2004 Ford E 450 Owners Manual

197

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.

On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists the service technician in properly servicing your vehicle. When the Check Engine/Service Engine Soon light illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause your Check Engine/Service Engine Soon light to illuminate. Examples are: 1. The vehicle has run out of fuel. (The engine may misfire or run poorly.) 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required. If the Check Engine/Service Engine Soon light remains on, have your vehicle serviced at the first available opportunity.

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your “Check Engine/Service Engine Soon” light is on, refer to the description in the Warning lights and chimes section of the Instrument cluster chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on.

198

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF.

Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range.

199

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

2. If the fluid level is low, start the engine. 3. While the engine idles, turn the steering wheel left and right several times. 4. Turn the engine off.

For E-450 and E-550 vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been

turned off.

5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir.

BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels below the “MAX” line that do not trigger the brake system warning lamp are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately.

MAX

DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication. Refer to the scheduled maintenance guide for maintenance intervals. If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will also be necessary.

TRANSMISSION FLUID

Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage.

200

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is at normal operating temperature (approximately 30 km [20 miles]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking. 1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature.

Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F).

Correct fluid level The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20
miles) of driving. You can check the fluid without driving if the ambient temperature is above 10°C (50°F). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature.

201

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

The transmission fluid should be in this range if at normal operating temperature (66°C-77°C [150°F-170°F]). The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]).

High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers.

202

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Loosen the clamp that secures the two halves of the air filter housing together.

3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing.

5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the two halves of the air filter housing and secure the clamp. 7. Connect the fresh air inlet tube to the radiator support. INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example:

203

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate.

Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C. The grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include

acceleration, cornering, hydroplaning or peak traction characteristics.

Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance

204

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed,

underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

TIRES Tires are designed to give many thousands of miles of service, but they must be maintained in order to get the maximum benefit from them.

Glossary of tire terminology • Tire label: A label showing the OE (Original Equipment) tire sizes, recommended inflation pressure and the maximum weight the vehicle can carry.

• Tire Identification Number (TIN): A number on the sidewall of

each tire providing information about the tire brand and manufacturing plant, tire size and date of manufacturer.

• Inflation pressure: A measure of the amount of air in a tire. • Standard load: A class of P-metric or Metric tires designed to carry a maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tires load carrying capability. • Extra load: A class of P-metric or Metric tires designed to carry a heavier maximum load at 41 psi [43 psi (2.9 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tires load carrying capability.

• kPa: Kilopascal, a metric unit of air pressure. • PSI: Pounds per square inch, a standard unit of air pressure. • B-pillar: The structural member at the side of the vehicle behind the • Bead area of the tire: Area of the tire next to the rim. • Sidewall of the tire: Area between the bead area and the tread. • Tread area of the tire: Area of the perimeter of the tire that

front door.

contacts the road when mounted on the vehicle.

205

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications • Rim: The metal support (wheel) for a tire or a tire and tube assembly

upon which the tire beads are seated.

INFORMATION CONTAINED ON THE TIRE SIDEWALL Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall.

Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different than this example.) 1. P: Indicates a tire, designated by the Tire and Rim Association (T&RA), that maybe used for service on cars, SUVs, minivans and light trucks. Note: If your tire size does not begin with a letter this may mean it is designated by either ETRTO (European Tire and Rim Technical Organization) or JATMA (Japan Tire Manufacturing Association). 2. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 3. 65: Indicates the aspect ratio which gives the tire’s ratio of height to width. 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry. You may find this information in your owner’s guide. If not, contact a local tire dealer.

206

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Note: You may not find this information on all tires because it is not required by federal law. 7. H: Indicates the tire’s speed rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time under a standard condition of load and inflation pressure. The tires on your vehicle may operate at different conditions for load and inflation pressure. These speed ratings may need to be adjusted for the difference in conditions. The ratings range from 159 km/h (99 mph) to 299 km/h (186 mph). These ratings are listed in the following chart. Note: You may not find this information on all tires because it is not required by federal law.

