2004 Hyundai Tiburon Owners Manual

hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.

5.

If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assistance.

WARNING:

Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the opening and cause seri- ous burns.

6.

If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if the engine cool- ant has been lost, carefully add water to the reservoir (Page 6-8) to bring the fluid level in the reservoir up to the halfway mark.

7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating happens again, call a Hyundai dealer for assistance.

CAUTION:

Serious loss of engine coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer.

TEMPORARY SPARE TIRE

WHAT TO DO IN AN EMERGENCY

D040A01GK-AAT The following instructions for the temporary spare tire should be observed:

6. The temporary spare tire pressure should be checked once a month while the tire is stored.

CAUTION:

o Do not use snow chains with your tem-

o Do not use more than one temporary

porary spare tire.

spare tire at a time.

1. Check inflation pressure as soon as practi- cal after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodically checked and main- tained at the specified pressure while the tire is stored.

Spare Tire Pressure

Tire Size

T125/70R 16

Inflation Pressure

420 kPa(60 psi)

2. The spare tire should only be used tempo- rarily and should be returned to the luggage compartment as soon as the original tire can be repaired or replaced.

3. Continuous use at speeds of over 80 km/h

(50 mph) is not recommended.

4. As the temporary spare tire is specifically designed for your car, it should not be used on any other vehicle.

5. The temporary spare tire should not be used on any other wheels, nor should standard tires, snow tires, wheel covers or trim rings be used with the temporary spare wheel. If such use is attempted, damage to these items or other car components may occur.

WHAT TO DO IN AN EMERGENCY

IF YOU HAVE A FLAT TIRE

CHANGING A FLAT TIRE

D040B01A-AAT Handling the Spare Tire

D050A01A-AAT If a tire goes flat while you are driving:

D060A01A-AAT

1. Take your foot off the accelerator pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediately or attempt to pull off the road as this may cause a loss of control. When the car has slowed to such a speed that it is safe to do so, brake carefully and pull off the road. Drive off the road as far as possible and park on firm, level ground. If you are on a divided highway, do not park in the median area between the two traffic lanes.

2. When the car is stopped, turn on your emer- gency hazard flashers, set the parking brake and put the transaxle in "P" (automatic) or reverse (manual transaxle).

3. Have all passengers get out of the car. Be sure they all get out on the side of the car that is away from traffic.

4. Change the tire following the instructions

provided on the following pages.

D060A01GK The procedure described on the following pages can be used to rotate tires as well as to change a flat tire. When preparing to change a flat tire, check to be sure the gear selector lever is in "P" (automatic transaxle) or reverse gear (manual transaxle) and that the parking brake is set, then:

HGK190
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storage compartment, tighten the bolt firmly with your fingers until there is no more play in the spare tire.

D060K01FC-AAT Wheel Cap (If installed)

Groove

Groove

Boss

WHAT TO DO IN AN EMERGENCY

D060B02GK-AAT 1. Obtain Spare Tire and Tool

HGK224
1. Wrap a piece of cloth around the tip of the

2.

wrench bar to avoid scratching. Insert the wrench bar into the groove of the wheel cap and pry gently to remove the wheel cap.

HGK196

3. Change the flat tire. 4. Reinstall the wheel cap by fitting the boss of the wheel cap in the groove of the wheel, hitting the center of the wheel cap with your hand.

HGK189
Remove the spare tire and remove the jack and tool bag from the trunk.

WHAT TO DO IN AN EMERGENCY

D060C01A-AAT 2. Block the Wheel

D060D02A-AAT 3. Loosen Wheel Nuts

Flat tire

HGK191
The jack is located behind the right side of luggage trim. Remove the jack cover by un- screwing the bolts. Turn the jack end counter- clockwise to lower the jack height by using a screw driver or wrench bar and remove it from the bracket.

HGK192
Block the wheel that is diagonally opposite from the flat to keep the vehicle from rolling when the car is raised on the jack.

HGK193
The wheel nuts should be loosened slightly before raising the car. To loosen the nuts, turn the wrench handle counterclockwise. When doing this, be sure that the socket is seated completely over the nut so it cannot slip off. For maximum leverage, position the wrench so the handle is to the left as shown in the drawing. Then, while holding the wrench near the end of the handle, push down on it with steady pres- sure. Do not remove the nuts at this time. Just loosen them about one-half turn.

