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The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.
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G110D01GK-AAT Checking the automatic transaxle fluid level
2.0L
2.7L
Fluid level should be within this range
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.
HGK5008
3. Confirm if the fluid level is in the “HOT” range on the level gauge. If the fluid level is lower, add the specified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole. If the fluid level is checked in cold condition[fluid temperature 20~30°C (68~86°F)], add the fluid to the “COLD” line and then recheck the fluid level according to the above step 2.
4.
HGK5007
The automatic transaxle fluid level should be checked regularly.Keep the vehicle on level ground with the park- ing brake applied and check the fluid level according to the following procedure.
1. Place the shift lever in N(neutral) position and confirm the engine is running at idle speed.
2. After the transaxle is warmed up sufficiently [fluid temperature 70~80°C (158~176°F)], for example by 10 minutes usual driving, move the shift lever through all positions then place the shift lever in N(neutral) or P(park) position.
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CHECKING THE BRAKES
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5.
G120B01A-AAT Checking the Brake Fluid Level
G120D01A-AAT To Check the Fluid Level
WARNING:
Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed imme- diately.
HGK5012
The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.gkflhma-6.p65
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CHECKING THE CLUTCH FLUID
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G120E02A-AAT Adding Brake Fluid
G130A01S-AAT To Check the Clutch Fluid
G130B02A-AAT To Replace the Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.
To add brake fluid, first wipe away any dirt, then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.
HGK5013
The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired imme- diately. Consult your Hyundai dealer.Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture.
NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed imme- diately.
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AIR CONDITIONING CARE
G140A01A-AAT Keeping the Condenser Clean
The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling ef- ficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fins.
G140B01A-AAT Checking the Air Conditioning Opera- tion
1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.
2.
CHANGING THE CLIMATE CON- TROL AIR FILTER
G145A03GK-GAT (In front of blower unit) (If installed)
The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.
CAUTION:
Running the air conditioning system for extended periods of time with a low refrig- erant level may damage the compressor.
G140C01A-AAT Lubrication
To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.
OGK076020
1. Remove the mounting screws on the down-side of the glove box.
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OGK076021
2. Open the glove box and remove the mount- ing screws on the upside of the glove box.3. Remove the filter cover.
HGK2114
HGK2115
4. Replace the climate control air filter with a5.
new one. Installation is the reverse order of disassem- bly.
CAUTION:
Be sure to install the climate control air filter in the direction of the arrow sign. Other- wise, it may cause noise or deterioration.
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CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.
6 DO-IT-YOURSELF MAINTENANCE 18
CHECKING AND REPLACING FUSES G200A01GK-AAT Replacing a Fusible Link
Bad
Good
G200A01E A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus prevent- ing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box(2.0L )or below the positive (+) post cover of the battery (2.7L) for easy inspection.
G200B02A-AAT Replacing Accessory Fuse
OGK076027
The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car’s lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure:gkflhma-6.p65
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1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses, even if you find one that appears to have burned out.
HXDFL1026-1
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.DO-IT-YOURSELF MAINTENANCE
CHECKING THE BATTERY
19
G210A01A-AAT
Good
Burned out
G200B02L
OGK076026
CAUTION:
A burned-out fuse indicates that there is a problem in the electrical circuit. If you re- place a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never re- place a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.
NOTE: See page 6-39 for the fuse panel descrip- tions.
WARNING:
Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
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o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance. o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by the vehicle’s generator), they produce explosive gases. Always ob- serve these warnings to prevent injuries from occurring:
G210B03A-AAT Checking the Battery
Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of house- hold baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.
PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the state of California to cause cancer. Wash hands after handling.
o Charge batteries only in a well ventilated
o Do not permit flames, sparks or smoking in
area.
the area.
o Keep children away from the area.
WARNING: Always read the following in- structions carefully when han- dling a battery.
Keep lighted cigarettes and all other flames or sparks away from the battery.
Hydrogen, which is a highly com- bustible gas, is always present in battery cells and may explode if ignited.
Keep batteries out of the reach of children because batteries con- tain highly corrosive SULFURIC ACID. Do not allow battery acid to contact your skin, eyes, cloth- ing or paint finish.
If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 minutes and get immediate medical attention. If possible, continue to apply water with a sponge or cloth until medical attention is received.
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!
WARNING: If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burning sensation, get medical attention immediately.
