . . . . . 270 Service Publications . . . . . . . . . . . 271

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Customer Assistance Information

For prompt assistance, please have the following information available to give the Customer Assistance Representative: 0 Your name, address, home and

business telephotie numbers

0 Vehicle Identification Number (This is available from the vehicle registration or title, or the plate at the left top of the instrument panel and visible through the windshield.)

0 Dealership name and location 0 Vehicle delivery date and present

mileage

0 Nature of concern

STEP ONE -- Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager. STEP TWO -- If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Pontiac Customer Assistance Center by calling 1-800-PM CARES. In Canada, contact GM of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 (Engiish) or 1-800-263-7854(French). In Mexico, call (525) 254-3777 . In Puerto Kico or U.S. Virgin Islands, call 1-809-763- 13 15. In all other overseas locations, contact GM North American Export Sales in Canada by calling 1-905-644-41 12.

1 Customer Satisfaction

Procedure

'our satisfaction and goodwill are nportant to your dealer and Pontiac. iormally, any hncern with the sales .ansaction or the operation of your ehicle will be resolved by your dealer's )ales or Service Departments. ometimes, however, despite the best -dentions of all concerned, lisunderstandings can occur. If your oncern has not been resolved to your atisfaction, the following steps should be iken:

.266

We encourage you to call the toll free number listed previously in order to give your inquiry prompt attention. However, if you wish to write Pontiac, write to:

United States Pontiac Division Customer Assistance Center One Pontiac Plaza Pontiac, MI 48340 Canada General Motors of Canada Limited Customer Assistance Centre 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7

Refer to your Warranty and Owner Assistance Information booklet for addresses of Canadian and GM Overseas offices. When contacting Pontiac, please remember that your concern will likely be resolved in the dealership, using the dealership's facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern.

Customer Assistance for the Hearing or Speech Impaired (TDO

To assist owners who have hearing difficulties, Pontiac has installed special TDD (Telecommunication Devices for the Deaf) equipment at its Customer Assistance Center. Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) can communicate with Pontiac by dialing: 1 -800-TDD-PONT. (TDD users in Canada can dial 1-800-263-3830.)

GM Participation in BBB AUTO LINE - Alternative Dispute Resolution Program* "This program may not be available in all states, depending on state law. Canadian owners refer to your Warranty and Owner Assistance Information booklet. General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program. Both Pontiac and your Pontiac dealer are committed to making sure you are completely satisfied with your new vehicle. Our experience has shown that, if a situation arises where you feel your concern has not been adequately addressed, the Customer Satisfaction Procedure described earlier in this section is very successful.

267 . . .

Customer Assistance Information

GM Participation in BBB AUTO LINE - Alternative Dispute Resolution Program (CONT.)

There may be instances where an impartial third-party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements Pontiac voluntarily participates in BBB AUTO LINE. BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle disputes between customers and automobile manufacturers. This program is available free of charge to customers who currently own or lease a GM vehicle.

If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the BBB using the toll-free telephone number, or write them at the following address:

BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 Telephone: 1-800-955-5 100

To file a claim, you will be asked to provide your name and address, your Vehicle Identification Number (VIN), and 3 statement of the nature of your :omplaint. Eligibility is limited by vehicle ige and mileage, and other factors.

We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary between you and Pontiac. If this mediation is unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator. The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about forty days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5100 or the Pontiac Customer Assistance Center at 1 -800-PM CARES.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to:

NHTSA, U.S. Department of Transportation Washington, D.C. 20590

You can also obtain other information about motor vehicle safety from the Hotline.

1 REPORTZNG SAFETY

DEFECTS TO THE CANADIAN GOVERNMENT

If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to:

Transport Canada Box 8880 Ottawa, Ontario K1G 352.

REPORTZNG SAFETY DEFECTS TO THE UNITED STATES GOVERNMENT

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors.

269..

Customer Assistance Information

REPORTING SAFETY DEFECTS TO GENERAL MOTORS

In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-PM-CARES, or write:

Pontiac Division Customer Assistance Center One Pontiac Plaza Pontiac, MI 48340

In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario LlH 8P7

. . .270

providing minor repair information over the phone or making arrangements to tow your vehicle to the nearest Pontiac dealer. We will provide the following services for 3 years/36,000 miles, at no expense to you: 0 Vehicle out of fuel 0 Keys locked in vehicle

Tow to nearest dealer for warranty Change a flat tire

0 Jump starts We have quick, easy access to telephone numbers of the following services depending on your needs: 0 Hotels 0 Glass replacement

Rental vehicles or taxis

0 Police, fire department or hospitals In many instances, mechanical failures are covered under Pontiac’s comprehensive warranty. However, when other services are utilized, our advisors will explain any payment obligations you might incur.