WHAT TO DO IN AN EMERGENCY

WARNING:

Do not get under the car when it is sup- ported by the jack! This is very dangerous as the jack could fall and cause serious injury or death. No one should stay in the car while the jack is being used.

D060E01A-AAT 4. Put the Jack in Place

D060F02E-AAT 5. Raising the Car

HGK186
The base of the jack should be placed on firm, level ground. The jack should be positioned as shown in the drawing.

Wrench bar

Wheel nut wrench

HFC4022
After inserting a bar into the wheel nut wrench, install the bar into the jack as shown in the drawing. To raise the vehicle, turn the jack handle clockwise. As the jack begins to raise the vehicle, double check that it is properly posi- tioned and will not slip. If the jack is on soft ground or sand, place a board, brick, flat stone or other object under the base of the jack to keep it from sinking. Raise the car high enough so that the fully inflated spare tire can be installed. To do this, you will need more ground clearance than is required to remove the flat tire.

WHAT TO DO IN AN EMERGENCY

10

D060G02Y-AAT 6. Changing Wheels

HGK232
Loosen the wheel nuts and remove them with your fingers. Slide the wheel off the studs and lay it flat so it cannot roll away. To put the wheel on the hub, pick up the spare tire, line up the holes with the studs and slide the wheel onto them. If this is difficult, tip the wheel slightly and get the top hole in the wheel lined up with the top stud. Then jiggle the wheel back and forth until the wheel can be slid over the other studs.

D060H02Y-AAT 7. Reinstall Wheel Nuts

D060G02E

D060H01GK To reinstall the wheel, hold it on the studs, put the wheel nuts on the studs and tighten them finger tight. The nuts should be installed with their small diameter ends directed inward. Jiggle the tire to be sure it is completely seated, then tighten the nuts as much as possible with your fingers again.

WARNING:

Wheels and wheel covers may have sharp edges. Handle them carefully to avoid pos- sible severe injury. Before putting the wheel into place, be sure that there is nothing on the hub or wheel (such as mud, tar, gravel, etc.) that interferes with the wheel from fitting solidly against the hub. If there is, remove it. If there is not good contact on the mounting surface between the wheel and hub, the wheel nuts could come loose and cause the loss of a wheel. Loss of a wheel may result in loss of control of the vehicle. This may cause serious injury or death.

D060I01E-AAT 8. Lower Vehicle and Tighten Nuts

D060J01FC-GAT After Changing Wheels

D080A01A-AAT

WHAT TO DO IN AN EMERGENCY

IF YOUR CAR MUST BE TOWED

11

o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE

D080A01GK

HGK194
Lower the car to the ground by turning the wheel nut wrench counterclockwise. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seated completely over the nut. Do not stand on the wrench handle or use an extension pipe over the wrench handle. Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness. After changing wheels, have a technician tighten the wheel nuts to their proper torque as soon as possible.

Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 65-80 lb.ft (900-1,100kg.cm)

HGK195
If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tire pressure. If the cap is not re- placed, air may leak from the tire. If you lose a valve cap, buy another and install it as soon as possible. After you have changed wheels, always secure the flat tire in its place in the luggage compart- ment and return the jack and tools to their proper storage locations.

CAUTION:

Your car can be damaged if towed incor- rectly!

If your car has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your car is not damaged in towing. Also, professionals are generally aware of state and local laws govern- ing towing. In any case, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety chain system is used and that all state and local laws are observed.

WHAT TO DO IN AN EMERGENCY

12

D080B01A-AAT Towing a Car With a Manual Transaxle

D080C02A-AAT Towing a Car With an Automatic Transaxle

o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE

HGK199
o If the car is being towed with the rear wheels on the ground, be sure the parking brake is released.

o If the car is being towed with the front wheels on the ground, be sure that the transaxle is in neutral. Also, be sure that the ignition key is in the "ACC" position. This is necessary to prevent damage to the steering lock mecha- nism, which is not designed to hold the front wheels straight while the car is being towed. o If any of the loaded wheels or suspension components are damaged, a towing dolly must be used.

o NOT FOR AUTOMATIC TRANSAXLE

EQUIPPED VEHICLE

o OK FOR MANUAL TRANSAXLE

HGK200

CAUTION:

A car with an automatic transaxle should never be towed from the rear with the front wheels on the ground. This can cause se- rious damage to the transaxle. If the car must be towed from the rear, a towing dolly must be used under the front wheels.

