ing pins on both sides of the glove box.
HLC2096
DO-IT-YOURSELF MAINTENANCE 6- 15
2. Remove the cable and the wiring from the
filter cover.
HLC2097
3. Remove the filter cover by pushing the upper
end of the filter cover.
HLC2098
6- 16 DO-IT-YOURSELF MAINTENANCE
G150A01A-AAT CHECKING STEERING WHEEL FREEPLAY
G160A01A-AAT CHECKING CLUTCH PEDAL FREE-PLAY
4. Replace the two filters. 5.
Installation is the reverse order of disassem- bly.
HLC2099
CAUTION:
Be sure to install the air filter in the direction of the arrow sign. Otherwise, it may cause noise or deterioration.
1.18 in. (30 mm)
HLC5008
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the freeplay. If the freeplay is greater than speci- fied, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
0.24 ~ 0.51 in. (6 ~ 13 mm)
G160A01E
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illustration below. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.
G170A01A-AAT CHECKING BRAKE PEDAL FREE-PLAY
G180A01A-AAT CHECKING BRAKE PEDAL CLEARANCE
0.12 ~ 0.31 in. (3 ~ 8 mm)
1.78 in. (45.1 mm)
HXGS508
G180A01L
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resis- tance. This is the brake pedal freeplay. The freeplay should be within the limits specified in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in- spected by your Hyundai dealer and adjusted or repaired if necessary.
DO-IT-YOURSELF MAINTENANCE 6- 17
G190A01A-AAT CHECKING DRIVE BELTS
Water Pump Pulley
0.2~0.24 in. (5.1~6 mm)
Alternator Pulley
Crankshaft Pulley
HTB186
Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
6- 18 DO-IT-YOURSELF MAINTENANCE
G200A01A-AAT CHECKING AND REPLACING FUSES Replacing a Fusible Link
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.
Bad
Good
G200B01A-AAT Replacing Accessory Fuse
If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure:
1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
G200A01A
A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
HLC4002
HLC4003
The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver's side. Inside the box you will find a list showing the circuits protected by each fuse.
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai deal-
er. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.
NOTE: See page 6-28 for the fuse panel descrip- tions
G210A01A-AAT CHECKING THE BATTERY
Good
Burned out
G200B02L
D010B01A
CAUTION:
A burned-out fuse indicates that there is a problem in the electrical circuit. If you re- place a fuse and it blows as soon as the accessory is turned on, the problem is seri- ous and should be referred to a Hyundai dealer for diagnosis and repair. Never re- place a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.
WARNING:
When working with batteries, carefully ob- serve the following precautions to avoid se- rious injuries.
DO-IT-YOURSELF MAINTENANCE 6- 19
The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as pos- sible.
While batteries are being charged (either by a battery charger or by the vehicle's alternator), they produce explosive gases. Always observe these warnings to prevent injuries from occur- ring: o Charge batteries only in a well ventilated
o Do not permit flames, sparks or smoking in
area.
the area.
o Keep children away from the area.
6- 20 DO-IT-YOURSELF MAINTENANCE
G210B02A-AAT Checking the Battery
Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of household bak- ing soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.
PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Wash hands after handling.
G220A01A-AAT CHECKING ELECTRIC COOLING FANS
G230A03A-AAT POWER STEERING FLUID LEVEL
WARNING:
The radiator fan is controlled by engine cool- ant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the cool- ant temperature decreases the fan will auto- matically shut off. This is a normal condition.
G220B01A-AAT Checking Engine Cooling Fan
The engine cooling fan should come on auto- matically if the engine coolant temperature is high.
G220C01A-AAT Checking Condenser Cooling Fan
The condenser cooling fan should come on automatically whenever the air conditioner is in operation.
HLC5006
The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold conditions (below -4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid character- istic in extremely cold conditions.
DO-IT-YOURSELF MAINTENANCE 6- 21
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight) and the horizontal line
(through the center of each headlight) on the
aiming screen.
And then, draw the parallel line at 0.8 in.(21
mm) place under the horizontal line.
7. Adjust each cut-off line of the low beam to
the parallel line with a phillips screwdriver - VERTICAL AIMING
WARNING:
Horizontal aiming should be adjusted by an authorized Hyundai dealer.
Recommended Fluid Use PSF-3 type fluid
NOTE: Do not start the engine when the power steering oil reservoir is empty.
G240A01A-AAT POWER STEERING HOSES
It is suggested that you check the power steer- ing hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuff- ing or worn spots. Deterioration of the hose could cause premature failure.
G250A01A-AAT FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.
G290A04A-AAT HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sever-
al times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lenses and turn on the
headlights (Low beam).
Vertical Aiming
G290A01A-1
6- 22 DO-IT-YOURSELF MAINTENANCE
G290B02A-AAT Adjustment After Headlight Assembly Replacement
0.8 in. (21mm)
Horizontal line
0.55 in. (14mm)
Vertical line
"P"
Cut-off line
Ground line
G290B01A-1
If the vehicle has had front body repair and the headlight assembly has been replaced, the head- light aiming should be checked using an aiming screen as shown in the illustration. Turn on the headlight switch. (Low Beam Position)
SPECIFICATIONS:
"H"; Horizontal center line of headlights from ground : 25.8 in. (656 mm)
"W"; Distance between each headlight center : 42.4 in. (1,078 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:s 118
in. (3,000 mm).