Pontiac Roadside Assistance Program

Security While You Travel 1 -800-ROADSIDE 1-800-762-3743 As the proud owner of a new Pontiac vehicle, you are automatically enrolled in the Pontiac Roadside Assistance Program This value-added service is intended to provide you with peace of mind as you drive in the city or travel the open road. Pontiac’s Roadside Assistance toll-free number is staffed by a team of technically trained advisors, who are available 24 hours a day, 365 days a year. We take anxiety out of uncertain situations by

Pontiac reserves the right to limit services or reimbursement to an owner or driver when in Pontiac’s judgement the claims become obsessive in frequency or type of occurrence. For prompt and efficient assistance when calling, please provide the following information to the advisor: 0 Location of vehicle 0 Telephone number of your location 0 Vehicle model, year and color 0 Mileage of vehicle 0 Vehicle Identification Number (VIN) 0 Vehicle license plate number While we hope that you never have the occasion to use our service, it is added security while traveling for you and your family. Remember, we’re only a phone call away. Pontiac Roadside Assistance-I -800-ROADSIDE or 1-800-762-3743.

Canadian Roadside Assistance Vehicles purchased in Canada have an extensive Roadside Assistance Program accessible from anywhere in Canada or the U.S.A. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 for emergency services.

Pontiac Courtesy Transportation

For warranty repairs during the Bumper to Bumper coverage period, interim transportation may be available under the Pontiac Courtesy Transportation Program. Consult your dealer for details. In Canada, please consult your GM Dealer for information on courtesy transportation.

Servi,ce Publications Information on how to obtain Product Service Publications and Indexes as described below is applicable only in the fifty U.S. states (and the District of Columbia) and only for cars and light trucks with GVWR less than 10,000 pounds (4 536 kg).

In Canada, information pertaining to Product Service Bulletins and Indexes can be obtained by writing to:

General Motors of Canada Limited Service Publications Department 1908 Colonel Sam Dr. Oshawa, Ontario LIH 8P7

Pontiac regularly sends its dealers useful service bulletins about Pontiac products. Pontiac monitors product performance in the field. We then prepare bulletins for servicing our products better. Now, you can get these bulletins too. Bulletins cover various subjects. Some pertain to the proper use and care of your vehicle. Some describe costly repairs. Others describe inexpensive repairs which, if done on time with the latest parts, may avoid future costly repairs. Some bulletins tell a technician how to repair a new or unexpected condition. Others describe a quicker way to fix your vehicle. They can help a technician service your vehicle better. Most bulletins apply to conditions affecting a small number of cars or trucks. Your Pontiac dealer or a qualified technician may have to determine if a specific bulletin applies to your vehicle.

271 ...

Customer Assistance Information Individual PSP’s If you don’t want to buy all the PSP’s issued by Pontiac for all models in that model year, you can buy individual PSP’s, such as those which may pertain to a particular model. To do this, you will first need to see our index of PSP’s. It provides a variety of information. Here’s what you’ll find in the index and how you can get one: What You’ll Find in the Index:

How You Can Get an Index: Indexes are published periodically. Most of the PSP’s which could potentially apply to the most recent Pontiac models will be listed in the most recent publication for that model year. This means you may want to wait until the end of the model year before ordering an index, if you are interested in buying PSP‘s pertaining to a current model year car or truck. Some PSP’s pertaining to a particular model year vehicle may be published in later years, and these would be listed in the later year’s index. When you order an index for a model year that is not over yet, we’ll send you the most recently published issue. Check the ordering form for indexes for earlier model years. Cut out the order form, fill it out, and mail it in. We will then see to it that an index is mailed to you. There is no charge for indexes for the 1990- I994 model years.

Toll-Free Telephone Number [f you want an additional order form for an index, just call toll-free and we’ll be happy to send you one. Automated recording equipment will take your name and mailing address. The number to call is 1-800-551-4123. A VERY IMPORTANT REMINDER: These PSP’s are meant for technicians. They are not meant for the ”do-it-yourselfer.” Technicians have the equipment, tools, safety instructions, and know-how to do a job quickly and safely. Pontiac Service Publications You can get these by using the order form. Pontiac Division Service Manuals are intended for use by professional, qualified technicians. Attempting repairs or service without the appropriate training, tools, and equipment could cause injury to you or others and damage to your vehicle that may cause it not to operate properly.