Wear eye protection when charg- ing or working near a battery. Always provide ventilation when working in an enclosed space.
o When lifting a plastic-cased battery, ex- cessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the battery when
the battery cables are connected.
o The electrical ignition system works with
high voltage. Never touch these components with the engine running or the ignition switched on.
CHECKING ELECTRIC COOLING FANS G220A01A-AAT
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POWER STEERING FLUID LEVEL
21
G230A04A-AAT
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the coolant fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases the fan will automatically shut off. This is a normal condition.
G220B01A-AAT Checking Engine Cooling Fan
The engine cooling fan should come on auto- matically if the engine coolant temperature is high.
G220C01A-AAT Checking Condenser Cooling Fan
The condenser coolant fan should come on automatically whenever the air conditioning is in operation.
HGK5011
The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.NOTE: o Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold conditions (below - 4°F). If the noise stops during warm up, there is no abnor- mal function in the system. It is due to a power steering fluid characteristic in extremely cold conditions.
o Do not start the engine when the power
steering oil reservoir is empty.
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G240A01A-AAT Power Steering Hoses
It is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, scuffing or worn spots. Deterioration of the hose could cause premature failure.
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
G250A01A-AAT If you desire additional information about main- taining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.
HEADLIGHT AIMING ADJUSTMENT
G290A04GK-AAT
Vertical aiming
OGK076067N Before performing aiming adjustment, make sure of the following.
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1. Keep all tires inflated to the correct pressure. 2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools).
4. Clean the head light lenses and turn on the
headlights.
5. Open the hood. 6. Draw the vertical line (through the center of each headlight beam pattern) and the hori- zontal line (through the center of each head- light beam pattern) on the aiming screen.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
WARNING:
Never attempt to adjust the horizontal align- ment of your headlights. Horizontal aiming must be adjusted by an authorized Hyundai dealer to avoid incorrect alignment that will reduce the effectiveness of your headlights.
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SPECIFICATION: "H" Horizontal center line of headlights from ground: Low Beam: 27.2 in. (690mm) High Beam: 26.5 in. (672mm)
"W" Distance between each headlight center : Low Beam: 52.6 in. (1,336mm) High Beam: 43.2 in. (1,098mm)
"L" Distance between the headlights and the wall that the lights are tested against : 118 in. (3,000
mm)G290B02GK-AAT Adjustment After Headlight Assembly Replacement
Horizontal line
Vertical line
Cut-off line
Ground line
G290B01HR-1A If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on the headlight switch. 1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration. 2. Dotted lines in the illustration show the center
of headlights.
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REPLACEMENT OF LIGHT BULBS
G260A01MC-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-27 for the wattage descriptions.
G270A01GK-AAT Headlight and Front Turn Signal Light
1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,
avoid touching the glass.
CAUTION:
o Keep the lamps out of contact with petroleum products, such as oil, gaso- line, etc.
o If you don't have necessary tools, the correct bulbs and the expertise, consult your authorized Hyundai dealer.
OGK076066N 4. Disconnect the power cord from the bulb
base in the back of the headlight.
OGK076047
5. Turn the plastic cover counterclockwiseand remove it.
OGK076048
6. Disconnect the connector from the bulbbase in the back of the headlight.
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OGK076052
11.To replace the front turn signal light bulb, remove from the bulb holder and install the new bulb.OGK076049
7. Push the bulb spring to remove the headlightbulb.
OGK076050
8. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and recon- nect the connector.
9. Use the protective cap and carton to prompt-
ly dispose of the old bulb.
10.Check for proper headlight aim.
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G270A03O
WARNING:
This halogen bulb contains gas under pres- sure and if impacted could shatter, result- ing in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
G270K01CM-GAT Front Fog Light (If Installed) NOTE: It is recommended that the front fog light bulb be replaced by an authorized Hyundai dealer.
G270B02GK-GAT Rear Combination Light (Without woofer speaker)
(2)
(1)
(4)
(3)
(1)
1. Open the tail gate.
OGK076037
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OGK076040
2. To remove the cover of the rear luggage trim, turn the knobs by hand to the counterclock- wise.OGK076041
3. Remove the nut (8mm) with a socket wrench.OGK076042
4. To detach the rear combination light tap itstrongly with your hand.
5. To replace the rear combination light (stop/ tail light, back-up light, turn signal light, side mark light), take it out from the bulb holder by turning it counterclockwise. Install the new bulb.
