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(antifreeze) and distilled water. Use higher concentra- tions (not to exceed 70%) if temperatures below -34°F (-37°C) are anticipated. • Use only high purity water such as distilled or deion- ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system.


Please note that it is the owner’s responsibility to main- tain the proper level of protection against freezing ac- cording to the temperatures occurring in the area where the vehicle is operated.


MAINTAINING YOUR VEHICLE 427


NOTE: Mixing engine coolant (antifreeze) types will decrease the life of the engine coolant (antifreeze) and will require more frequent engine coolant (antifreeze) changes. Cooling System Pressure Cap The cap must be fully tightened to prevent loss of engine coolant (antifreeze), and to ensure that engine coolant (antifreeze) will return to the radiator from the coolant recovery tank. The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces.


428 MAINTAINING YOUR VEHICLE


WARNING!


• The warning words DO NOT OPEN HOT on the cooling system pressure cap are a safety precau- tion. Never add engine coolant (antifreeze) when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap while the system is hot or under pressure. • Do not use a pressure cap other than the one specified for your vehicle. Personal injury or en- gine damage may result.


Disposal of Used Engine Coolant Used ethylene glycol-based engine coolant (antifreeze) is a regulated substance requiring proper disposal. Check with your local authorities to determine the disposal


rules for your community. To prevent ingestion by ani- mals and children, do not store ethylene glycol-based engine coolant (antifreeze) in open containers or allow it to remain in puddles on the ground. If ingested by a child, contact a physician immediately. Clean up any ground spills immediately. Coolant Level The coolant bottle provides a quick visual method for determining that the engine coolant (antifreeze) level is adequate. With the engine idling, and warm to normal operating temperature, the level of the engine coolant (antifreeze) in the bottle should be between the ranges indicated on the bottle. The radiator normally remains completely full, so there is no need to remove the radiator cap, unless checking for engine coolant (antifreeze) freeze point or replacing en- gine coolant (antifreeze). Advise your service attendant


of this. As long as the engine operating temperature is satisfactory, the coolant bottle need only be checked once a month. When additional engine coolant (antifreeze) is needed to maintain the proper level, it should be added to the coolant bottle. Do not overfill. Points To Remember NOTE: When the vehicle is stopped after a few miles (kilometers) of operation, you may observe vapor coming from the front of the engine compartment. This is nor- mally a result of moisture from rain, snow, or high humidity accumulating on the radiator and being vapor- ized when the thermostat opens, allowing hot engine coolant (antifreeze) to enter the radiator. If an examination of your engine compartment shows no evidence of radiator or hose leaks, the vehicle may be safely driven. The vapor will soon dissipate.


MAINTAINING YOUR VEHICLE 429


• Do not overfill the coolant recovery bottle. • Check engine coolant (antifreeze) freeze point in the radiator and in the coolant recovery bottle. If engine coolant (antifreeze) needs to be added, contents of coolant recovery bottle must also be protected against freezing. • If frequent engine coolant (antifreeze) additions are required, or if the level in the coolant recovery bottle does not drop when the engine cools, the cooling system should be pressure tested for leaks. • Maintain engine coolant (antifreeze) concentration at 50% HOAT engine coolant (antifreeze) (minimum) and distilled water for proper corrosion protection of your engine, which contains aluminum components. • Make sure that the radiator and coolant recovery


bottle hoses are not kinked or obstructed.


430 MAINTAINING YOUR VEHICLE


• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the condenser clean. • Do not change the thermostat for Summer or Winter operation. If replacement is ever necessary, install ONLY the correct type thermostat. Other designs may result in unsatisfactory cooling performance, poor gas mileage, and increased emissions.


Brake System In order to assure brake system performance, all brake system components should be periodically inspected. Refer to the “Maintenance Schedule” in Section 8 for the proper maintenance interval.


WARNING!


Riding the brakes can lead to brake failure and possibly an accident. Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures, excessive lining wear, and possible brake damage. You wouldn’t have your full braking capacity in an emergency.


Fluid Level Check — Brake Master Cylinder The fluid level of the master cylinder should be checked when performing under the hood service, or immedi- ately if the brake system warning lamp indicates system failure. The brake master cylinder has a translucent plastic reservoir. On the outboard side of the reservoir, there is a “MAX” dot and a “MIN” dot. The fluid level must be kept within these two dots. Do not add fluid above the MAX mark, because leakage may occur at the cap.


With disc brakes, the fluid level can be expected to fall as the brake linings wear. However, an unexpected drop in fluid level may be caused by a leak and a system check should be conducted. Refer to “Fluids, Lubricants, and Genuine Parts” in this section for the correct fluid type.


WARNING!


• Use of a brake fluid that may have a lower initial boiling point, or is unidentified as to specification, may result in sudden brake failure during hard prolonged braking. You could have an accident. • Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts and the brake fluid catching fire.