A list of all PSP’s published by Pontiac in a model year (1990 or later). PSP’s covering all models of Pontiac vehicles are listed in the same index. Ordering information so you can buy the specific PSP‘s you may want. Price information for the PSP‘s you may want to buy.

. . .272

1994 PONTIAC SERVICE PUBLICATIONS ORDERING INFORMATION

The following publications covering the operation in this book and mailinn it with vour check, monev order or credit card information to Helm. Incormrated (address listed below).

and servicing of your vehicle can be purchased by filling out the Service Publications Order Form

CURRENT PUBLICATIONS FOR 1994 PONTIAC BONNEVILLE

SERVICE MANUALS

PRODUCT SERVICE PUBLICATIONS

Product Service Publications (PSP’s), are bulletins, letters and articles Service Manuals have the diagnosis, repair and overhaul information published for trained dealer service personnel. See Service Publica- on engines, transmission, axle, suspension, brakes, electrical, steer- tions listed previously in this section. A cumulative index is published quarterly during the current model year. The indexes list all PSP’s published by Pontiac in the model year. Model

ing, body, etc.

PSP Index

Year Form Number 1994 PSPI-94-P . . . 1993 PSPI-93-P . . . 1992 PSPI-92-P . . . 1991 PSPI-91-P

. . . . . . . . . . . . . . . . . . . . . . . . .

, .

, .

. ’

Number

Form

Description

PSP Bound Bulletin Book (Complete Year Bulletins)

Year 1992 All PSP’S . . . . . . . . . . . . . . . . . . . . 1991 All PSP’S . . . . . . . . . . . . . . . . . . . . For subscription information call Helm, Incorporated.

S-92-PSP-4

15.00 S-91-PSP-4

Price 15-00

Convertible.

Form Number S-941 O-H

Price 1994 Pontiac Bonneville $90.00 NOTE: Please specify special body or engine types on order form. Price Write information in the Form Number column. For example: Turbo, Free Free Free Free Owner publications are written directly for Owners and intended to pro- vide basic operational information about the vehicle. The Owner’s Manual includes the Maintenance Schedule for all models.

OWNER’S INFORMATION

1994 Pontiac Bonneville Owner’s Manual

Bonneville

In Portfolio: Includes ~rtfolio, Owner’s Manual and Warranty Booklet. 1994 Pontiac Without Portfolio: Includes Owner’s Manual. 1994 Pontiac Bonneville Without Portfolio

. . . 10260958 $10.00

Ln-Portfolio

. . . . . . . .

10260950

$15.00

CURRENT & PAST MODEL ORDER FORMS

Service Publications are available for current and past model Pontiac vehicles. To request an order form, please specify year and model name of vehicle.

Address all inquiries to: HELM, INCORPORATED

PO. Box 07130 Detroit, MI 48207

For information and inquiries call: 1-800-782-4356

273 . .

PONTIAC SERVICE PUBLICATIONS ORDER FORM

NOTE: Please complete form below (Print or Type) and MAIL TO:

c-- ----- -

Post Office Box 071 30, Detroit, Michigan 48207

ORDER TOLL FREE

1 -800-782-4356

(Monday-Friday 8:OO A.M.-6:00 P.M. EST)

DESCRIPTION

PUBLICATION FORM NUMBER S-9410-H 10260950 10260958

ITEM

In-Portfolio

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. For purchases outside U.S.A. please write to the above address for quotation.

I -

VEHICLE MODEL NAME

PRICE EACH* Pontiac Bonneville Service Manual $90.00 Pontiac Bonneville Owner’s Manual $1 5.00 Pontiac Bonneville Owner’s Manual Without-Portfolio $1 0.00

I YEAR 1994 1994 1994

QTY.

TOTAL PRICE

0 Order payable

Check or Money to Helm, Inc. (USA funds only - do not send Handling Charge :ash.)

Mastercard

VISA 0 Card

Discover

Number: Expiration Date mo/yr:

(CUSTOMER SIGNATURE)

TOTAL MATERIAL Michi an Purchasers

a8d 4% sales tax

$4.00

Canadian Postage (See Note Below) GRAND TOTAL

Check here jf your billing address IS dlfferent from your shipping address

shown.

NAME)

(CUSTOMER

(STREET ADDRESS40 P.O. BOX

NUMBERS) (APT.

NO.)

(STATE)

(CITY)

DAYTIME TELEPHONE NO. CODE

AREA (

(ZIP CODE)

Prices are subject to change without notice and without incurring obligation.

Orders cannot be returned without prior authorization. A restocking fee may apply.