6.
(1) Stop/Tail light (2) Back-up light (3) Turn signal light (4) Side mark light
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G275B02GK-GAT Rear Combination Light (With woofer speaker)
(2)
(1)
(4)
(3)
(1)
1. Open the tail gate.
OGK076037
2. Take off the luggage board.
HGK5038
OGK076039
3. Extract the mounting screws (10mm) around the woofer speaker with a socket wrench. 4. Disconnect the power cord from the wooferspeaker.
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8. To replace the rear combination light (stop/ tail light, back-up light, turn signal light, side mark light), take it out from the bulb holder by turning it counterclockwise. Install the new bulb.
9.
(1) Stop/Tail light (2) Back-up light (3) Turn signal light (4) Side mark light
OGK076040
5. To remove the cover of the rear luggae trim, turn the knob by hand to the counterclock- wise.OGK076041
6. Remove the nut (8mm) with a socket wrench.OGK076042
7. To detach the rear combination light tap itstrongly with your hand.
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G270C01GK-AAT Luggage Compartment Light
G270G01GK-AAT Map Light
OGK076035
3. Disconnect the power cord.
HGK5046
1. Open the tail gate. 2. Remove the cover with a flat-blade screw-
driver.
OGK076046
1. Remove the cover with a flat-blade screw-driver.
2. Replace with a new bulb.
4. Replace with a new bulb.
OGK076032
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G270H01GK-GAT Glove Box Illuminated Light
OGK076020
1. Remove the mounting screws on the down-side of the glove box.
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31
OGK076021
2. Open the glove box and remove the mount- ing screws on the upside of the glove box.OGK076022
3. Remove the glove box by pulling strongly.CAUTION:
Be careful not to damage the glove box when pulling the glove box.
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Power Cord
Clip
OGK076038
G270E02A-GAT Side Repeater (If Installed) NOTE: It is recommended that the side repeater bulb be replaced by an authorized Hyundai dealer.
4. Disconnect the power cord. 5. Remove the glove box illuminated light by
pushing the clip.
6. Replace with a new bulb.
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BULB WATTAGE
G280A04GK-AAT
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33
No.
Part Name
Wattage
Socket type
No.
Part Name
Head Light (Low)
Front Position Light
Map Light
Front Turn Signal Light
Front Fog Light (If installed)
Head Light (High)
Front Side Marker Light
Side Repeater
Front Door Edge Warning Light
55
10
28
51
55
BAY15d
P22d
Px26d
W2.1 X 9.5d
W2.1 X 9.5d
W2.1 X 9.5d
11
12
13
14
15
PGJ 19-2
Luggage Compartment Light
BAY15d
10
High Mounted Rear
With spoiler
W2.1 X 9.5D
Stop Light
Rear
Without spoiler
Back-up Light
Combination
Rear Side Marker Light
Light
Turn Signal Light
Stop/Tail Light
License Plate Light
OGK066009N
Wattage
Socket type
S8.5 / 8.5
2.4 (LED)
W2.1 X 9.5d
3.5 (LED)
16
27
27/8
W2.1 X 9.5d
BA15s
BA15s
BAY15d
W2.1 X 9.6d
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FUSE PANEL DESCRIPTION
G200C01GK-GAT Engine Compartment
HGK4005
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.If installed
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DESCRIPTION
FUSERATING
PROTECTED COMPONENTS
BATT BATT COND RAD
ECU
IGN ABS 1
ABS 2BLOWER
INJ
SNSR DRL
F/FOG ECU
HORN,A/CON
H/LP (HI) H/LP (LO)
120A 50A 30A 30A
30A
30A 40A 40A 30A 15A 10A 15A 15A 10A 15A 15A 15A
Generator(2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24) Condenser fan relay Radiator fan relay Engine control relay, Fuel pump relay, A/T control relay, Generator, PCM(2.0L) Ignition switch,Start relay ABS/ESC control module,ESC Air bleeding connector ABS/ESC control module,ESC Air bleeding connector Blower relay Injector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control module Front fog lamp relay TCM(2.7L),ECM(2.7L) Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
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G200D02GK-GAT Inner Panel
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OGK066010L
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DESCRIPTION
FUSERATING
PROTECTED COMPONENTS
IG COIL
AMP
B/UP LAMP A/BAG IND
A/BAG
HTD MIR HAZARD R/WIPER TAIL-RH F/WIPER
RR DEFOG
STOP TAIL-LH A/CON ECU
CLUSTER ROOM LP P/WINDOW
T/GATE
IGN
RR FOG C/LIGHT S/ROOF S/HTR ABS
AUDIO
20A 20A 10A 10A 15A 10A 10A 15A 10A 20A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A
Ignition coil(2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Cluster R postion Instrument cluster (A/BAG IND.) SRS control module, S/Buckle DRV, ASS Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp, Room lamp, C/Light tail Front wiper motor,Front wiper relay Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding rely, TPMS Left tail lamps A/C control module, Blower relay, Sun roof, Ambieut Display ECM, Multi gauge unit, TCM, Vehicle speed sensor, TPMS Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit, Cluster, A/Con Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESC/ABS control module Audio,Digital clock
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EMISSION CONTROL SYSTEMS
Emission Control System ............................................. 7-2
Catalytic Converter ....................................................... 7-3gkflhma-7.p65
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7 EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEM
H010A03GK-AAT Your Hyundai is equipped with an emission control system to meet all requirements of the U.S. Environmental Protection Agency or Cali- fornia Air Resources Board. There are three emission control systems which are as follows.