MAINTAINING YOUR VEHICLE 431


Use only brake fluid that has been in a tightly-closed container to avoid contamination from foreign matter or moisture.


CAUTION!


Do not allow a petroleum-base fluid to contaminate the brake fluid. Seal damage may result.


Front/Rear Axle Fluid


Front Axle Fluid Level Check Lubricant should be to the bottom of the oil fill hole. Rear Axle Fluid Level Check Lubricant should be 1/2 inch (1 cm) below the oil fill hole. Adding Fluid Add lubricant only at the fill hole and only to the level specified above.


432 MAINTAINING YOUR VEHICLE


Selection of Lubricant Use only the manufacturer’s recommended fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in this section for correct fluid type. Transfer Case


Fluid Level Check Inspect the transfer case for fluid leaks. If a fluid leak is found, the transfer case fluid level can be checked by removing the filler plug located on the back side of the transfer case. The fluid level should be at the bottom edge of the filler plug hole when the vehicle is in a level position. Adding Fluid Add fluid at the filler hole, until it runs out of the hole, when the vehicle is in a level position.


Drain First remove fill plug, then remove drain plug. Recom- mended tightening torque for drain and fill plugs is 15 to 25 ft lbs (20 to 34 N·m).


CAUTION!


When installing plugs, do not overtighten. You could damage them and cause them to leak.


Selection of Lubricant Use only the manufacturer’s recommended fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in this section for correct fluid type.


Automatic Transmission


Selection of Lubricant It is important that the proper lubricant is used in the transmission to assure optimum transmission perfor- mance. Use only the manufacturer’s recommended trans- mission fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in this section for correct fluid type. It is important that the transmission fluid be maintained at the pre- scribed level using the recommended fluid.


MAINTAINING YOUR VEHICLE 433


CAUTION!


Using a transmission fluid other than the manufac- turer’s recommended fluid may cause deterioration in transmission shift quality and/or torque converter shudder. Using a transmission fluid other than the manufacturer’s recommended fluid will result in more frequent fluid and filter changes. Refer to “Fluids, Lubricants, and Genuine Parts” in this sec- tion for correct fluid type.


Special Additives Automatic Transmission Fluid (ATF) is an engineered product and its performance may be impaired by supple- mental additives. Therefore, do not add any fluid addi- tives to the transmission. The only exception to this policy is the use of special dyes to aid in detecting fluid leaks. In addition, avoid using transmission sealers as they may adversely affect seals.


434 MAINTAINING YOUR VEHICLE


Fluid Level Check (3.7L and 3.0L Diesel Engine) Regular fluid level checks are not required. For this reason, the dipstick is omitted. If you notice fluid loss or shift lever malfunction, have your authorized dealer check the transmission fluid level.


CAUTION!


• Using a transmission fluid other than the manu- facturer’s recommended fluid may cause deterio- ration in transmission shift quality and/or torque converter shudder. Using a transmission fluid other than that recommended by the manufacturer will result in more frequent fluid and filter changes. Refer to “Fluids, Lubricants, and Genu- ine Parts” in this section for the correct fluid type. (Continued)


CAUTION! (Continued)


• The fluid level is preset at the factory and it does not require adjustment under normal operating conditions. If a transmission fluid leak occurs, visit your authorized dealer immediately. Severe damage to the transmission may occur. Your au- thorized dealer has the proper tools to adjust the fluid level accurately.


Fluid Level Check (4.7L and 5.7L Engine) Check the fluid level while the transmission is at normal operating temperature. This occurs after at least 15 miles (25 km) of driving. At normal operating temperature the fluid cannot be held comfortably between the fingertips. To check the fluid level properly, the following procedure must be used: 1. Operate the engine at idle speed and normal operating temperature.


2. The vehicle must be on level ground. 3. Fully apply the parking brake, and press the brake pedal. 4. Place the shift lever momentarily in each gear position ending with the lever in PARK. 5. Remove the dipstick, wipe it clean and reinsert it until seated. 6. Remove the dipstick again, and note the fluid level on both sides. The fluid level should be between the “HOT” (upper) reference holes on the dipstick at normal operat- ing temperature. The fluid level is only valid if there is a solid coating of oil on both sides of the dipstick. If the fluid is low, add as required into the dipstick tube. Do not overfill. After adding any quantity of oil through the oil fill tube, wait a minimum of two minutes for the oil to fully drain into the transmission before rechecking the fluid level.


MAINTAINING YOUR VEHICLE 435


If it is necessary to check the transmission below NOTE: the operating temperature, the fluid level should be between the two “COLD” (lower) holes on the dipstick with the fluid at approximately 70°F (21°C) (room tem- perature). If the fluid level is correctly established at room temperature, it should be between the “HOT” (upper) reference holes when the transmission reaches 180°F (82°C). Remember it is best to check the level at the normal operating temperature.


CAUTION!