Letter rating

Speed rating - km/h (mph)

159 km/h (99 mph) 171 km/h (106 mph) 180 km/h (112 mph) 190 km/h (118 mph) 200 km/h (124 mph) 210 km/h (130 mph) 240 km/h (149 mph) 270 km/h (168 mph) 299 km/h (186 mph)

Note: For tires with a maximum speed capability over 240 km/h (149
mph), tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 299 km/h (186 mph), tire manufacturers always use the letters ZR. 8. U.S. DOT Tire Identification Number (TIN): This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built. For example, the numbers 317 mean the 31st week of 1997. After 2000 the numbers go to four digits. For example, 2501 means the 25th week of 2001. The numbers in between are marketing codes used at the manufacturer’s discretion. This information is used to contact customers if a tire defect requires a recall. 9. M+S or M/S: Mud and Snow. or AT: All Terrain. or AS: All Season.

207

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

10. Tire Ply Composition and Material Used: Indicates the number of plies or the number of layers of rubber-coated fabric in the tire tread and sidewall. Tire manufacturers also must indicate the ply materials in the tire and the sidewall, which include steel, nylon, polyester, and others. 11. Maximum Load: Indicates the maximum load in kilograms and pounds that can be carried by the tire. Refer to the tire label or the safety certification label, located on the B-Pillar or the driver’s door, for the correct tire pressure for your vehicle 12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the

wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and one-half (11⁄2) times as well on the government course as a tire graded 100. • Traction: The traction grades, from highest to lowest are AA, A, B,

and C. The grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

• Temperature: The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.

13. Maximum Permissible Inflation Pressure: Tire manufactures maximum permissible pressure and/or the pressure at which the maximum load can be carried by the tire. This pressure is normally higher than the manufacturer’s recommended cold inflation pressure which can be found on either the tire label or certification label which is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door. The cold inflation pressure should never be set lower than the recommended pressure on the label. Note: You may not find this information on all tires because it is not required by federal law. The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc.

208

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information than those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the tires load-carrying capabilities and its inflation limits. 3. Maximum Load Dual kg (lbs.) at kPa (psi) cold: Indicates the maximum load and tire pressure when the tire is used as a dual; a dual is defined as when four tires are put on the rear axle (a total of six or more tires on the vehicle). 4. Maximum Load Single kg (lbs.) at kPa (psi) cold: Indicates the maximum load and tire pressure when the tire is used as a single; a single is defined as when two tires (total) are put on the rear axle.

Information on “T” type tires T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different than this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2. 145: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

S P A RE TIRE 1 4 5 / 8 0D16 105M

TO60P.S.I.T

RARYUSEONLY

TE

TEM

IN

209

Maintenance and Specifications

3. 80: Indicates the aspect ratio which gives the tires ratio of height to width. Numbers of 70 or lower indicate a short sidewall. 4. D: Indicates a “diagonal” type tire. R: Indicates a “radial” type tire. 5. 16: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter.

Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B-Pillar or the driver’s door.

TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to wear abnormally. Here are some of the important maintenance items

Tire inflation pressure Use a tire gauge to check the tire inflation pressure at least monthly (check the tire inflation pressure in the spare tire every 6 months) and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type of tire pressure gauge. Use the recommended cold inflation pressure for optimum tire performance and wear. Under-inflation or over-inflation may cause uneven treadwear patterns.

Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or ⬙blowout⬙,

with unexpected loss of vehicle control and increased risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tire. It also may result in unnecessary tire stress, irregular wear, loss of vehicle control and accidents. A tire can lose up to half of its air pressure and not appear to be flat!

When weather temperature changes occur, tire inflation pressures also change. A 10 degree temperature change causes a corresponding drop of 7 kPa (1 psi) in inflation pressure. Check your tire pressures frequently and adjust them to the proper pressure which can be found on the tire label or certification label.

210

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

If checking tire pressure when the tire is hot, (i.e. driven more than 1.6
km [1mile]), never “bleed” or reduce air pressure. The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures. A hot tire at or below recommended cold inflation pressure could be significantly under-inflated. To check the pressure in your tire(s): 1. Make sure the tires are cool, meaning they are not hot from driving even a mile. Note: If you have to drive a distance to get air for your tire(s), check and record the tire pressure first and add the appropriate air pressure when you get to the pump. It is normal for tires to heat up and the air pressure inside to go up as you drive. Never “bleed” or reduce air pressure when tires are hot. 2. Remove the cap from the valve on one tire, then firmly press the tire gauge onto the valve. 3. Add air to reach the recommended air pressure Note: If you overfill the tire, release air by pushing on the metal stem in the center of the valve. Then recheck the pressure with your tire gauge. 4. Replace the valve cap. 5. Repeat this procedure for each tire, including the spare. Note: Some spare tires require higher inflation pressure than the other tires. 6. Visually inspect the tires to make sure there are no nails or other objects embedded that could poke a hole in the tire and cause an air leak. 7. Check the sidewalls to make sure there are no gouges, cuts, bulges or other irregularities.