If the car is being towed with the rear wheels on the ground, be sure the parking brake is re- leased.

o OK FOR AUTOMATIC OR MANUAL

TRANSAXLE EQUIPPED VEHICLE

D080C01GK

NOTE: Before towing, check the level of the transaxle fluid. If it is below the "HOT" mark on the dipstick, add fluid. If you cannot add fluid, a towing dolly must be used as de- scribed above.

WHAT TO DO IN AN EMERGENCY

IF YOU LOSE YOUR KEYS

13

D120A01A-AAT If you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car and you cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you.

CAUTION:

o If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neutral. Do not tow at speeds greater than 30 mph (50 km/h) and for more than 15 miles (25 km).

o Be sure the steering is unlocked by plac- ing the key in the "ACC" position. A driver must be in the towed vehicle to operate the steering and brakes.

EMERGENCY TOWING

D080D02A-AAT Front

Rear

HGK188
For emergency towing when no commercial tow vehicle is available, attach a tow cable, chain or strap to one of the towing hooks under the front /rear of your car. Do not attempt to tow your vehicle in this manner on any unpaved surface. This could result in serious damage to your car. Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are dam- aged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towed car to steer it and operate the brakes.

CORROSION PREVENTION & APPEARANCE CARE

Corrosion Protection ..................................................... 4-2
To Help Prevent Corrosion ........................................... 4-2
Washing and Waxing .................................................... 4-3
Cleaning the Interior ...................................................... 4-5

4 CORROSION PREVENTION AND APPEARANCE CARE

CORROSION PROTECTION

E010A01A-AAT Protecting Your Hyundai from Corrosion

By using the most advanced design and con- struction practices to combat corrosion, Hyundai produces cars of the highest quality, However, this is only part of the job. To achieve the long-term corrosion resistance your Hyundai can deliver, the owner’s cooperation and assistance is also required.

E010B01A-AAT Common Causes of Corrosion

The most common causes of corrosion on your car are:

o Road salt, dirt and moisture that is allowed to

accumulate underneath the car.

o Removal of paint or protective coatings by stones, gravel, abrasion or minor scrapes and dents which leave unprotected metal exposed to corrosion.

E010C01A-AAT High-Corrosion Areas

If you live in an area where your car is regularly exposed to corrosive materials, corrosion pro- tection is particularly important. Some of the common causes of accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.

E010D01A-AAT Moisture Breeds Corrosion

Moisture creates the conditions in which corro- sion is most likely to occur. For example, cor- rosion is accelerated by high humidity, particu- larly when temperatures are just above freez- ing. In such conditions, the corrosive material is kept in contact with the car surfaces by mois- ture that is slow to evaporate. Mud is particularly corrosive because it is slow to dry and holds moisture in contact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corro- sion. High temperatures can also accelerate corro- sion of parts that are not properly ventilated so the moisture can be dispersed. For all these reasons, it is particularly important to keep your car clean and free of mud or accumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of the car.

TO HELP PREVENT CORROSION

E020A01A-AAT You can help prevent corrosion from getting started by observing the following:

E020B01A-AAT Keep Your Car Clean

The best way to prevent corrosion is to keep your car clean and free of corrosive materials. Attention to the underside of the car is particu- larly important.

o If you live in a high-corrosion area — where road salts are used, near the ocean, areas with industrial pollution, acid rain, etc.—, you should take extra care to prevent corrosion. In winter, hose off the underside of your car at least once a month and be sure to clean the underside thoroughly when winter is over.

o When cleaning underneath the car, give particular attention to the components under the fenders and other areas that are hidden from view. Do a thorough job; just dampening the accumulated mud rather than washing it away will accelerate corrosion rather than prevent it. Water under high pressure and steam are particularly effective in removing accumulated mud and corrosive materials.

o When cleaning lower door panels, rocker panels and frame members, be sure that drain holes are kept open so that moisture can escape and not be trapped inside to ac- celerate corrosion.