Be aware that if the fluid temperature is below 50°F (10°C) it may not register on the dipstick. Do not add fluid until the temperature is elevated enough to produce an accurate reading.


7. Check for leaks. Release parking brake.


436 MAINTAINING YOUR VEHICLE


To prevent dirt and water from entering the transmission after checking or replenishing fluid, make certain that the dipstick cap is properly reseated. It is normal for the dipstick cap to spring back slightly from its fully seated position, as long as its seal remains engaged in the dipstick tube. Maintenance After Off-Road Driving After extended operation in mud, sand or water, or similar dirty conditions, have your brake discs, brake linings, and axle joints inspected and cleaned as soon as possible. This will prevent any abrasive material from causing excessive wear or unpredictable braking action. After driving off-road, completely inspect the underbody of your vehicle. Check the tires, body structure, steering, suspension and exhaust system for damage. Check threaded fasteners for looseness, particularly on the chassis, drivetrain components, steering and suspension. Retighten, if required, to torque values specified in the


Service Manual. Also check for accumulations of vegeta- tion or brush that could become a fire hazard, or conceal damage to fuel lines, brake hoses, axle pinion seals, and propeller shafts.


CAUTION!


Under frequent heavy-duty driving conditions, change all lubricants, and lubricate body compo- nents, all driveline joints and steering linkage more often than in normal service, to prevent excessive wear.


Appearance Care And Protection From Corrosion


Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo- graphic locations and usage. Chemicals that make roads


passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle. What Causes Corrosion? Corrosion is the result of deterioration or removal of paint and protective coatings from your vehicle. The most common causes are: • Road salt, dirt and moisture accumulation. • Stone and gravel impact. • Insects, tree sap and tar. • Salt in the air near seacoast localities. • Atmospheric fallout/industrial pollutants.


MAINTAINING YOUR VEHICLE 437


Washing • Wash your vehicle regularly. Always wash your ve- hicle in the shade using MOPAR威 Car Wash or a mild car wash soap, and rinse the panels completely with clear water. • If insects, tar, or other similar deposits have accumu- lated on your vehicle, use MOPAR威 Super Kleen Bug and Tar Remover to remove. • Use MOPAR威 Cleaner Wax to remove road film, stains, and to protect your paint finish. Take care never to scratch the paint. • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish.


438 MAINTAINING YOUR VEHICLE


CAUTION!


• Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces. • Use of power washers exceeding 1,200 psi (8 274 kPa) can result in damage or removal of paint and decals.


Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month. • It is important that the drain holes in the lower edges of the doors, rocker panels and tailgate must be kept clear and open.


• If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such repairs is considered the responsibility of the owner. • If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating, have your vehicle repaired as soon as pos- sible. The cost of such repairs is considered the respon- sibility of the owner. • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., assure that such materials are well packaged and sealed. • If a lot of driving is done on gravel roads, consider • Use MOPAR威 Touch Up Paint on scratches or chips as soon as possible. Your authorized dealer has touch up paint to match the color of your vehicle.


mud or stone shields behind each wheel.


Wheel and Wheel Trim Care All wheels and wheel trim, especially aluminum and chrome-plated wheels should be cleaned regularly with a mild soap and water to prevent corrosion. To remove heavy soil, use MOPAR威 Wheel Cleaner or select a nonabrasive, non-acidic cleaner. Do not use scouring pads, steel wool, a bristle brush or metal polishes. Only MOPAR威 cleaners are recommended. Do not use oven cleaner. Avoid automatic car washes that use acidic solutions or harsh brushes that may damage the wheels’ protective finish. Interior Care Use MOPAR威 Total Clean to clean fabric upholstery and carpeting. Interior Trim should be cleaned starting with a damp cloth, a damp cloth with MOPAR威 Total Clean, then


MAINTAINING YOUR VEHICLE 439


MOPAR威 Spot & Stain Remover, if absolutely necessary. Do not use harsh cleaners or Armorall. Use MOPAR威 Total Clean to clean vinyl upholstery. Leather Seat Care And Cleaning MOPAR威 Total Clean is specifically recommended for leather upholstery. Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and damage the leather upholstery and should be removed promptly with a damp cloth. Stubborn soils can be removed easily with a soft cloth and MOPAR威 Total Clean. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids, solvents, deter- gents, or ammonia-based cleaners to clean your leather upholstery. Application of a leather conditioner is not required to maintain the original condition.


440 MAINTAINING YOUR VEHICLE


WARNING!


Do not use volatile solvents for cleaning purposes. Many are potentially flammable, and if used in closed areas, they may cause respiratory harm.


Cleaning Headlights Your vehicle has plastic headlights that are lighter and less susceptible to stone breakage than glass headlights. Plastic is not as scratch-resistant as glass and therefore different lens cleaning procedures must be followed. To minimize the possibility of scratching the lenses and reducing light output, avoid wiping with a dry cloth. To remove road dirt, wash with a mild soap solution fol- lowed by rinsing. Do not use abrasive cleaning components, solvents, steel wool or other aggressive material to clean the lenses.