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustra- tion.
2. Dotted lines in the illustration show the cen-
ter of headlights.
G260A02A-AAT REPLACEMENT OF LIGHT BULBS
Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-27 for the wattage descriptions
CAUTION:
Keep the lamps out of contact with petro- leum products, such as oil, gasoline, etc.
G270A03A-AAT Headlight Bulb
1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,
avoid touching the glass.
4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts.
HLC5033
DO-IT-YOURSELF MAINTENANCE 6- 23
HLC5034-1
5. Disconnect the power cord from the bulb
base in the back of the headlight.
7. Push the bulb spring to remove the headlight
bulb.
HLC5010
6. Remove the dust cover.
HLC5009
HLC5011
6- 24 DO-IT-YOURSELF MAINTENANCE
8. Remove the protective cap from the replace- ment bulb and install the new bulb by match- ing the plastic base with the headlight hole. Re-attach the bulb spring and install the dust cover. Reconnect the power cord.
9. Use the protective cap and carton to dispose
of the old bulb.
10.Check for proper headlight aim.
WARNING:
The halogen bulb contains gas under pres- sure and if impacted could shatter, resulting in flying fragments. Always wear eye protec- tion when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installed in a headlight. Re- place the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
(2)
(1)
G270B01A-GAT Front Turn Signal light / Position Light
HLC5012
2. To replace the front turn signal light (1) or position light (2), take it out from the bulb holder by turning it counterclockwise. Install the new bulb.
3.
G270A03O
1. Disconnect the power cord from the bulb.
HLC5034
G270D01TB-AAT Rear Combination Light
4 Door
4 Door
3 Door
G270D01A
3 Door
(2)
(1)
(2)
G270D02A
(3)
(1)
(3)
DO-IT-YOURSELF MAINTENANCE 6- 25
(1) Stop/Tail Light (2) Turn Signal Light (3) Back-up Light
4.
Install the new bulb.
G270C01TB-AAT Luggage Compartment Light (If Installed)
3 Door
4 Door
1. Remove the cover with a flat-head screw-
driver.
HLC5014
1. Open the trunk lid/tail gate. 2. Remove the mounting screws as shown with
a phillips screwdriver.
HLC5015
HLC5016
3. To replace the rear combination light (stop/ tail light, turn signal light or back-up light), take it out from the bulb holder by turning it counterclockwise.
6- 26 DO-IT-YOURSELF MAINTENANCE
G270G01A-GAT Interior Light (Map Light) (If Installed)
G270H01A-GAT Interior Light
2. Disconnect the power cord.
HTB283
1. Remove the cover with a flat-head screw-
driver.
1. Remove the cover with a flat-head screw-
driver.
HLC5017
HLC5019
3. Replace with a new bulb.
HTB284
2. Replace with a new bulb.
2. Replace with a new bulb.
HLC5018
HLC5020
G280A03A-AAT
4 DOOR
3 DOOR
DO-IT-YOURSELF MAINTENANCE 6- 27
12
10
11
11
10
12
G280A02A
No.
Part Name
Front Position Light
Head light (High/Low)
Front Turn Signal Light
Interior Light (Map Light) (If Installed)
Interior Light
Front Fog Light (If Installed)
Front Side Marker Light
Wattage
60/55
27
10
10
27
No.