211

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safety and Health Administration (OSHA) regulations. For example, during any procedure involving tire inflation, the technician or individual must utilize a remote inflation device, and insure that all persons are clear of the trajectory area.

WARNING An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. To reduce the risk of

serious injury, never attempt to re-inflate a tire which has been run flat or seriously under-inflated without first removing the tire from the wheel assembly for inspection. Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property.

212

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Tire and wheel alignment A bad jolt from hitting a curb or pothole can cause the front end of your vehicle to become misaligned or damage to your tires. If your vehicle seems to pull to one side, vibrate or shake when you’re driving, the wheels may be out of alignment. Have a qualified technician at a reputable repair facility check the wheel alignment periodically. Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by a qualified technician at a reputable repair facility. Front wheel drive (FWD) vehicles, and those with independent front suspension require alignment of all four wheels. The tires should also be balanced periodically. An unbalanced tire and wheel assembly may result in irregular tire wear.

Tire rotation Rotating your tires at the recommended interval (as indicated in the Service Maintenance Guide that comes with your vehicle) will help your tires wear more evenly providing better tire performance and longer tire life. Unless otherwise specified, rotate the tires approximately every 8,000 km (5,000 miles). • Front Wheel Drive (FWD)

vehicles (front tires at top of diagram)

213

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications • Rear Wheel Drive (RWD)

vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram)

Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a reputable repair facility to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.

Tire wear Measure and inspect the tire tread on all your tires periodically. Advanced and unusual tire wear can reduce the ability of tread to grip the road in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 4
mm (1/16th of an inch), tires must be replaced to prevent your vehicle from skidding and hydroplaning. Built-in treadwear indicators, or “wear bars”, which look like narrow strips of smooth rubber across the tread will appear on the tire when

214

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

the tread is worn down to 4mm (1/16th of an inch). When you see these “wear bars”, the tire is worn out and should be replaced. Inspect your tires frequently for any of the following conditions and replace them if one or more of the following conditions exist: • Fabric showing through the tire rubber • Bulges in the tread or sidewalls • Cracks or cuts on the sidewalls • Cracks in the tread groove • Impact damage resulting from use • Separation in the tread • Separation in the sidewall • Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced.

Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If you vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds.

Tire explosions can cause death, personal injury or property damage. Do not allow anyone to stand near, or directly ahead or

behind the spinning tire.

Never spin the tires in excess of the 55 km/h (35 mph) point indicated on the speedometer.

215

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Highway hazards No matter how carefully you drive there’s always the possibility that you may eventually have a flat tire on the highway. Drive slowly to the closest safe area out of traffic. This may further damage the flat tire, but your safety is more important. If you feel a sudden vibration or ride disturbance while driving or you suspect your tire or vehicle has been damaged, immediately reduce your speed. Drive with caution until you can safely pull off the road. Stop and inspect the tire for damage. If the tire is under-inflated or damaged, deflate it, remove wheel and replace it with your spare tire and wheel. If you cannot detect a cause, have the vehicle towed to the nearest repair facility or tire dealer to have the vehicle inspected.

SNOW TIRES AND CHAINS

Snow tires must be the same size and grade as the tires you currently have on your vehicle.

The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains. If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used, as chains may chip aluminum wheels. Follow these guidelines when using snow tires and chains: • Use only SAE Class S chains. • Install chains securely, verifying that the chains do not touch any • Drive cautiously. If you hear the chains rub or bang against your

wiring, brake lines or fuel lines.

vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle.

• If possible, avoid fully loading your vehicle. • Remove the tire chains when they are no longer needed. Do not use • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains.

tire chains on dry roads.