Glass Surfaces All glass surfaces should be cleaned on a regular basis with MOPAR威 Glass Cleaner or any commercial household-type glass cleaner. Never use an abrasive type cleaner. Use caution when cleaning inside rear windows equipped with electric defrosters. Do not use scrapers or other sharp instruments which may scratch the elements. When cleaning the rearview mirror, spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror. Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic. When cleaning the lenses, care must be taken to avoid scratching the plastic. 1. Clean with a wet soft rag. A mild soap solution may be used, but do not use high alcohol content or abrasive cleaners. If soap is used, wipe clean with a clean damp rag.


2. Dry with a soft tissue. Seat Belt Maintenance Do not bleach, dye or clean the belts with chemical solvents or abrasive cleaners. This will weaken the fabric. Sun damage will also weaken the fabric. If the belts need cleaning, use MOPAR威 Total Clean, a mild soap solution, or lukewarm water. Do not remove the belts from the vehicle to wash them. Replace the belts if they appear frayed or worn or if the buckles do not work properly. Dry with a soft tissue.


FUSES


MAINTAINING YOUR VEHICLE 441


Fuse Panel


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Interior Fuses The fuse panel is on the lower instrument panel just to the left of the steering column.


30 Amp Green 15 Amp Blue


Audio Amp (B+)


Sunroof (B+)


442 MAINTAINING YOUR VEHICLE


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


10 Amp Red 20 Amp Yellow 10 Amp Red Spare (B+) 20 Amp Yellow Spare (B+) 20 Amp Yellow


Htd Mirror (EBL)


10


10 Amp Red


Rr Pwr Out (B+)


Rr HVAC (R/O) (Commander Only)


Door Locks (B+)


Pwr Outlet (B+)


11
12


13


Spare (B+) 10 Amp Red


10 Amp Red


Final Drive Control Module (FDCM), Heater Ventilation/ Air Conditioning (HVAC), Rear Heated Seat Switch, O/H, Heater Ventilation/ Air Conditioning (HVAC) Relay, Rear Park Assist


Door Mods, O/H Lamps, IP Courtesy Lamps, Glove Box Lamp (B+) Autowipe (R/A)


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


MAINTAINING YOUR VEHICLE 443


14


15


16


17


19


20


21


22


24


25


20 Amp Yellow 10 Amp Red 10 Amp Red


15 Amp Blue Spare (R/S) 10 Amp Red


Cigar Ltr (R/A)


Tire Pressure Tran- sponders (R/O) Upper & Lower Switch Bank, Diag. Connector, Cluster (B+) Flipper Glass (B+)


Steering Column Con- trol Module (SCCM), Cluster (R/S), BUX Trailer Tow


Spare (Acc De- lay) 15 Amp Blue 10 Amp Red


10 Amp Red


Rear Wiper (B+)


Power Distribution Center (PDC) Relays, Powertrain Control Module, A580 (R/S) Shifter Assy (BTSI), Trans. Case Switch, ESP/ABS, Trailer Sway Damp Relay


444 MAINTAINING YOUR VEHICLE


Underhood Fuses (Power Distribution Center)


Power Distribution Center


Cav- ity


Cartridge


Fuse 50 Amp Red


Mini-Fuse


Description


PTC Heater 1 (Diesel Only)


Cav- ity


Cartridge


Fuse 40 Amp Green 50 Amp Red 30 Amp Pink 50 Amp Red 30 Amp Pink 40 Amp Green 40 Amp Green 20 Amp Blue


Mini-Fuse


Description


HID Headlamps


PTC Heater 2 (Diesel Only) Power Outlets


PTC Heater 3 (Diesel Only) Cig Lighter, Trail Tow Batt Power Liftgate (Com- mander Only) Starter, JB Power


Front Power Windows


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Cav- ity


10
11


12


13


14


15
16


17


— 40 Amp Green 30 Amp Pink 40 Amp Green


30 Amp Pink — 50 Amp Red 30 Amp Pink


Spare HVAC Blower


Rear Wiper, Ign R/O


Rear Window De- froster (EBL)/Heated Mirror Rear HVAC (If Equipped) Spare ASD


ABS Pump


18


19


20


21


22


23


24


25


Cartridge


Fuse 40 Amp Green 40 Amp Green 30 Amp Pink


MAINTAINING YOUR VEHICLE 445


Mini-Fuse


Description


Accessory Delay, Seats


JB Power


Wiper Motor


Fuel Pump


TCM, A/C Clutch


Power Inverter


Rear Heated Seats


Final Drive Control Module (FDCM)