E020C01A-AAT Keep Your Garage Dry

Don’t park your car in a damp, poorly ventilated garage. This creates a favorable environment for corrosion. This is particularly true if you wash your car in the garage or drive it into the garage when it is still wet or covered with snow, ice or mud. Even a heated garage can contrib- ute to corrosion unless it is well ventilated so moisture is dispersed.

CORROSION PREVENTION AND APPEARANCE CARE

WASHING AND WAXING

E020D01A-AAT Keep Paint and Trim in Good Condition

E030A01GK-AAT Washing Your Hyundai

Scratches or chips in the finish should be covered with "touch-up" paint as soon as pos- sible to reduce the possibility of corrosion. If bare metal is showing through, the attention of a qualified body and paint shop is recommended.

E020E01A-AAT Don’t Neglect the Interior

Moisture can collect under the floor mats and carpeting to cause corrosion. Check under the mats periodically to be sure the carpeting is dry. Use particular care if you carry fertilizers, clean- ing materials or chemicals in the car. These should be carried only in proper contain- ers and any spills or leaks should be cleaned up, flushed with clear water and thoroughly dried.

Never wash your car when the surface is hot from being in the sun. Always wash your car in the shade.

Wash your car frequently. Dirt is abrasive and can scratch the paint if it is not removed. Air pollution or acid rain may damage the paint and trim through chemical action if pollutants are allowed to remain in contact with the surface. If you live near the ocean or in an area where road salts or dust control chemicals are used, you should pay particular attention to the underside of the car. Start by rinsing the car to remove dust and loose dirt. In winter, or if you have driven through mud or muddy water, be sure to thor- oughly clean the underside as well. Use a hard direct stream of water to remove accumulations of mud or corrosive materials. High pressure car washes may cause water to enter your vehicle. Use a good quality car-washing solu- tion and follow the manufacturer's directions on the package. These are available at your Hyundai dealer or auto parts outlet. Don't use strong household detergents, gasoline, strong solvents or abrasive cleaning powders as these may damage the finish. Use a clean sponge or cloth, rinse it frequently and don't damage the finish by rubbing too hard. For stubborn spots, dampen them frequently and remove them a little at a time.

4 CORROSION PREVENTION AND APPEARANCE CARE

To clean whitewall tires, use a stiff brush or soapy steel-wool scouring pad. To clean plastic wheel covers, use a clean sponge or soft cloth and water.

To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasive cleaners. Protect the bare-metal surfaces by cleaning, polishing and waxing. Because alumi- num is subject to corrosion, be sure to give aluminum alloy wheels special attention in win- ter. If you drive on salted roads, clean the wheels thoroughly afterwards.

After washing, be sure to rinse thoroughly. If soapy water dries on the finish, streaking will result.

When the weather is warm and the humidity low, you may find it necessary to rinse each section immediately after washing to avoid streaking.

After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying the car is to remove water from the car so it will dry without water spots. Don't rub, this can damage the finish.

If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corrosion. To protect the paintwork of the car against corrosion, you must clean your Hyundai (at least once a month). Give special attention to the removal of salt, mud and other sub- stances on the underside of the splashboards of the car. Make sure that the outlets and the underside of the doors are open. Paint damage can be caused by small accumulation of tar, industrial precipitation, tree resin, insects and bird droppings, when not removed immediately. If water alone is not strong enough to remove the accumulated dirt, use a mild car washing solu- tion. Be sure to rinse the surface after washing to remove the solution. Never allow the solution to dry on the painted surfaces.

E030B01A-AAT Spot Cleaning

Don’t use gasoline, strong solvents or corro- sive cleaning agents. These can damage the finish of the car. To remove road tar, use turpentine on a clean, soft cloth or commercially available bug and tar remover. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaning polish.

E030C01A-AAT Polishing and Waxing

Always wash and dry the car before polishing or waxing or using a combination cleaner and wax. Use a good quality commercial product and follow the manufacturer’s directions on the container. Polish and wax the bright trim pieces as well as the paint.

E030D01A-AAT When to Wax Again

You should polish and wax the car again when water no longer beads on a clean surface but spreads out over a larger area.

CLEANING THE INTERIOR

E040A01A-AAT To Clean the Vinyl Upholstery

To clean the vinyl upholstery, first remove loose dirt and dust with a vacuum cleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not removed, repeat this procedure until the upholstery is clean. Do not use gaso- line, solvent, paint thinner or other strong clean- ers.