216

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

MOTORCRAFT PART NUMBERS Component1

4.6L V8 engine 5.4L V8 engine 6.8L V10

engine FA-1634
BXT-65-750

BH-65DC

BH-65DC

BH-65DC

BXT-65-750

FA-1634
BXT-65-750

FG-872
FL-820-S EV-270
AGSF-22W

FG-872
FL-820-S EV-270
AGSF-22W

FG-872
FL-820-S EV-270
AGSF-32PM4

Air filter element FA-1634
Battery (standard) Battery (auxiliary) Fuel filter Oil filter PCV valve Spark plugs-platinum2
1Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers. 2Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. 3If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2 and 3 have a “EGM” suffix. Cylinders No. 4, 5 and 6 have a “EM” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter ⬙EEM⬙ as shown on the engine decal. 4 If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2, 3 and 4 have a “PG” suffix. Cylinders No. 5, 6, 7 and 8 have a “P” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter as shown on the engine decal.

217

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

REFILL CAPACITIES Fluid Brake fluid

Engine oil-gasoline engine (includes filter change)9

Engine oil-diesel engine (includes filter change) Engine coolant-gasoline engine 1

All

Application All

Capacity Fill to line on reservoir

Ford Part Name Motorcraft High Performance DOT 3
Motor Vehicle Brake Fluid Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to the Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement.

5.7L (6.0
quarts)

Motorcraft Premium Gold Engine Coolant (yellow-colored)

4.6L V8 engine

4.6L V8 engine with aux rear heat

5.4L V8 engine

5.4L V8 engine with aux rear heat

6.8L V10 engine

6.8L V10 engine with aux rear heat

23.7L (25.0
quarts) 1 row – 22.6L (23.8 quarts)8
25.7L (27.2
quarts) 1 row – 24.6L (26.0 quarts)8
27.4L (29.0
quarts) 1 row – 26.3L (27.8 quarts)8
29.4L (31.0
quarts) 1 row – 28.3L (29.8 quarts)8
29.0L (30.6
quarts) 1 row – 27.9L (29.4 quarts)8
31.0L (32.8
quarts) 1 row – 29.9L (31.6 quarts)8

218

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Fluid Engine coolant-diesel engine Power steering fluid

Rear axle4

Maintenance and Specifications

Ford Part Name Refer to the Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. 1

Application

Capacity

Motorcraft MERCON威 ATF

All

Keep in FULL range on dipstick 2.6 (5.5 pints) 3

Visteon 8.8/9.75
inch conventional and Traction-Lok

Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic rear axle lubricant SAE 75W-140
Synthetic Rear Axle Lubricant 2

SAE 90 Hypoid Gear Oil (axles shown are all limited slip) 4

SAE 80W-90
Premium Rear Axle Lubricant

Dana M70HD (M273HD) E-350 DSO Dana M60 (M248) E-250/350 DSO limited slip 4
Dana Limited Slip Axles M60 (M248) E250/350
M70FF (M267FF) E-350
M70HD (M273HD) E-450
Dana conventional axles M60 (M248) E250/350
M70FF (M267FF) E-350
M70HD (M273HD) E-450

3.5L (7.4 pints)

3.0L (6.3 pints)

3.0L (6.3 pints)

3.2L (6.8 pints) 3.9L (8.3 pints) 3.0L (6.3 pints)

3.1L (6.6 pints) 3.9L (8.3 pints)

219

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Fluid Fuel tank

Ford Part Name N/A

Transmission fluid 6

Motorcraft MERCON威V ATF Motorcraft MERCON 威 ATF

Windshield washer fluid

Motorcraft Premium Windshield Washer Concentrate

Application All regular and extended length vans and wagons 138 inch wheelbase (except E-Super Duty) 158 inch wheelbase (except E-Super Duty) 176 inch wheelbase (except E-Super Duty) 158 inch and 176
inch wheelbase (E-Super Duty) Automatic (4R70/75 E-W) Automatic (4R100
except E-450) Automatic (4R100
E-450) All

Capacity 132.4L (35.0
gallons)

140.0L (37.0
gallons)

140.0L (37.0
gallons) 5

140.0L (37.0
gallons)

208.0L (55 .0
gallons)

13.2L (13.9
quarts) 7
16.1L (17.0
quarts) 7
16.7L (17.7
quarts) 7
4.0L (4.2
quarts)

1Add the coolant type originally equipped in your vehicle. 2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water. Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch and 9.75 inch Traction-Lok axles. 3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below bottom of fill hole. Fill Visteon axles 6 mm to 14 mm (1/4 inch to 9/16
inch) below bottom of fill hole. 4Visteon Traction-Lok axles require 118 ml (4 oz.) of Additive Friction Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A. Dana limited-slip axles (E250/350/450/550) require 237ml (8 oz.) of Additive Friction Modifier C8AZ—19B546–A or equivalent meeting Ford specification EST-M2C118-A.