20 Amp Yellow 20 Amp Yellow 25 Amp Natural 20 Amp Yellow 20 Amp Yellow


446 MAINTAINING YOUR VEHICLE


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


26


27


28


29


30
31
32


33


15 Amp Blue 20 Amp Yellow


30 Amp Green 20 Amp Yellow — — 15 Amp Blue 20 Amp Yellow


Brake Lamps


HD Washer (If Equipped) (Export Only) ABS Valves


PCM Batt (Gasoline Only) Spare Spare Powertrain Control Module (Diesel Only) Final Drive Control Module (FDCM) E-Diff


34
35


36
37


38


39


40


41


42


— 20 Amp Yellow — 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 25 Amp Natural


20 Amp Yellow —


Spare Trail-Tow Mod (Ex- port Only) Spare Ignition Switch


HID Left


HID Right


Next Generation Con- troller (NGC), Injec- tors Subwoofer (SRT Only)


Spare


Mini-Fuse


Description


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


MAINTAINING YOUR VEHICLE 447


Cav- ity


Cartridge


Fuse


43


Coils, Actuators


25 Amp Natural —


44
Underhood Fuses (Integrated Power Module)


Spare


10


12


13


14


15


16


10 Amp Red 10 Amp Red 10 Amp Red 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow


Lt Park Lamps


Trailer-Tow Park Lamps Rt Park Lamps


Front Control Module (FCM) Batt #4
Front Control Module (FCM) Batt #2
Adjustable Pedal


Ft Fog Lamps


Horn


Integrated Power Module


448 MAINTAINING YOUR VEHICLE


Cav- ity


Cartridge


Fuse


Mini-Fuse


Description


Cav- ity


Cartridge


Fuse


17


18


19


20


21


22


23


27


20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow


Rear Fog Lamps (Ex- port Only) Front Control Module (FCM) Batt #1
Lt Trailer-Tow Stop/ Turn Front Control Module (FCM) Batt #3
Rt Trailer-Tow Stop/ Turn Final Drive Control Module (FDCM) MOD Radiator Fan


15 Amp Blue


Ignition Off Draw (IOD) #1


30 Amp Pink


50 Amp Red


28


29


30


Mini-Fuse


Description


20 Amp Yellow 10 Amp Red 10 Amp Red


Ignition Off Draw (IOD) #2
Occupant Restraint Controller (ORC) R/S Occupant Restraint Controller (ORC) R/O


VEHICLE STORAGE If you are leaving your vehicle dormant for more than 21 days you may want to take steps to protect your battery. You may: • Remove fuse #27 in the Intelligent Power Module • Or, disconnect the negative cable from the battery. • Anytime you store your vehicle, or keep it out of service (i.e. vacation) for two weeks or more, run the


labeled Ignition-Off Draw (IOD#1).


air conditioning system at idle for about five minutes in the fresh air and high blower setting. This will ensure adequate system lubrication to minimize the possibility of compressor damage when the system is started again.


REPLACEMENT BULBS


Interior Lights Bulb Type Glove Box Light . . . . . . . . . . . . . . . . . . . . . . . . . 194
Grab Handle Light . . . . . . . . . . . . . . . . L002825W5W Overhead Console Reading Lights . . . . . . . . . . VT4976
Rear Cargo Light . . . . . . . . . . . . . . . . . . . . . . . 214–2
Visor Vanity Light . . . . . . . . . . . . . . . . . . . . . V26377
Underpanel Courtesy Lights. . . . . . . . . . . . . . . . . 906
Instrument Cluster (General Illumination) . . . . . . . 103
Telltale/Hazard Light . . . . . . . . . . . . . . . . . . . . . . 74


MAINTAINING YOUR VEHICLE 449


Exterior Lights Bulb Type Backup Lights . . . . . . . . . . . . . . . . . . . . . . . . . 3157K Front Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . 9145
Front Park/Turn Light . . . . . . . . . . . . . . . . . . . 3157A Front Side Marker . . . . . . . . . . . . . . . . . . . . . . W5W Headlights (Low Beam) . . . . . . . . . . . . . . . . . . . 9006
Headlights (High Beam) . . . . . . . . . . . . . . . . . . . 9005
Rear Turn/Stop/Tail Lights . . . . . . . . . . . . . . . 3157K NOTE: Numbers refer to commercial bulb types that can be purchased from your authorized dealer. If a bulb needs to be replaced, visit your authorized dealer or refer to the applicable Service Manual.


NOTE: On vehicles equipped with High Intensity Dis- charge Headlights (HID), when the headlights are turned on, there is a blue hue to the lights. This diminishes and becomes more white after approximately 10 seconds, as the system charges.


450 MAINTAINING YOUR VEHICLE


BULB REPLACEMENT


High Intensity Discharge Headlights (HID) — If Equipped The headlights are a type of high voltage discharge tube. High voltage can remain in the circuit even with the headlight switch off and the key removed. Because of this, you should not attempt to service a headlight bulb yourself. If a headlight bulb fails, take your vehicle to an authorized dealer for service.