1) Crankcase Emission Control System 2) Evaporative Emission Control System 3) Exhaust Emission Control System
In order to ensure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual.
Caution for the Inspection and Maintenance Test (Vehicle with Electronic Stability Con- trol)
o To prevent the vehicle from misfiring during dynamometer testing, discon- nect the ABS connector located inside of the wheel guard (driver side).
o For more information, see shop manual
(BR Group, Wheel Speed Sensor).
H010B01A-AAT 1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies fresh filtered air to the crankcase through the air intake hose. Inside the crankcase, the fresh air mixes with blow-by gases, which then pass through the PCV valve and into the induction system.
H010C01S-AAT 2. Evaporative Emission Control (Includ- ing ORVR: Onboard Refueling Vapor Recovery) System
The Evaporative Emission Control System is designed to prevent fuel vapors from escaping into the atmosphere. (The ORVR system is designed to allow the vapors from the fuel tank to be loaded into a canister while refueling at the gas station, pre- venting the escape of fuel vapors into the atmosphere.)
Canister
Fuel vapors generated inside the fuel tank are absorbed and stored in the onboard canister. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction system through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled by the Engine Control Module (ECM); when the engine coolant temperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After the engine warms- up during ordinary driving, the PCSV opens to introduce evaporated fuel to the engine.
H010D01A-AAT 3. Exhaust Emission Control System
The Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle per- formance.
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EMISSION CONTROL SYSTEMS
o Remember that your Hyundai dealer is
your best source of assistance.
o Do not stop your Hyundai over any com- bustible material such as grass, paper, leaves or rags. These materials might contact the hot catalytic converter and a fire might result.
CATALYTIC CONVERTER
H020A01A-AAT
Catalytic Converter
OGK076501
All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to re- duce the carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:
WARNING:
o Use unleaded fuel only. o Maintain the engine in good operating condition. Extremely high catalytic con- verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injec- tion.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust system while the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.
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CONSUMER INFORMATION, REPORTING
SAFETY DEFECTS & BINDING
ARBITRATION OF WARRANTY CLAIMS
Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Recommended Inflation Pressures ............................... 8-3
Tire Sidewall Labeling ................................................... 8-5
Tire Terminology and Definitions ................................... 8-7
Snow Tires .................................................................... 8-9
Tire Chains.................................................................. 8-10
Tire Rotation................................................................ 8-10
Tire Balancing ............................................................. 8-11
Tire Traction ................................................................ 8-11
When to Replace Tires ............................................... 8-12
Spare Tire and Tools................................................... 8-13
Warranties for Your Hyundai Vehicle .......................... 8-13
Consumer Information ................................................. 8-13
Reporting Safety Defects ............................................ 8-17
Binding Arbitration of Warranty Claims ....................... 8-17gkflhma-8.p65
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
ENGINE NUMBER
VEHICLE IDENTIFICATION NUMBER (VIN)
I010A01A-AAT
I010B01A-AAT 2.0L
OGK086100L The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found in three different places on your car:
2.7L
HFO6003
TIRES
I020A02A-AAT Tire Information The tires supplied on your new Hyundai are chosen to provide the best perfor- mance for normal driving. If you ever have questions about your tire warranty and where to obtain ser- vice, see the tire manufacture's booklet included with your vehicle's Owner's Manual Literature Kit.