220

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

5Optional fuel tank 208L (55 gallon). 6Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary cooler capacities). The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 8If your vehicle is equipped with a single row radiator, there will be a label on the top side of the radiator indicating “1 Row Radiator”. 9Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.

221

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Brake fluid

LUBRICANT SPECIFICATIONS Item

Ford part name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Silicone Door weatherstrips Lubricant Engine coolant Motorcraft

Ford part number PM-1

XL-6

VC-7–A

Ford specification ESA-M6C25-A and DOT 3

ESR-M13P4-A

WSS -M97B51-A1

WSS-M2C153-H with API Certification Mark

XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)

Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to the Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. Motorcraft Multi-Purpose Grease

XG–4 or XL-5

ESR-M1C159-A or ESB-M1C93–B

Motorcraft XL-1

none

XT-2-QDX

MERCON威

Engine oil-gasoline engine

Engine oil-diesel engine Hinges, latches, Striker plates, fuel filler door hinge, and seat tracks Lock cylinders Motorcraft

Power steering fluid

Penetrating and Lock Lubricant Motorcraft MERCON威 ATF

222

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Ford part name Motorcraft MERCON威 ATF

Ford part number XT-2-QDX

Ford specification MERCON威

Motorcraft MERCON威V ATF

Motorcraft Silicone Brake Caliper Grease and Dielectric Compound Motorcraft MERCON威 Automatic Transmission Fluid Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant SAE 75W-140
Synthetic Rear Axle Lubricant

XT-5-QM

MERCON威V

XG-3-A

ESE-M1C171-A

XT-2-QDX

MERCON威

XY-75W90–QFEHP Meets API GL-5

XY-75W140–QL

WSL-M2C192–A

Item

Automatic transmission (4R100) 1
Automatic transmission (4R70/75 E-W)

Disc brake caliper rails

Parking brake assembly (E-450 Super Duty)

Visteon conventional and Traction-Lok axles 2

Dana M70HD (M273HD) E-350 DSO Dana M60
(M248) E-250/350 DSO limited slip3

223

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Ford part name SAE 90 Hypoid Gear Oil

Ford part number C6AZ-19580–E

Ford specification ESW-M2C105–E

SAE 80W-90
Premium Rear Axle Lubricant

XY-80W90–QL

WSP-M2C197–A

Item

Dana Limited Slip Axles3
M60 (M248) E-250/350
M70FF (M267FF) E-350
M70HD (M273HD) E-450
Dana conventional axles M60 (M248) E-250/350
M70FF (M267FF) E-350
M70HD (M273HD) E-450
Windshield washer fluid

ZC-32–A

WSB-M8B16–A2

Motorcraft Premium Windshield Washer Concentrate

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid.

224

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Visteon Traction-Lok rear axles. 3Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles.

ENGINE DATA

Engine*

Cubic inches Required fuel Firing order

Spark plug gap

4.6L V8
engine 281
87 octane 1-3-7-2-6-5-4-8
1.3-1.4 mm (0.052-0.056
inch)

6.8L V10 engine

415
87 octane 1-6-5-10-2-7-3-8-4-9
1.3-1.4 mm (0.052-0.056 inch)

5.4L V8
engine 330
87 octane 1-3-7-2-6-5-4-8
1.3-1.4 mm (0.052-0.056
inch) Coil on plug 9.0:1

Ignition system Coil on plug Compression ratio *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine information.