E030E01A-AAT Maintaining Bumpers

Special precautions must be observed to pre- serve the appearance of the bumpers on your Hyundai. They are:

o Be careful not to spill battery electrolyte or hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water. o Be gentle when cleaning the bumper sur- faces. They are made of soft plastic and the surface can be damaged if mistreated. Do not use abrasive cleaners. Use warm water and mild soap or car-washing solution.

o Do not expose the bumpers to high tem- peratures. For example, if you have your car repainted, do not leave the bumpers on the car if the car is going to be placed in a high- temperature paint booth.

CORROSION PREVENTION AND APPEARANCE CARE

E040B01A-AAT To Clean the Leather Upholstery (If Installed)

In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather, causing damage.

Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensure you have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled.

During tanning operations, sufficient oils are incorporated through processing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help the leather and may do more harm than good. Varnishes and furniture polishes should never be used under any conditions.

4 CORROSION PREVENTION AND APPEARANCE CARE

E040C01A-AAT Cleaning the Carpets

E040E01A-AAT Cleaning the Windows

You may use any household window cleaner on the windows. However, when cleaning the in- side of the rear window be careful not to damage the rear window defroster wiring.

E050A01A-AAT Any Questions?

If you have any questions about the care of your car, consult your Hyundai dealer.

Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquid form or powder. Read the instructions and follow them exactly. Using a vacuum cleaner with the appropriate attachment, remove as much dirt from the carpets as possible. Apply the foam following the manufacturer’s direc- tions, then rub in overlapping circles. Do not add water. These cleaners work best when the carpet is kept as dry as possible.

E040D01A-AAT Cleaning the Seat Belts

To clean the seat belts, use a cloth or sponge with mild soap or detergent and warm water. Do not use strong detergents, dye, bleach or abra- sive materials on the seat belts as this may weaken the fabric. While cleaning the belts, inspect them for ex- cessive wear, cuts, fraying or other signs of damage and replace them if necessary.

VEHICLE MAINTENANCE REQUIREMENTS

Maintenance Intervals ................................................... 5-2
Scheduled Maintenance ................................................ 5-3
Maintenance under Severe Usage Conditions ............. 5-6
Explanation of Scheduled Maintenance Items .............. 5-7

5 VEHICLE MAINTENANCE REQUIREMENTS MAINTENANCE INTERVALS

F010A01A-AAT Service Requirements

F010C01A-AAT Specified Scheduled Procedures

F010D01A-AAT General Checks

To ensure that you receive the greatest number of miles of satisfying operation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design and engineer- ing have reduced these to a minimum, those that are required are of the utmost importance. It is your responsibility to have these mainte- nance procedures performed to comply with the terms of the warranties covering your new Hyundai. The Owner's Handbook supplied with your new vehicle provides further information about these warranties.

F010B01A-AAT Maintenance Requirements

The maintenance required for your Hyundai can be divided into three main areas:

o Specified scheduled procedures o General checks o Do-it-yourself maintenance

These are the procedures such as inspections, adjustments and replacements that are listed in the maintenance charts starting on page 5-4. These procedures must be performed at the intervals shown in the maintenance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they be performed by the trained technicians at your Hyundai dealer, these procedures may be per- formed at any qualified service facility. It is suggested that genuine Hyundai service parts be used for any required repairs or re- placements. Other parts of equivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used without affecting your warranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts. Your Owner's Hand- book provides further information about your warranty coverage.

These are the regular checks you should per- form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-4.

F010E01A-AAT Do-It-Yourself Maintenance

If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your- self, see Section 6.

F010F01A-AAT A Few Tips

o Whenever you have your Hyundai serviced, keep copies of the service records in your glovebox. This will help ensure that you can document that the required procedures have been performed to keep your warranties in effect. This is especially important when service is not performed by an authorized Hyundai dealer.

o If you choose to do your own maintenance and repairs, you may find it helpful to have an official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.

VEHICLE MAINTENANCE REQUIREMENTS

F020A02S-AAT SCHEDULED MAINTENANCE REQUIREMENTS

o Inspection should be performed any time a malfunction is experienced or suspected. o Receipts for all emission control system services should be retained to demonstrate compliance with conditions of the emissions system warranty.

o After 120 months or 150,000 miles (240,000
km), continue to follow the prescribed main- tenance intervals.

o For severe usage maintenance require-

ments, see page 5-6 of this section.