10
11
12
Part Name
Rear Combination
Turn Signal Light
Light
Stop/Tail Light
Back-up Light
High Mounted Rear Stop Light (If Installed)
Rear Side Marker Light
Luggage Compartment Light (If Installed)
License Plate Light
Wattage
27
27/8(4 Door), 28/8(3 Door)
17
17
6- 28 DO-IT-YOURSELF MAINTENANCE
G200C02A-GAT FUSE PANEL DESCRIPTION Engine Compartment
HLC5027
DESCRIPTION ALT
BATTERY
FUSIBLE
LINK
FUSE
LAMP ECU IGN
RAD FAN BLOWER
ABS ABS
P/WDW
COND FAN
ECU #1
A/CON COMP
HORN
TAIL LH
TAIL RH H/LP LH H/LP RH
FRONT FOG
ROOM LP
AUDIO
ECU #2
ECU#3
H/L WASHER
FUSE RATING
PROTECTED COMPONENTS
120A 50A 50A 20A 30A 20A 30A 30A 30A 30A 20A
10A
10A 10A
10A
10A 10A 10A 15A
10A
15A
15A
10A 25A
Charging (Generator) Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse Engine control relay, Generator, Fuel pump relay, ECU #3 fuse Ignition power source, Start relay Radiator fan control Blower control ABS control, ABS bleeding connector ABS control, ABS bleeding connector Power window Condenser fan control Radiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve, SMATRA, Glow plug relay, Heater relay, Stop lamp switch A/C relay Horn relay Illumination lamps, Left rear combination lamp, License lamp, DRL control, Position lamp, H/LP washer relay Right rear combination lamp, License lamp, Position lamp Left head lamp, DRL control, Instrument cluster Right head lamp Front fog lamp relay Instrument cluster, Courtesy lamp, Trunk room lamp, ETACM, DLC, Door warning, Multipurpose check connector Audio, Digital clock, Power antenna, A/C switch, Rear fog lamp switch Idle speed actuator, ECM, Camshaft position sensor, EGR actuator, Throttle plate actuator ECM Head lamp washer motor Fuel pump relay, Fuel pump motor
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
F/PUMP CHK (E50)
G200E01A-GAT Inner Panel
FUSE
FUSE RATING
PROTECTED COMPONENTS
DO-IT-YOURSELF MAINTENANCE 6- 29
10
11
12
13
14
15
16
17
18
10A
10A
10A
15A
10A
10A
10A
10A
20A
Hazard warning, Back-up lamp switch, Transaxle range switch,
A/T shift & key lock control module
ETACM, Pre-Excitation resistor, Instrument cluster, Seat belt timer
Instrument cluster
Air bag
ECM, A/T shift lever, Transaxle range switch, Mass air flow sensor, Vehicle
speed sensor, Water sensor
Power door lock
Hazard warning, ETACM
Stop lamp, A/T shift lever, A/T key interlock solenoid
Rear window defogger
Head lamp, Power window, Head lamp leveling, Head lamp washer,
10A
ETACM, Front fog lamp, Blower control, Rear intermittent washer, Fuel
filter relay
Front wiper & washer
Seat warmer
ABS control, ABS bleeding
Digital clock, Audio, A/T shift & key lock control module
Cigarette lighter
Power outside mirror
Rear window & outside mirror defogger
Rear wiper
20A
20A
10A
10A
15A
10A
10A
20A
HLC5031
7. EMISSION CONTROL SYSTEM
Emission Control System ............................................................... 7-2
Catalytic Converter ......................................................................... 7-2
7- 2 EMISSION CONTROL SYSTEMS
H010A01A-AAT EMISSION CONTROL SYSTEM
Your Hyundai is equipped with an emission control system to meet all requirements of the U.S. Environmental Protection Agency or Cali- fornia Air Resources Board. There are three emission control systems which are as follows.
1) Crankcase Emission Control System 2) Evaporative Emission Control System 3) Exhaust Emission Control System
In order to ensure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual.
H010B01A-AAT 1. CRANKCASE EMISSION CONTROL
SYSTEM
The positive crankcase ventilation system is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies filtered fresh air to the crankcase through the air intake hose. In- side the crankcase, the fresh air mixes with blow-by gases, then passes through the PCV valve into the induction system.
H010C01S-AAT 2. Evaporative Emission Control (In- cluding ORVR: Onboard Refueling Va- por Recovery) System
The Evaporative Emission Control System is designed to prevent fuel vapors from escaping into the atmosphere. (The ORVR system is designed to allow the vapors from the fuel tank to be loaded into a canister while refueling at the gas station, pre- venting the escape of fuel vapors into the atmo- sphere.)
Canister
Fuel vapors generated inside the fuel tank are absorbed and stored in the onboard canister. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction system through the purge control so- lenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled by the Engine Control Module (ECM); when the engine coolant temperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After the engine warms- up during ordinary driving, the PCSV opens to introduce evaporated fuel to the engine.
H010D01A-AAT 3. EXHAUST EMISSION
CONTROL SYSTEM
The Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle performace.
H020A01A-AAT CATALYTIC CONVERTER
Catalytic Converter
HLC5022
All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to reduce the carbon monoxide, hydrocarbons and nitro- gen oxides contained in the exhaust gas. Ex- haust gases passing through the catalytic con- verter cause it to operate at a very high tem- perature. The introduction of large amounts of
EMISSION CONTROL SYSTEMS 7- 3
WARNING:
o Remember that your Hyundai dealer is
your best source of assistance.
o Do not stop your Hyundai over any com- bustible material such as grass, paper, leaves or rags. These materials might contact the hot catalytic converter and a fire might result.
unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by ob- serving the following:
WARNING:
o Use unleaded fuel only. o Maintain the engine in good operating condition. Extremely high catalytic con- verter temperatures can result from im- proper operation of the electrical, ignition or multiport electronic fuel injection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for periods longer
than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and create a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust system while the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.