WARNING!


A transient high tension occurs at the bulb sockets of High Intensity Discharge (HID) headlights when the headlight switch is turned ON. It may cause serious electrical shock or electrocution if not serviced prop- erly. See your authorized dealer for service.


Headlight


1. Open the hood. 2. Turn the low or high beam bulb one–quarter turn counterclockwise to remove from housing.


MAINTAINING YOUR VEHICLE 451


1 — High Beam Bulb 2 — Low Beam Bulb


3 — Turn Signal Bulb


3. Disconnect the electrical connector and replace the bulb.


452 MAINTAINING YOUR VEHICLE


CAUTION!


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


Front Turn Signal


1. Open the hood. 2. Turn the turn signal bulb one–quarter turn counter- clockwise to remove from housing.


1 — High Beam Bulb 2 — Low Beam Bulb


3 — Turn Signal Bulb


3. Disconnect the electrical connector and replace the bulb.


CAUTION!


CAUTION!


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


MAINTAINING YOUR VEHICLE 453


Front Fog Light


1. Reach behind the front fascia from under the vehicle. 2. Turn the front fog light bulb one–quarter turn coun- terclockwise to remove from housing. 3. Disconnect the electrical connector and replace bulb.


454 MAINTAINING YOUR VEHICLE


Rear Tail, Stop, Turn Signal, And Backup Lights


1. Raise the liftgate. 2. Remove the two Torx fasteners.


3. Squeeze the socket assembly tabs to remove it from the housing.


1 — Tail/Stop Light Bulb 2 — Tail/Turn Signal Bulb


3 — Back-Up Light Bulb


4. Pull the bulb to remove it from the socket. 5. Replace the bulb, reinstall the socket, and reattach the light assembly.


Center High-Mounted Stop Light (CHMSL)


1. Remove the two screws securing the CHMSL.


MAINTAINING YOUR VEHICLE 455


2. Twist the bulb socket to remove from the CHMSL housing. 3. Pull the bulb out of the socket. 4. Replace the bulb, reinstall the socket and reattach the CHMSL.


456 MAINTAINING YOUR VEHICLE


FLUIDS AND CAPACITIES


Fuel (Approximate) 3.7/4.7/5.7L Gasoline Engines 3.0L Diesel Engine Engine Oil with Filter 3.7 Liter Engine (SAE 5W-20, API Certified) 4.7 Liter Engine (SAE 5W-20, API Certified) 5.7 Liter Engine (SAE 5W-20, API Certified) 3.0 Liter Diesel Engine (SAE 5W-30 Synthetic, API Certified Low Ash) Cooling System * 3.7 Liter and 4.7L Engine (MOPAR威 Engine Coolant/Antifreeze 5 Year/100,000 Mile Formula) — Without Rear Heat 3.7 Liter and 4.7L Engine (MOPAR威 Engine Coolant/Antifreeze 5 Year/100,000 Mile Formula) — With Rear Heat 5.7 Liter Engine (MOPAR威 Engine Coolant/Antifreeze 5
Year/100,000 Mile Formula) — Without Rear Heat


U.S.


21 Gallons 22 Gallons


5 Quarts 6 Quarts 7 Quarts 10 Quarts


12.7 Quarts


14 Quarts


15.2 Quarts


Metric


79 Liters 83 Liters


4.7 Liters 5.7 Liters 6.6 Liters 9.5 Liters


11.8 Liters


13.2 Liters


14.4 Liters


5.7 Liter Engine (MOPAR威 Engine Coolant/Antifreeze 5
Year/100,000 Mile Formula) — With Rear Heat 3.0 Liter Diesel Engine (MOPAR威 Antifreeze/Engine Coolant 5
Year/100,000 Mile Formula) — Without Rear Heat 3.0 Liter Diesel Engine (MOPAR威 Antifreeze/Engine Coolant 5
Year/100,000 Mile Formula) — With Rear Heat * Includes heater and coolant recovery bottle filled to MAX level.


16.7 Quarts


13.9 Quarts


15.3 Quarts


15.8 Liters


13.2 Liters


14.5 Liters


MAINTAINING YOUR VEHICLE 457


458 MAINTAINING YOUR VEHICLE


FLUIDS, LUBRICANTS, AND GENUINE PARTS


Engine Component Engine Coolant


Fluid, Lubricant, or Genuine Part MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive Technology)


Engine Oil (3.7L/4.7L/5.7L Engines) Use API Certified SAE 5W-20 Engine Oil, meeting the requirements of


Engine Oil (3.0L Diesel Engine)


Oil Filter (3.7L Engine) Oil Filter (4.7L and 5.7L Engine) Oil Filter (3.0L Diesel Engine) Spark Plugs (3.7L Engine) Spark Plugs (4.7L Engine)


Spark Plugs (5.7L Engine)