5 VEHICLE MAINTENANCE REQUIREMENTS

SCHEDULED MAINTENANCE

F030A01A-AAT The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

F030B02GK-AAT R :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.

No.

DESCRIPTION

KILOMETERS X 1000

MILES X 1000

MONTHS

7.5

12

15

24

12

22.5

36

18

30

48

24

37.5

45

52.5

60

30

72

36

84

42

60

96

48

67.5

75

82.5

90

97.5

105

112.5

120

127.5

135

142.5

150

108

120

132

144

156

168

180

192

204

216

228

240

54

60

66

72

78

84

90

96

102

108

114

120

EMISSION CONTROL ITEMS

ENGINE OIL AND FILTER

FUEL FILTER

FUEL LINES, FUEL HOSES AND CONNECTIONS

VACUUM AND CRANKCASE VENTILATION HOSES

VAPOR HOSE AND FUEL FILLER CAP

AIR CLEANER FILTER

SPARK PLUGS (PLATINUM COATED)

VALVE CLEARENCE (2.0 L)

Every 7,500 mile (12,000 km) or 12 month change

VEHICLE MAINTENANCE REQUIREMENTS

F030C01GK-AAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

No.

DESCRIPTION

MILES X 1000
KILOMETERS X 1000
MONTHS

7.5
12

15
24
12

22.5
36
18

30
48
24

37.5
60
30

45
72
36

52.5
84
42

GENERAL ITEMS DRIVE BELT (WATER PUMP, GENERATOR AND A/CON) COOLANT TIMING BELT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE FLUID BRAKE HOSES AND LINES REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (FOR BLOWER UNIT)

10
11

12

13
14
15
16

60
96
48

R*1

67.5
108
54

75
120
60

82.5
132
66

90
144
72

97.5
156
78

105
168
84

112.5
180
90

SEE NOTE *2

120
192
96

R*1

127.5
204
102

135
216
108

142.5
228
114

150
240
120

Note : *1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED *2 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

F040A01GK-AAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE ITEM

MAINTENANCE

OPERATION

MAINTENANCE

INTERVALS

DRIVING

CONDITION

ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR RACK, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID AIR CONDITIONER FILTER (FOR BLOWER UNIT)

EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY

MORE FREQUENTLY

MORE FREQUENTLY

A, B, C, F, H C, E B, H C, D, G, H

C, D, G, H

C, D, E, F, G

EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS EVERY 60,000 MILES (96,000 KM) EVERY 30,000 MILES (48,000 KM) MORE FREQUENTLY

C, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E

SEVERE DRIVING CONDITIONS A - Repeated short distance driving B - Extensive idling C - Driving in dusty, rough roads D - Driving in areas using salt or other corrosive materials or

in very cold weather

E - Driving in sandy areas

F - More than 50% driving in heavy city traffic during hot weather

above 90°F (32°C)

G - Driving in mountainous areas H - Towing a trailer J - Driving over 100 mph

- Driving as a patrol car, taxi, other commercial use car or vehicle towing

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

VEHICLE MAINTENANCE REQUIREMENTS

F060M01A-AAT o Engine Oil and Filter

The engine oil and filter should be changed at the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi- tions, more frequent oil and filter changes are required.

F060D01A-AAT o Fuel Lines, Fuel Hoses and

Connections

Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately.

F060G01A-AAT o Vapor Hose and Fuel Filler Cap

The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly re- placed.

F060C01A-AAT o Fuel Filter

A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an exces- sive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.

F060F01A-AAT o Vacuum, Crankcase

Ventilation Hoses

Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.

F060H01A-AAT o Air cleaner filter

A Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced.

F060J01A-AAT o Spark plugs

Make sure to install new spark plugs of the correct heat range.

F060N02E-AAT o Valve Clearance

Inspect excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the operation.

5 VEHICLE MAINTENANCE REQUIREMENTS

F060B02A-AAT o Drive Belts

F070D01A-AAT o Manual transaxle oil

F070G02A-AAT o Brake Fluid

Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary.

Inspect the manual transaxle oil according to the maintenance schedule.

NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

Check brake fluid level in the brake fluid reser- voir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3
or DOT 4.