8. CONSUMER INFORMATION &
REPORTING SAFETY DEFECTS
Vehicle Identification Number (VIN) .............................................. 8-2
Engine Number .............................................................................. 8-2
Recommended Inflation Pressures................................................ 8-2
Snow Tires ...................................................................................... 8-3
Tire Chains ..................................................................................... 8-3
Tire Rotation ................................................................................... 8-4
Tire Balancing................................................................................. 8-4
Tire Traction ................................................................................... 8-4
When to Replace Tires .................................................................. 8-4
Spare Tire and Tools ..................................................................... 8-5
Warranties for Your Hyundai Vehicle ..............................................8-5
Consumer Information .....................................................................8-6
Reporting Safety Defects ................................................................8-7
8- 2 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
I010A02A-AAT VEHICLE IDENTIFICATION NUMBER (VIN)
I010A01A-1
The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found in four different places on your car:
1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel where it can be seen by looking down through the windshield. 3. Door edge post 4. On the lower side of the center pillar outer
panel.
I010B01A-AAT Engine Number
I030A02A-AAT RECOMMENDED INFLATION PRESSURES
F040A02TB-1
The engine number is stamped on the engine block as shown in the drawing.
I020A01A-AAT TIRE INFORMATION
The tires supplied on your new Hyundai are chosen to provide the best performance for normal driving.
The tire label located in the glove box gives the tire pressures recommended for your car.
I030A01A
RECOMMENDED INFLATION PRESSURE-COLD
TIRE SIZE
P175/70R13
P185/60R14
T105/70R14
T105/70D14
PRESSURE, kPa (PSI)
Up to 2 persons Front Rear 207(30) 207(30) 207(30) 207(30)
Up to MAX. load Front Rear 230(33) 230(33) 230(33) 230(33)
TEMPERARY USE ONLY
414(60)
These pressures were chosen to provide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions.
Tire pressures should be checked at least monthly. Proper tire inflation pressures should be maintained for these reasons: o Lower-than-recommended tire pressures cause uneven tread wear and poor handling. o Higher-than-recommended tire pressures in- crease the chance of damage from impacts and cause uneven tread wear.
CAUTION:
Always observe the following:
o Check pressures when the tires are cold. That is, after the car has been parked for at least three hours and hasn't been driven more than one mile or 1.6 km since starting up.
o Check the pressure of your spare tire each time you check the pressure of other tires.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 3
I040A01A-AAT SNOW TIRES
I050A03A-AAT TIRE CHAINS
If you equip your car with snow tires, they should be the same size and have the same load capacity as the original tires. Snow tires should be installed on all four wheels; otherwise, poor handling may result. Snow tires should carry 4 psi (28 kPa) more air pressure than the pressure recommended for the standard tires on the tire label on the glove box, or up to the maximum pressure shown on the tire sidewall whichever is less. Do not drive faster than the speed limit when your car is equipped with snow tires.
Tire chains, if necessary, should be installed on the front wheels. Be sure that the chains are installed in accordance with the manufacturer's instructions.
To minimize tire and chain wear, do not con- tinue to use tire chains when they are no longer needed.
WARNING:
o When driving on roads covered with snow or ice, drive at less than 20 mph (30 km/h). o Use the SAE "S" class or wire & plastic
chains.
o If you have noise caused by chains contacting the body, retighten the chain to avoid contact with the vehicle body. o To prevent body damage, retighten the
chains after driving 0.3~0.6 miles.
8- 4 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
I060A02A-AAT TIRE ROTATION
I070A01A-AAT TIRE BALANCING
I090A01A-AAT WHEN TO REPLACE TIRES
A tire that is out of balance may affect handling and tire wear. The tires on your Hyundai were balanced before the car was delivered but may need balancing again during the years you own the car. Whenever a tire is dismounted for repair, it should be rebalanced before being reinstalled on the car.
I080A01A-AAT TIRE TRACTION
Tire traction can be reduced if you drive on worn tires, tires that are improperly inflated or on slippery road surfaces. Tires should be replaced when tread wear indicators appear. To reduce the possibility of losing control, slow down when- ever there is rain, snow or ice on the road.
0.06 in. (1.6 mm)
Wear indicator
HGK248
The original tires on your car have tread wear indicators. The tread wear indicators appear when the tread depth is 0.06 in. (1.6 mm). The tire should be replaced when these appear as a solid bar across two or more grooves of the tread. Always replace your tires with those of the recommended size. If you change wheels, the new wheel's rim width and offset must meet Hyundai specification.
HEF-241
Tires should be rotated every 7,500 miles (12,000
km). If you notice that tires are wearing un-
evenly between rotations, have the car checked
by a Hyundai dealer so the cause may be
corrected.
After rotating, adjust the tire pressures and be
sure to check the wheel nut torque.
WARNING:
o Do not use the temporary spare tire for
tire rotation.
o Do not mix bias ply and radial ply tires under any circumstances. This may cause unusual handling characteristics that could result in death, serious injury, or property damage.
!
WARNING:
o Driving on worn-out tires is dangerous! Worn-out tires can cause loss of brak- ing effectiveness, steering control and traction. When replacing tires, never mix radial and bias ply tires on the same car. If you replace radial tires with bias- ply tires, they must be installed in sets of four.
o Using tires and wheels of other than the recommended sizes could cause unusual handling characteristics that could cause death, serious injury, or property damage.
o Wheels that do not meet Hyundai's dimensional specifications may fit poorly and result in damage to the vehicle, including broken wheel studs.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 5
I100A02E-AAT SPARE TIRE AND TOOLS
I110A01A-AAT SHOP MANUAL
A Hyundai Shop Manual is available from your authorized Hyundai dealer. It's written for pro- fessional technicians, but is simple enough for most mechanically-inclined owners to under- stand.