Chrysler Material Standard MS-6395. Refer to your engine oil filler cap for correct SAE grade. Use API Certified SAE 5W-30 Synthetic Low Ash Engine Oil, meeting the requirements of Chrysler Material Standard MS-11106, Mercedes Benz MB 229.31 or 229.51, and ACEA C3 qualified engine oils. MOPAR威 Engine Oil Filter (P/N 05184231AA) or equivalent MOPAR威 Engine Oil Filter (P/N 04884899AB) or equivalent MOPAR威 Engine Oil Filter (P/N 05175571AA) or equivalent ZFR6F-11G (Gap 0.043 in [1.09 mm]) Upper Bank — FR8TE2 (Gap 0.040 in [1.02 mm]) Lower Bank — FR8T1332
(Gap 0.050 in [1.27 mm]) LZFR5C–11 (Gap 0.043 in [1.09 mm])


MAINTAINING YOUR VEHICLE 459


Component Fuel Selection (3.7L and 4.7L Engine) 87 Octane Fuel Selection (5.7L Engine) Fuel Selection (3.0L Diesel Engine)


Fluid, Lubricant, or Genuine Part


87 Octane Acceptable - 89 Octane Recommended Use good quality diesel fuel from a reputable supplier in your vehicle. The manufacturer requires that you must fuel this vehicle with Ultra Low Sul- fur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system. For most year-round service, No. 2 diesel fuel meeting ASTM specification D-975 Grade S15 will provide good performance. If the vehicle is exposed to extreme cold (below 20F or -7C), or is required to operate at colder-than-normal conditions for pro- longed periods, use climatized No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50% No. 1 diesel fuel. This will provide better protection from fuel gelling or wax-plugging of the fuel filters. This vehicle is fully compat- ible with biodiesel blends up to 5% biodiesel meeting ASTM specification D-975.


460 MAINTAINING YOUR VEHICLE


Chassis Component Automatic Transmission Transfer Case (NV140 Single Speed Only) Transfer Case (NV245 Two Speed Only) Axle Differential (Front-Rear)


Brake Master Cylinder


Power Steering Reservoir


Fluid, Lubricant, or Genuine Part MOPAR威 ATF+4 Automatic Transmission Fluid MOPAR威 ATF+4 Automatic Transmission Fluid


MOPAR威 NV 247/245 Transfer Case Lubricant


MOPAR威 Synthetic Gear & Axle Lubricant SAE 75W-140 (API-GL5) or equivalent with friction modifier additive. MOPAR威 DOT 3 Brake Fluid, SAE J1703 should be used. If DOT 3, SAE J1703 brake fluid is not available, then DOT 4 is acceptable. Use only rec- ommended brake fluids. This system requires the use of MOPAR威 Hydraulic System Power Steer- ing Fluid (P/N 05142893AA) or equivalent, which meets Chrysler Material Standard MS-10838.


MAINTENANCE SCHEDULES


CONTENTS


䡵 Emissions Control System Maintenance . . . . . . 462
䡵 Maintenance Schedules . . . . . . . . . . . . . . . . . 462


▫ Maintenance Schedule — Gasoline Engine . . 462
▫ Maintenance Schedule — Diesel Engine . . . . 476


M


462 MAINTENANCE SCHEDULES


EMISSIONS CONTROL SYSTEM MAINTENANCE The Scheduled Maintenance services listed in bold type must be done at the times or mileages specified to ensure the continued proper functioning of the emissions control system. These and all other maintenance services in- cluded in this manual, should be done to provide best vehicle performance and reliability. More frequent main- tenance may be needed for vehicles in severe operating conditions, such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected. NOTE: Maintenance, replacement or repair of the emis- sions control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part that has been certified pursuant to U.S. EPA or in the State of Califor- nia, California Air Resources Board regulations.


MAINTENANCE SCHEDULES


Information Center


Maintenance Schedule — Gasoline Engine The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance. On Electronic Vehicle (EVIC) equipped vehicles “Oil Change Required” will be dis- played in the EVIC and a single chime will sound, indicating that an oil change is necessary. Based on engine operation conditions the oil change indicator message will illuminate, this means that service is required for your vehicle. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km). NOTE: • The oil change indicator message will not monitor the time since the last oil change. Change your vehicles oil


if it has been 6 months since your last oil change even if the oil change indicator message is NOT illumi- nated. • Change your engine oil more often if you drive your • Under no circumstances should oil change intervals exceed 6,000 miles (10,000 km) or 6 months, whichever comes first.


vehicle off-road for an extended period of time.


Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change. If this scheduled oil change is performed by someone other than your authorized dealer the message can be reset by referring to the steps described under ”Electronic Vehicle Information Center” in Section 4 of this manual. At Each Stop for Fuel • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while


MAINTENANCE SCHEDULES 463


the vehicle is on level ground will improve the accu- racy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark. • Check the windshield washer solvent and add if


required.


damage.