1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel where it can be seen by looking down through the windshield.
3. On the lower side of the center pillar outer
panel.
The engine number is stamped on the engine block as shown in the drawing.
I010B01B
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CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
I030A03JM-AAT
Recommended Cold Tire Inflation Pressures
Type A
Type C
Type B
HGK6003
Tire label located on the driver's side of the center pillar outer panel gives the cold tire pressures recommended for your vehicle with the original tire size, the number of people that can be in your vehicle and vehicle capacity weight.I030A03GK1
I030A03GK3
These pressures were chosen to pro- vide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions. Tire pressures should be checked at least monthly. Proper tire inflation pressures should be maintained for these reasons:
I030A03GK2
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
WARNING:
o Inspect your tires frequently for proper inflation as well as wear and damage. Always use a tire pressure gauge.
o Tires with too much or too little pressure wear unevenly causing poor handling, loss of vehicle control, and sudden tire failure leading to accidents, injuries, and even death. The recommended cold tire pressure for your vehicle can be found in this manual and on the tire label located on the driver's side of the center pillar. o Worn tires can cause accidents. Replace tires that are worn, show uneven wear, or are damaged.
o Remember to check the pressure of your spare tire. Hyundai recom- mends that you check the spare every time you check the pressure of the other tires on your vehicle.
CAUTION:
Always observe the following:
o Check pressures when the tires are cold. (After the vehicle has been parked for at least three hours or hasn't been driven more than 1
mile (1.6 km) since starting up.)o Check the pressure of your spare tire each time you check the pres- sure of other tires.
o Worn, old tires can cause acci- dents. If your tread is badly worn, or if your tires have been dam- aged, replace them.
NOTE: o Underinflation also results in ex- cessive wear, poor handling and reduced fuel economy. Wheel de- formation also is possible. Keep your tire pressures at the proper levels. If a tire frequently needs refilling, have it checked by your Hyundai Dealer.
o Overinflation produces a harsh ride, excessive wear at the center of the tire tread, and a greater possibility of damage from road hazards.
WARNING:
Overinflation or underinflation can reduce the tire life, adversely affect vehicle handling, and lead to sud- den tire failure. This could rusult in loss of vehicle control and potential injury.
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CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
sary. If the pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Recheck the tire pres- sure with the tire gage. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.
I030B01GK-GAT Tire Sidewall Labeling
5, 6
I030B04JM Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamen- tal characteristics of the tire and also provides the tire identification number (TIN) for safety standard certification. The TIN can be used to identify the tire in case of a recall.
I035A01JM-AAT
Checking Tire Inflation Pressure Check your tires once a month or more. Also, check the tire pressure of the spare tire.
How to Check Use a good quality gage to check tire pressure. You can not tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they're underinflated. Check the tire's inflation pressure when the tires are cold. - "Cold" means your vehicle has been sitting for at least three hours or driven no more than 1
mile (1.6 km). Remove the valve cap from the tire valve stem. Press the tire gage firmly onto the valve to get a pressure mea- surement. If the cold tire inflation pres- sure matches the recommended pres- sure on the tire and loading information label, no further adjustment is neces-gkflhma-8.p65
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
1. Manufacturer or Brand name
o Manufacturer or Brand name is
shown. 2. Tire size
(example: P215/45R17 87V) o The "P" indicates the tire is de-
signed for passenger vehicles. A "T" is the designation for a tem- porary spare tire.
o Three-digit number (215): This num- ber gives the width in millimeters of the tire from sidewall edge to sidewall edge.
o Two-digit number (45): This num- ber, known as the aspect ratio, gives the tire's ratio of height to width.
o R: The "R" stands for radial. o Two-digit number (17): This num- ber is the wheel or rim diameter in inches.
o Two digit number (87): This num- ber is the tire's load index. It is a measurement of how much weight each tire can support.
o V: Speed Rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. The ratings range from "A" to "Z" (98 to 186 MPH). 3. TIN (Tire Identification Number) for new tire (example: DOT XX XX XXX XXXX) o DOT: Abbreviation for the "Depart- ment of Transportation". The sym- bol can be placed above, below or to the left or right of the Tire Iden tification Number. Indicates tire is in compliance with the U.S. De- partment of Transportation Motor Vehicle Safety Standards.
o 1st two-digit code: Manufacturer's
identification mark
o 2nd two-digit code: Tire size o 3rd three-digit code: Tire type code
(Optional)
o 4th four-digit code: Date of Manu-
facture
o Four numbers represent the week and year the tire was built. For example, the numbers 3105 means the 31st week of 2005.