I120A02A-AAT WARRANTIES FOR YOUR HYUNDAI VEHICLE
Your Hyundai is delivered with the following:
I100A01A
Spare tire and wheel Wheel nut wrench, Wrench bar Jack
o New vehicle 60 Months/60,000 Miles Limited
Warranty.
o New vehicle 120 Months/100,000 Miles Lim- ited Powertrain Warranty (first owner only).
o Anti-Perforation Limited Warranty o Emission Defect Warranty - Federal Vehicle o California Emission Control System Warran-
ty (if applicable)
o Emission Performance Warranty Federal
o Replacement Parts and Accessories Limited
vehicle
Warranty
NOTE: Detailed warranty information is provided in your Hyundai Owner's Handbook.
!
WARNING:
The temperature grade for this tire is es- tablished for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
Uniform Tire Quality Grading - Quality grades can be found on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A
8- 6 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
I130A01A-AAT CONSUMER INFORMATION
This consumer information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Hyundai automobiles with infor- mation on uniform tire quality grading. Your Hyundai dealer will help answer any questions you may have as you read this information.
I130B03A-AAT Tire Grading
Department of Transportation quality grades - All passenger vehicle tires must conform to Federal Safety Standards in addition to these grades. These quality grades are molded on the sidewall.
Treadwear - The treadwear grade is a com- parative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For ex- ample, a tire graded 150 would wear one and a half (1 - 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to varia- tions in driving habits, service practices and differences in road characteristics and cli- mate.
Traction AA, A, B, C - The traction grades, from highest to lowest, are AA, A, B, and C. Those grades represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government test surfac- es of asphalt and concrete. A tire marked C may have poor traction performance.
WARNING:
The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning, or peak traction characteristics.
Temperature A, B, C - The temperature grades are A (the highest), B, and C, repre- senting the tire's resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor labo- ratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Feder- al Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.
I130D02A-AAT Hyundai motor vehicles are designed and man- ufactured to meet or exceed all applicable safe- ty standards.
Central Region: Illinois, Indiana, Missouri, lowa, Kansas, Kentucky, Michigan, Minnesota, Ne- braska, North Dakota, South Dakota, Ohio, Wis- consin.
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 7
Central Region
700 No. Enterprise Street
Aurora, Illinois 60504
(800) 633-5151
Western Region: Alaska, Hawaii, Arizona, California, Colorado, ldaho, Montana, Nevada, New Mexico, Oregon, Texas, Utah, Washing- ton, Wyoming.
Western Region
10550 Talbert Avenue
P.O.Box 20850
Fountain Valley, California 92728-0850
(800) 633-5151
For your safety, however, we strongly urge you to read and follow all directions in this Owner's Manual, particularly the information under the headings "NOTE", "CAUTION" and "WARN- ING".
If, after reading this manual, you have any questions regarding the operation of your vehi- cle, please contact your nearest Hyundai Motor America Regional Office as listed below:
Eastern Region : Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvanina, Rhode Is- land, Vermont, Virginia, West Virginia.
Eastern Region
1100 Cranbury South River Road
Jamesburg, NJ 08831
(800) 633-5151
Southern Region: Alabama, Arkansas, Flori- da, Georgia, Louisiana, Mississippi, North Caro- lina, South Carolina, Oklahoma, Tennessee, Texas.
Southern Region
270 Riverside Parkway, Suite A
Austell, GA 30168
(800) 633-5151
8- 8 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 or write to: NHTSA, U.S. Department of Transportation, Washington. D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
I130C02A-AAT
REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National High- way Traffic Safety Administration (NHTSA) in addition to notifying HYUNDAI MOTOR AMERICA. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. How- ever, NHTSA cannot become involved in individual problems between you, your dealer, or HYUNDAI MOTOR AMERICA.