F070C01A-AAT o Coolant

The coolant should be changed at the intervals specified in the maintenance schedule.

F060E01A-AAT o Timing belt

Inspect all parts related to the timing belt for damage and deformation. Replace any dam- aged parts immediately.

F070E04A-AAT o Automatic Transaxle Fluid

The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use HYUNDAI GENUINE ATF, DIAMOND ATF SP-III, SK ATF SP-III when adding or changing fluid.

F070F01A-AAT o Brake Hoses and Lines

Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immedi- ately.

F070H01A-AAT o Rear Brake Drums and Linings/

Parking Brake

Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual.

F070J01A-AAT o Brake Pads, Calipers and Rotors

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

VEHICLE MAINTENANCE REQUIREMENTS

F070K01A-AAT o Exhaust Pipe and Muffler

Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

F070N01A-AAT o Power Steering Pump, Belt and Hoses

Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Replace or adjust it if necessary.

F070L01A-AAT o Suspension Mounting Bolts

Check the suspension connections for loose- ness or damage. Retighten to the specified torque.

F070P01A-AAT o Driveshafts and Boots

Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease.

F070M01A-AAT o Steering gear box, linkage &

boots/lower arm ball joint

With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

F070Q01A-AAT o Air Conditioning Refrigerant

Check the air conditioning lines and connec- tions for leakage and damage. Check air con- ditioning performance according to the relevant shop manual if necessary.

Do-It-Yourself Maintenance

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-7
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ................................... 6-11
Checking the Transaxle Oil (manual) ......................... 6-12
Checking the Transaxle Fluid (Automatic) .................. 6-13
Checking the Brakes .................................................. 6-15
Checking the Clutch Fluid ........................................... 6-16
Air Conditioning Care .................................................. 6-17
Checking Drive Belts .................................................. 6-20
Checking and Replacing Fuses .................................. 6-21
Checking the Battery .................................................. 6-22
Power Steering Fluid Level ......................................... 6-24
Replacement of Light Bulbs ........................................ 6-26
Bulb Wattage ............................................................... 6-31

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

G010A01GK-AAT (2.0 DOHC CVVT)

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.

1. Engine oil filler cap 2. Brake Booster 3. Brake fluid reservoir 4. Clutch fluid reservoir (If installed)

5. Relay box 6. Windshield washer fluid reservoir cap 7. Power steering fluid reservoir 8. Engine coolant reservoir 9. Engine oil level dipstick

10.Radiator cap 11.Automatic transaxle fluid level dipstick

(If installed) 12.Air cleaner 13.Battery

HGK059-1

G010B01GK-GAT (2.7 V6)

DO-IT-YOURSELF MAINTENANCE

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Brake Booster 3. Brake fluid reservoir 4. Air Cleaner

5. Relay box 6. Windshield washer fluid reservoir cap 7. Engine coolant reservoir 8. Engine oil level dipstick 9. Radiator cap

10.Engine oil filler cap 11.Automatic transaxle fluid level dipstick

(If installed)

12.Battery

HGK209-1

6 DO-IT-YOURSELF MAINTENANCE GENERAL CHECKS

G020A01A-AAT Engine Compartment

G020B01A-AAT Vehicle Exterior

G020C01A-AAT Vehicle Interior

The following should be checked regularly:

The following should be checked monthly:

o Engine oil level and condition o Transaxle fluid level and condition o Brake fluid level o Clutch fluid level o Engine coolant level o Windshield washer fluid level o Accessory drive belt condition o Engine coolant hose condition o Fluid leaks (on or below components) o Power steering fluid level o Battery condition o Air filter condition

o Overall appearance and condition o Wheel condition and wheel nut torque o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and body corrosion o Fluid leaks o Door and hood lock condition o Tire pressure and condition (including spare

tire)

The following should be checked each time when the vehicle is driven:

o Lights operation o Windshield wiper operation o Horn operation o Defroster, heating system operation (and air

conditioning, if installed)

o Steering operation and condition o Mirror condition and operation o Turn signal operation o Accelerator pedal operation o Brake operation, including parking brake o Manual transaxle operation, including clutch

operation

o Automatic transaxle operation, including

"Park" mechanism operation

o Seat control condition and operation o Seat belt condition and operation o Sunvisor operation

If you notice anything that does not operate correctly or appears to be functioning incor- rectly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.