4. Tire ply composition and material The number of layers or plies of rubbercoated fabric in the tire. Tire manufacturers also must indicate the materials in the tire, which in- clude steel, nylon, polyester, and others. The letter "R" means radial ply construction; the letter "D" means diagonal or bias ply construction; and the letter "B" means belted-bias ply construction.
5. Maximum permissible inflation
pressure This number is the greatest amount of air pressure that should be put in the tire. Do not exceed the maximum permissible inflation pressure. Refer to the Tire and Loading Information label for recommended inflation pres- sure.
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6. Maximum load rating
This number indicates the maximum load in kilograms and pounds that can be carried by the tire. When replacing the tires on the vehicle, always use a tire that has the same load rating as the factory installed tire.
7. Uniform Tire Quality Grading
(UTQG): Tire manufacturers are required to grade tires based on three perfor- mance factors: treadwear, traction and temperature resistance. For more information, see Uniform Tire Qual- ity Grading on page 8-14.
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
I030D01JM-AAT
TIRE TERMINOLOGY AND DEFINI- TIONS Air Pressure: The amount of air inside the tire pressing outward on the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa). Accessory Weight: This means the combined weight of optional accesso- ries. Some examples of optional ac- cessories are, automatic transmission, power seats, and air conditioning. Aspect Ratio: The relationship of a tire's height to its width. Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials. Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim. Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread.
Cold Tire Pressure: The amount of air pressure in a tire, measured in pounds per square inch (psi) or kilopascals (kPa) before a tire has built up heat from driving. Curb Weight: This means the weight of a motor vehicle with standard and op- tional equipment including the maxi- mum capacity of fuel, oil and coolant, but without passengers and cargo. DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Depart- ment of Transportation motor vehicle safety standards. The DOT code in- cludes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand and date of production. GVWR: Gross Vehicle Weight Rating GAWR FRT: Gross Axle Weight Rating for the front Axle. GAWR RR: Gross Axle Weight Rating for the rear axle.
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
Intended Outboard Sidewall: The side of an asymmetrical tire, that must al- ways face outward when mounted on a vehicle. Kilopascal (kPa): The metric unit for air pressure. Load Index: An assigned number rang- ing from 1 to 279 that corresponds to the load carrying capacity of a tire. Maximum Inflation Pressure: The maximum air pressure to which a cold tire may be inflated. The maximum air pressure is molded onto the sidewall. Maximum Load Rating: The load rat- ing for a tire at the maximum permis- sible inflation pressure for that tire. Maximum Loaded Vehicle Weight: The sum of curb weight; accessory weight; vehicle capacity weight; and production options weight. Normal Occupant Weight: The num- ber of occupants a vehicle is designed to seat multiplied by 150 pounds (68
kg).Occupant Distribution: Designated seating positions. Outward Facing Sidewall: The side of a asymmetrical tire that has a particular side that faces outward when mounted on a vehicle. The side of the tire that contains a whitewall, bears white letter- ing or bears manufacturer, brand and or model name molding that is higher or deeper than the same moldings on the other sidewall of the tire. Passenger (P-Metric) Tire: A tire used on passenger cars and some light duty trucks and multipurpose vehicles. Recommended Inflation Pressure: Vehicle manufacturer's recommended tire inflation pressure and shown on the tire placard. Radial Ply tire: A pneumatic tire in which the ply cords that extend to the beads are laid at 90 degrees to the centerline of the tread. Rim: A metal support for a tire and upon which the tire beads are seated.