Once a Month • Check tire pressure and look for unusual wear or • Inspect the battery and clean and tighten the terminals • Check the fluid levels of the coolant reservoir, brake master cylinder, power steering and transmission (4.7L and 5.7L only) and add as needed. • Check all lights and other electrical items for correct


as required.


operation.


464 MAINTENANCE SCHEDULES


At Each Oil Change • Change the engine oil filter. • Inspect the brake hoses and lines.


CAUTION!


Failure to perform the required maintenance items may result in damage to the vehicle.


Required Maintenance Intervals


** Vehicles built with the 4.7L engine are NOTE: equipped with sixteen spark plugs, one set is located on the top of the engine under the coils and the second set is located on the side of the engine. The spark plugs located under the coils are a standard plug and must be change every 30,000 miles (50 000 km) The spark plugs located on the side of the engine are a premium plug and must be changed every 102,000 miles (170 000 km).


6,000 Miles (10,000 km) or 6 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


MAINTENANCE SCHEDULES 465


12,000 Miles (20,000 km) or 12 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings, replace if necessary. Inspect the CV joints. Perform the first inspection at 12,000 miles (20 000 km) or 12 months. Inspect exhaust system. Perform the first inspection at 12,000 miles (20 000 km) or 12 months.


Odometer Reading


Repair Order #


Date


Dealer Code


Odometer Reading


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ M


466 MAINTENANCE SCHEDULES


18,000 Miles (30,000 km) or 18 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.


24,000 Miles (40,000 km) or 24 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings, replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals; replace if necessary.


30,000 Miles (50,000 km) or 30 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires. ❏ Replace the engine air cleaner filter.


Replace the top row of spark plugs (4.7L Engine). Replace the spark plugs (3.7L and 5.7L Engines).


❏ Adjust parking brake on vehicles


equipped with four-wheel disc brakes. Inspect the transfer case fluid.


Odometer Reading


Date


Odometer Reading


Date


Odometer Reading


Repair Order #


Dealer Code


Repair Order #


Dealer Code


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ 42,000 Miles (70,000 km) or 42 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


36,000 Miles (60,000 km) or 36 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings, replace if necessary. Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.


MAINTENANCE SCHEDULES 467


48,000 Miles (80,000 km) or 48 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings; replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals; replace if necessary.


Odometer Reading


Date


Odometer Reading


Date


Odometer Reading


Repair Order #


Dealer Code


Repair Order #


Dealer Code


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ M


468 MAINTENANCE SCHEDULES


54,000 Miles (90,000 km) or 54 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.


60,000 Miles (100,000 km) or 60 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ Replace the engine air cleaner filter.


Inspect the brake linings; replace if necessary. Replace the ignition cables (3.7L Engine). Replace the top row of spark plugs (4.7L Engine). Replace the spark plugs (3.7L and 5.7L Engines).


❏ Adjust parking brake on vehicles equipped with four-wheel disc brakes. ❏ Change the automatic transmission fluid and filter(s) if using your vehicle for any of the


following: police, taxi, fleet, or frequent trailer towing.


❏ Change the transfer case fluid if using your vehicle for any of the following: police, taxi,


fleet, or frequent trailer towing. Flush and replace the engine coolant if not done at 102,000 miles (170 000 km).


Odometer Reading


Repair Order #


Date


Dealer Code


Odometer Reading


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ ❏ ❏ 66,000 Miles (110,000 km) or 66 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


MAINTENANCE SCHEDULES 469


72,000 Miles (120,000 km) or 72 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings; replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals; replace if necessary. Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.


Odometer Reading


Repair Order #


Date


Dealer Code


Odometer Reading


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ ❏ ❏ M


470 MAINTENANCE SCHEDULES


78,000 Miles (130,000 km) or 78 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


84,000 Miles (140,000 km) or 84 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


filter.


❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings; replace if necessary.


Odometer Reading


Date


Odometer Reading


Repair Order #


Dealer Code


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ 90,000 Miles (150,000 km) or 90 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ Replace the engine air cleaner filter.


Replace the top row of spark plugs (4.7L Engine). Replace the spark plugs (3.7L and 5.7L Engines). Inspect and replace PCV valve if necessary. †


❏ Adjust parking brake on vehicles equipped with four-wheel disc brakes.


Inspect the transfer case fluid. Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.


MAINTENANCE SCHEDULES 471


96,000 Miles (160,000 km) or 96 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


filter.


❏ Rotate tires.


If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Inspect the brake linings; replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals; replace if necessary.


Odometer Reading


Repair Order #


Date


Dealer Code


Odometer Reading


Repair Order #


Date


Dealer Code


Signature Authorized Chrysler Dealer


Signature Authorized Chrysler Dealer


❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ M


472 MAINTENANCE SCHEDULES


102,000 Miles (170,000 km) or 102 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


108,000 Miles (180,000 km) or 108 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil


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