9. VEHICLE SPECIFICATIONS
Measurement ...................................................................................9-2
Engine ..............................................................................................9-3
Lubrication Chart ..............................................................................9-4
9- 2 VEHICLE SPECIFICATIONS
J010A01A-AAT MEASUREMENT
Item
Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
J020A01A-AAT POWER STEERING
Type
Wheel free play
Rack stroke
Oil pump type
J060A01A-AAT FUEL SYSTEM
Fuel tank
capacity
in. (mm)
4 DOOR
3 DOOR
167.7 (4260)
165.9 (4215)
66.1 (1680)
54.9 (1395)
96.1 (2440)
56.5 (1435)
56.1 (1425)
J030A03A-AAT TIRE
Standard
Option
Spare
J040A01A-AAT ELECTRICAL
Battery
Alternator
Starter
Tire Size
P175/70 R13
P185/60 R14
Inflation Pressure
30PSI (207 kPa)
T105/70 D(R)14
60PSI (414 kPa)
MF12V, 55AH
13.5V 90A
Automatic T/A
Manual T/A
0.9 KW
0.7 KW
Rack and pinion
0 ~ 1.18 in (0 ~ 30 mm)
5.3 in. (134 mm)
Vane type
US. gal
11.9
Imp.gal
9.9
Liter
45
J050A01A-AAT BRAKE
Type
Front brake type
Rear brake type
Parking brake
Dual hydraulic with brake booster
Ventilated disc
Drum
Cable operated on rear wheel
VEHICLE SPECIFICATIONS 9- 3
J070A04A-AAT ENGINE
ITEMS
Engine Type
Bore x Stroke
Displacement (cc)
Idle Speed (RPM)
Spark plug
Spark plug gap
NGK
CHAMPION
Valve Clearance
Intake valve
(warm engine)
Exhaust valve
Ignition timing (Base)
Firing order
Oil grade (API)
SPECIFICATIONS
1.6 MPI
4-Cylinder in-line DOHC
76.5 x 87
1,599
800 ± 100
BKR5ES-11
RC10YC4
0.039 to 0.043 in. (1.0 to 1.1 mm)
Auto lash
Auto lash
BTDC 10° ± 5°
1 - 3 - 4 - 2
SH, SG or SG/CD and ABOVE multigrade and fuel-efficient oil
9- 4 VEHICLE SPECIFICATIONS
J080A10A-AAT LUBRICATION CHART
Item
Oil & Grease Standard
Q'ty (US.QTS)(Imp.qts, liter)
Engine oil
API SH, Hot Climate : SAE 20W-40, 20W-50 (ABOVE 32°F OR 0°C)
Drain and refill
SG or Normal Climate : SAE 10W-30 ,10W-40, 10W-50 (ABOVE -10°F OR -23°C)
Without oil filter : 3.16 (2.3, 3.0)
SG/CD Cold Climate : SAE 5W-30, 5W-40 (BELOW 100°F OR 38°C)
With oil filter : 3.49 (2.9, 3.3)
Transaxle
Manual
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
Auto
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III or SK ATF SP-III
Power steering
PSF-3
Brake fluid
DOT 3, DOT 4 or Equivalent
Coolant Manual
Transaxle
Automatic
Transaxle
Ethylene glycol base for aluminum radiator
* Hyundai recommends using Castrol oil or equivalent oil in your engine.
2.27 (1.9, 2.15)
6.45 (5.4, 6.1)
0.95 (0.79, 0.9)
As required
6.2 (5.2, 5.88)
5.8 (4.8, 5.48)
10.INDEX
10
10- 2 INDEX
Airbag ................................................................................................ 1-26
Air Conditioner
Care ............................................................................................. 6-14
Operation ..................................................................................... 1-63
Air Filter (For Evaporator and Blower Unit) ..................................... 1-64
Antenna ............................................................................................. 1-83
Ashtray .............................................................................................. 1-45
Audio Fault Code .............................................................................. 1-80
Audio System
Cassette tape player operation (H245) ........................................ 1-73
Compact disk player operation (H265) ........................................ 1-78
Stereo radio operation (H215, H245, H265) .............. 1-68, 1-70, 1-75
Automatic Transaxle ........................................................................... 2-7
Overdrive switch ............................................................................ 2-8
Shift lock release ........................................................................... 2-9
Battery ............................................................................................... 6-19
Bi-Level Heating ................................................................................ 1-61
Brake
Anti-lock system .......................................................................... 2-10
Checking the brakes .................................................................... 6-13
Fluid ............................................................................................. 6-13
Pedal clearance ........................................................................... 6-17
Pedal free-play ............................................................................. 6-17
Practices ...................................................................................... 2-10
Breaking-In your new Hyundai ........................................................... 1-3
Care of Cassette tapes ..................................................................... 1-81
Care of Disk ...................................................................................... 1-81
Cargo Area Cover ............................................................................. 1-55
Catalytic Converter ............................................................................. 7-2
Changing a flat tire .............................................................................. 3-6
Child-Protector Rear Door Look ......................................................... 1-5
Child Restraint System ..................................................................... 1-19
Installing a child restraint seat with the
"Tether Anchorage" system ...................................................... 1-21
Securing the child restraint seat with the "ISOFIX" system ........ 1-22
Cigarette Lighter ................................................................................ 1-45
Clock ................................................................................................ 1-44
Clutch
Checking fluid .............................................................................. 6-14
Pedal free-play ............................................................................. 6-16
Combination Light
Headlight flasher .......................................................................... 1-41
Headlight switch ........................................................................... 1-41
High-beam switch ........................................................................ 1-41
Lane change signal ...................................................................... 1-40
Turn signal operation ................................................................... 1-40
Cooling Fans ..................................................................................... 6-20
Corrosion Protection
Cleaning the interior ....................................................................... 4-4
Protecting your Hyundai from corrosion ........................................ 4-2
Washing and waxing ...................................................................... 4-3
Defrosting/Defogging ......................................................................... 1-65
Door
Central door lock ........................................................................... 1-6
Door locks ...................................................................................... 1-4
Locking, unlocking front door with a key ....................................... 1-4
Drink Holder ...................................................................................... 1-46
Drive Belts ........................................................................................ 6-17
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-12
Winter driving ............................................................................... 2-12
Dual-Stage Supplemental Restraint (AIRBAG) System ................... 1-26
Emissions Control Systems ................................................................ 7-2
Engine
Before starting the engine .............................................................. 2-3
Compartment (For 1.6 DOHC) ...................................................... 6-2
Coolant ........................................................................................... 6-6
Coolant temperature gauge ......................................................... 1-37
If the engine overheats .................................................................. 3-4
Number .......................................................................................... 8-2
Oil .................................................................................................. 6-4
Starting ........................................................................................... 2-4
Engine Exhaust Can Be Dangerous ................................................... 2-2
Fan Speed Control (Blower Control) ................................................ 1-58
Fog Light
Front ............................................................................................. 1-44
Front Seats
Adjustable front seats .................................................................. 1-10
Adjustable headrests ................................................................... 1-10
Adjusting seatback angle ............................................................. 1-10
Adjusting seatback forward and rearward ................................... 1-10
INDEX 10- 3
Lumbar support control ................................................................ 1-11