Sidewall: The portion of a tire between the tread and the bead. Speed Rating: An alphanumeric code assigned to a tire indicating the maxi- mum speed at which a tire can operate. Traction: The friction between the tire and the road surface. The amount of grip provided. Tread: The portion of a tire that comes into contact with the road. Treadwear Indicators: Narrow bands, sometimes called "wear bars," that show across the tread of a tire when only 2/32
inch of tread remains. UTQGS: Uniform Tire Quality Grading Standards, a tire information system that provides consumers with ratings for a tire's traction, temperature and treadwear. Ratings are determined by tire manufacturers using government testing procedures. The ratings are molded into the sidewall of the tire.gkflhma-8.p65
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CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
Vehicle Capacity Weight: The number of designated seating positions multi- plied by 150 lbs. (68 kg) plus the rated cargo and luggage load Vehicle Maximum Load on the Tire: Load on an individual tire due to curb and accessory weight plus maximum occupant and cargo weight. Vehicle Normal Load on the Tire: That load on an individual tire that is determined by distributing to each axle its share of the curb weight, accessory weight, and normal occupant weight and driving by 2. Vehicle Placard: A label permanently attached to a vehicle showing the origi- nal equipment tire size and recom- mended inflation pressure
I040B01JM-AAT
All Season Tires Hyundai specifies all season tires on some models to provide good perfor- mance for use all year round, including snowy and icy road conditions. All sea- son tires are identified by ALL SEASON and/or M+S (Mud and Snow) on the tire sidewall. Snow tires have better snow traction than all season tires an may be more appropriate in some areas.
I040C01JM-AAT
Summer Tires Hyundai specifies summer tires on some models to provide superior performance on dry roads. Summer tire performance is substantrally reduced in snow and ice. Summer tires do not have the tire trac- tion rating M+S (Mud and Snow) on the tire side wall. if you plan to operate your vehicle in snowy or icy conditions. Hyundai recommends the use of snow tires or all season tires on all four wheels.
I040A01S-AAT
Snow Tires If you equip your car with snow tires, they should be the same size and have the same load capacity as the original tires. Snow tires should be installed on all four wheels; otherwise, poor han- dling may result. Snow tires should carry 4 psi (28 kPa) more air pressure than the pressure recommended for the standard tires on the tire label on the driver side center pillar outer panel or up to the maximum pressure shown on the tire sidewall whichever is less. Do not drive faster than 75 mph (120
km/h) when your car is equipped with snow tires.gkflhma-8.p65
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS 10
I050A04GK-AAT
Tire Chains Tire chains, if necessary, should be installed on the front wheels. Be sure that the chains are installed in accor- dance with the manufacturer's instruc- tions. Refer to the following informa- tion.
Tire size
Snow Chain Thickness
205/55 R 16
215/45 R 17Max. 0.39 in. (10 mm) Max. 0.39 in. (10 mm)
To minimize tire and chain wear, do not continue to use tire chains when they are no longer needed.
WARNING:
o When driving on roads covered with snow or ice, drive at less than 20 mph.
o Use the SAE "S" class or wire &
plastic chains.
o Don't use a tire chains on a vehicle equipped with aluminium wheels. If it is unavoidable use wire-type chains.
o Use tire chains less than 0.39 in. (10 mm) for 16 inch, and 17 inch tires.
o If you have noise caused by chains contacting the body, retighten the chain to avoid contact with the vehicle body.
o To prevent body damage, retighten the chains after driving 0.3~0.6
miles.I060A03GK-AAT
Tire Rotation Temporary spare tire type
Full size spare tire type
I060A01TG
I060A02TG
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CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
11
I070A01A-AAT
Tire Balancing A tire that is out of balance may affect handling and tire wear. The tires on your Hyundai were balanced before the car was delivered but may need balancing again during the years you own the car. Whenever a tire is dismounted for re- pair, it should be rebalanced before being reinstalled on the car.
I080A01A-AAT
Tire Traction Tire traction can be reduced if you drive on worn tires, tires that are improperly inflated or on slippery road surfaces. Tires should be replaced when tread wear indicators appear. To reduce the possibility of losing control, slow down whenever there is rain, snow or ice on the road.
Tires should be rotated every 6,000
miles (10,000 km). If you notice that tires are wearing unevenly between ro- tations, have the car checked by a Hyundai dealer so the cause may be corrected. After rotating, adjust the tire pressures and be sure to check wheel nut torque.! WARNING:
o Do not use the temporary spare
tire for tire rotation.
o Do not mix bias ply and radial ply tires under any circumstances. This may cause unusual handling characteristics that could result in death, serious injury, or property damage.
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8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS 12
I090A05A-AAT
When to Replace Tires
0.06 in. (1.6 mm)