CHECKING THE ENGINE OIL

G030A01A-AAT Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

G030B02A-AAT Recommended Oil 2.7 V6

G030B01A SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.

DO-IT-YOURSELF MAINTENANCE

2.0L DOHC CVVT

G030C02A-AAT To Check the Oil Level

DOHC CVVT

V6

G030B02A SH (API) or GF-1 (ILSAC) and ABOVE multi- grade and fuel efficient oil is recommended.

HGK210
Before checking the oil, warm up the engine to the normal operating temperature and be sure your car is parked on level ground. Turn the engine off. Wait 5 minutes, then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper ("FULL") and lower ("LOW") range.

6 DO-IT-YOURSELF MAINTENANCE

G030D01A-AAT Adding Oil

DOHC CVVT

V6

CHANGING THE OIL AND FILTER

G040A02GK-AAT

DOHC CVVT

V6

2. Open the hood and remove the engine oil

filler cap.

3. Slide underneath the car and loosen the drain plug by turning it counterclockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

HGK211
If the oil level is close to or below the "LOW" mark, add oil until it reaches the "FULL" mark. To add oil:

1. Remove the oil filler cap by turning it counter-

2. Add oil, then check the level again. Do not

clockwise.

overfill.

3. Replace the cap by turning it clockwise.

The distance between the "FULL" and "LOW" marks is equal to about 1 quart of oil.

WARNING:

Be very careful when draining the engine oil as it may be hot enough to burn you!

G040A01GK The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

The procedure for changing the oil and filter is as follows:

1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic) or reverse gear (manual transaxle).

4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise.

Tightening torque is: 4.5 ~ 4.0 kgf.m (2.0L) 4.5 ~ 3.5 kgf.m (2.7L)

5. Remove the oil filter by turning it counter- clockwise with a oil filter wrench of the proper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneath it. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. (Tightening torque : 1.2 ~ 1.6 kgf.m)

6.

CHECKING AND CHANGING THE ENGINE COOLANT

G050A01A-AAT

WARNING:

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to the touch.

DO-IT-YOURSELF MAINTENANCE

G050B01A-AAT Recommended Engine Coolant

Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.

Ambient

Engine Coolant concentration

temperature

°C ( °F) -15 (5) -25 (-13) -35 (-31) -45 (-49)

Antifreeze solution

35% 40% 50% 60%

Water

65% 60% 50% 40%

Be sure that the mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil before installation.

7. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.

8. Start the engine and check to be sure no oil

is leaking from the drain plug or oil filter.

9. Shut off the engine and recheck the oil level.

NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it in with the household trash.

PROPOSITION 65 WARNING: Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Used engine oil contains chemicals that have caused cancer in laboratory animals. Al- ways protect your skin by washing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

6 DO-IT-YOURSELF MAINTENANCE

G050C01A-AAT To Check the Coolant Level

G050D02A-AAT To Change the Engine Coolant

The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

CAUTION:

Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

HGK187
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool- ant should be between the "LOW" and "FULL" lines on the reservoir when the engine is cold. If the level is below the "LOW" mark, add engine coolant to bring it up between "LOW" and "FULL". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

1. Park the car on level ground, set the park- ing brake and remove the radiator cap when cool.

2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, then securely close the drain cock. 3. Check Section 9 for the capacity of the cooling system in your car. Then, following the manufacturer’s directions on the engine coolant container, add the appropriate quan- tity of coolant to the radiator.

G050D03E 4. Turn the radiator cap counterclockwise with- out pressing down on it, until it stops. This relieves any pressure remaining in the cool- ing system. And remove the radiator cap by pushing down and turning counterclock- wise. Now fill the radiator with clean demineralized or distilled water. Continue to add clean demineralized or distilled water in small quan- tities until the fluid level stays up in the radiator neck.

!

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the coolant fan so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

DO-IT-YOURSELF MAINTENANCE

SPARK PLUGS

G060A01GK-AAT

DOHC CVVT

V6

HSM392

Your engine was originally equipped with plati- num-tipped spark plugs. Platinum-tipped spark plugs will last longer than conventional type spark plugs and can be identified by blue lines on the ceramic shell.

NOTE: Do not clean or regap platinum-tipped spark plugs.

G050D04E 5. Start the engine, top off the radiator with