Seat cushion height adjustment ................................................... 1-11
Seat pocket .................................................................................. 1-48
Fuel
Capacity ......................................................................................... 9-2
Gauge .......................................................................................... 1-36
Recommendations ......................................................................... 1-2
Fuel Filler Lid
Remote release ............................................................................ 1-52
Fuses ................................................................................................ 6-18
General Checks .................................................................................. 6-3
Glove box .......................................................................................... 1-47
Hazard Warning System ................................................................... 1-43
Headlight Bulb ................................................................................... 6-23
Heating and Ventilation
Air flow control ............................................................................. 1-59
Air intake control .......................................................................... 1-58
Bi-level heating ............................................................................ 1-61
Defrosting/Defogging .................................................................... 1-65
Fan seed control (Blower control) ............................................... 1-58
Temperature control ..................................................................... 1-61
High-Mounted Rear Stop Light ......................................................... 1-51
Hood Release ................................................................................... 1-51
Horn ................................................................................................ 1-56
10- 4 INDEX
Ignition Switch ..................................................................................... 2-3
Instrument Cluster and Indicator ....................................................... 1-33
Instrument Panel Light Control (Rheostat) ....................................... 1-45
Interior Light ...................................................................................... 1-47
Jump Starting ...................................................................................... 3-3
Keys .................................................................................................. 1-3
If you lose your keys ................................................................... 3-12
Positions ........................................................................................ 2-3
Maintenance Intervals
Explanation of scheduled maintenance items .............................. 5-7
Maintenance under severe usage conditions ................................ 5-6
Scheduled maintenance ................................................................. 5-4
Service requirements ..................................................................... 5-2
Mirrors
Day/night inside rearview ............................................................. 1-50
Outside rear view ........................................................................ 1-48
Odometer/Trip Odometer .................................................................. 1-38
Parking Brake ................................................................................... 1-51
Power Steering Fluid Level ............................................................... 6-20
Pretensioner Seat Belt ...................................................................... 1-25
Rear Seats
Fold down .................................................................................... 1-12
Rear seat entry ............................................................................ 1-12
Rear Window Defroster Switch ......................................................... 1-43
Rear Window Wiper and Washer ..................................................... 1-43
Replacement of Bulbs ....................................................................... 6-22
Seat Belts
2-Point static type ........................................................................ 1-18
3-Point type .................................................................................. 1-16
Adjusting your seat belt ............................................................... 1-18
Adjutable height ........................................................................... 1-16
Care of seat belts ........................................................................ 1-15
Precautions .................................................................................. 1-14
Spark Plugs ........................................................................................ 6-8
Speedometer ..................................................................................... 1-37
Starting Procedures ............................................................................ 2-4
Steering Wheel
Free-play ...................................................................................... 6-16
Stereo Sound System ....................................................................... 1-66
Sun Visor .......................................................................................... 1-55
INDEX 10- 5
Vehicle Identification Number (VIN) .................................................... 8-2
Vehicle Specifications
Engine ............................................................................................ 9-3
Lubrication Chart ............................................................................ 9-4
Measurement ................................................................................. 9-2
Warning Lights and Indicatior ........................................................... 1-34
Windows
Manual ........................................................................................... 1-8
Power ............................................................................................. 1-9
Windshield Wiper and Washer ......................................................... 1-41
Adjustable intermittent wiper operation ........................................ 1-42
Windshield Wiper Blades ............................................................. 6-10
Tachometer ....................................................................................... 1-37
Tailgate .............................................................................................. 1-54
Theft-Alarm System ............................................................................ 1-6
Tires
Balancing ....................................................................................... 8-4
Chains ............................................................................................ 8-3
Changing a flat tire ........................................................................ 3-6
If you have a flat tire ...................................................................... 3-5
Information ..................................................................................... 8-2
Pressure (see glove box) .............................................................. 8-2
Replacement .................................................................................. 8-4
Rotation .......................................................................................... 8-4
Snow tires ...................................................................................... 8-3
Spare tire ....................................................................................... 3-4
Traction .......................................................................................... 8-4
Towing
Emergency ................................................................................... 3-12
If your car must be towed ........................................................... 3-10
Trailer towing ............................................................................... 2-14
Transaxle
Automatic ....................................................................................... 2-7
Automatic transaxle fluid checking .............................................. 6-11
Manual ........................................................................................... 2-5
Manual transaxle oil checking ..................................................... 6-10
Trip Computer ................................................................................... 1-38
Trunk
Emergency latch release ............................................................. 1-54
Remote release ............................................................................ 1-53
INFORMATION INFORMATION INFORMATION INFORMATION INFORMATION
SERVICE STATION SERVICE STATION SERVICE STATION SERVICE STATION SERVICE STATION FUEL: FUEL: FUEL: FUEL: FUEL: UNLEADED gasoline only Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY FUEL TANK CAPACITY FUEL TANK CAPACITY FUEL TANK CAPACITY FUEL TANK CAPACITY Original, US.gal (Imp.gal., liter) 11.9 (9.9, 45)
TIRE PRESSURE: TIRE PRESSURE: TIRE PRESSURE: TIRE PRESSURE: TIRE PRESSURE: See the label in the glove box.
OTHER TIRE
OTHER TIRE
OTHER TIRE
OTHER TIRE
OTHER TIRE
See pages 8-1 through 8-6
INFORMATION: INFORMATION: INFORMATION: INFORMATION: INFORMATION:
HOOD RELEASE: HOOD RELEASE: HOOD RELEASE: HOOD RELEASE: HOOD RELEASE: Pull handle under left side of dash.
ENGINE OIL: ENGINE OIL: ENGINE OIL: ENGINE OIL: ENGINE OIL: SH, SG or SG/CD multigrade and fuel efficient oil. Use SAE 10W- 30, 10W-40 or 10W-50 if normal temperatures are above -10°F (- 23°C). For other viscosity recommendations, see page 6-4.
TRANSAXLE: TRANSAXLE: TRANSAXLE: TRANSAXLE: TRANSAXLE:
MANUAL MANUAL MANUAL MANUAL MANUAL HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) Oil level should be up to filler-bolt hole in housing beside differential.
TRANSAXLE: TRANSAXLE: TRANSAXLE: TRANSAXLE: TRANSAXLE:
AUTOMATIC AUTOMATIC AUTOMATIC AUTOMATIC AUTOMATIC Apply the parking brake, with the engine running, shift the selector lever through all ranges and return to "N" (Neutral) position. Then check the level of fluid on the dipstick. Use only HYUNDAI GENU- INE ATF available at your dealer, DIAMOND ATF SP-III or SK ATF SP-III.
INDEX INDEX INDEX INDEX INDEX
QUICK
QUICK
QUICK
QUICK
QUICK
o Car will not start .................................................................... 3-2
o Flat tire ................................................................................. 3-5
o Warning light/chime comes on .................................... 1-34 ~ 1-36
o Engine overheats ................................................................... 3-4
o Towing of your vehicle ......................................................... 3-10
o Starting the engine ................................................................. 2-4
o Driving tips for first 1,200 miles (2,000 km) .......................... 1-3
o Scheduled maintenance ......................................................... 5-4
o Reporting safety defects ......................................................... 8-8
Seoul Korea
Printing: JAN. 08, 2003
Publication No.: A25O-EU31C
Printed in Korea
2003
D R I V I N G IS B E L I E V I N G
A010A02A-AAT
WARRANTIES FOR YOUR HYUNDAI VEHICLE
o New Vehicle 60 Months/60,000 Miles Limited Warranty o New Vehicle 120 Months/100,000 Miles Limited Powertrain Warranty (first owner only) o Anti-Perforation Limited Warranty o Emission Defect Warranty - Federal Vehicle o California Emission Control System Warranty (if applicable) o Emission Performance Warranty - Federal Vehicle o Replacement Parts and Accessories Limited Warranty
NOTE: Detailed warranty information is provided in your Hyundai Owner's Handbook.
A020A01A-AAT
RESPONSIBILITY
FOR MAINTENANCE
The maintenance requirements for your new Hyundai are found in Section 5. As the owner, it is your responsibility to see that all maintenance operations specified by the manufacturer are carried out at the appropriate intervals. When the vehicle is used in severe driving conditions, more frequent maintenance is required for some operations. Maintenance requirements for severe operating conditions are also included in Section 5.
OWNER'S
MANUAL
A030A03A-AAT
Operation Maintenance Specifications
All information in this Owner's Manual is current at the time of publication. However, Hyundai reserves the right to make changes at any time so that our policy of continual product improvement may be carried out.
This manual applies to all Hyundai models and includes descriptions and explanations of optional as well as standard equipment. As a result, you may find material in this manual that does not apply to your specific vehicle.