Coil on plug 9.0:1

9.4:1

225

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

VEHICLE DIMENSIONS

Van/wagon models

(1) Overall height

2050 mm (80.7

2118 mm (83.4

E-150

E-250

(2) Track front/rear

1763 (69.4)/1707

mm (67.2 in)

in)

in)

1763
(69.4)/1692 mm (66.6 in)

E-350

2136 mm (84.1 in)

1763
(69.4)/1687
mm (66.4
in)

(3) Overall width (excluding mirrors) (4) Wheelbase (5) Overall length

2014 mm (79.3 in)

3505 mm (138 in) Regular van, 5381 mm (211.8 in)

Extended, 5889 mm (231.8 in)

226

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

Cutaway/commercial stripped chassis models

Dimension

(1) Overall height (2) Track (Front / Rear)

(3) Overall width (4) Wheelbase

Body style E-350

E-250

E-450 Super Duty Refer to Body Builder for specifications.

1763 mm (69.4 in)/ 1 692 mm (66.6 in)

1763 mm (69.4 in)/ SRW 1687 mm (66.4 in), DRW 1859 mm (73.2 in)

1763 mm (69.4 in)/ 1974 mm (77.7 in)

Refer to Body Builder for specifications.

3150 mm (124 in)

3505 mm (138 in) 4013 mm (158 in) 4470 mm

(176 in)

4013 mm (158 in) 4470 mm

(176 in)

(5) Overall length

Refer to Body Builder for specifications.

227

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

VEHICLE IDENTIFICATION NUMBER

driver’s side.

Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the • On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear.

Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers.

228

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

TRANSMISSION/TRANSAXLE CODE DESIGNATIONS

You can find a transmission/transaxle code on the vehicle certification label which is located on the door pillar. The following table tells you which transmission or transaxle each code represents.

TRUCK APPLICATION: Code

Transmission Description Manual transmission Manual 5–speed overdrive (Mazda R2) Manual 5–speed overdrive (Close ratio) Manual 5–speed overdrive (Dana ZF) Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric Automatic 5–speed overdrive (5R44E) Automatic 5–speed overdrive (5R55S)

229

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Maintenance and Specifications

PASSENGER CAR APPLICATION: Code

Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5) Front wheel drive automatic transaxle 4–speed overdrive (4F27E) 4–speed overdrive (4FE) 3–speed (Mazda) 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N)

230

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Accessories

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Ford accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20,000 km (12,000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Ford Genuine Accessory products for your vehicle. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.

Exterior style Bug shields Deflectors Exterior trim Fender flares Front end covers Grille inserts Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS) Running boards Sliding rear windows - manual and power

231

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Accessories

Splash guards Step bars Tonneau covers Truck caps Wheels

Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control

Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories

232

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Accessories

Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use.

233

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Index

Index

Accessory delay ..........................63
Air bag supplemental restraint system ..........................................89
and child safety seats ..............91
description ................................89
disposal ......................................93
driver air bag ............................91
indicator light ...........................93
operation ...................................91
passenger air bag .....................91
Air cleaner filter .......202–203, 217
Ambulance packages ....................7
Antifreeze (see Engine coolant) ................184
Anti-lock brake system (see Brakes) ..............................112
Audio system (see Radio) ................15, 17, 19, 22
Automatic transmission

driving an automatic overdrive .................................116
fluid, adding ............................200
fluid, checking ........................200
fluid, refill capacities ..............218
fluid, specification ..................225
Auxiliary power point .................62
Axle

lubricant specifications ..222, 225
refill capacities ........................218
traction lok ..............................113

Battery .......................................178
acid, treating emergencies .....178
disconnecting ..........................180
jumping a disabled battery ....151

234

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

maintenance-free ....................178
replacement, specifications ...217
servicing ..................................178
BeltMinder ...................................84
Brakes ........................................111
anti-lock ...................................112
anti-lock brake system (ABS) warning light ...........................112
fluid, checking and adding ....200
fluid, refill capacities ..............218
fluid, specifications .........222, 225
lubricant specifications ..222, 225
parking ....................................112
shift interlock ..........................115
Break-in period .............................5
Bulbs ............................................53

Calculating load ........................123
Capacities for refilling fluids ....218
Cassette tape player ...................22
CD-single premium .....................15
Cell phone use ............................62
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
in front seat ..............................98
in rear seat ................................98
tether anchorage hardware ...101

Cleaning your vehicle

engine compartment ..............167
exterior ....................................170
instrument panel ....................169
interior .....................................169
interior trim ............................169
plastic parts ............................168
safety belts ..............................169

Index

Utilizing the Mediation/Arbitration Program ...................................162

Daytime running lamps (see Lamps) ................................50
Dipstick

automatic transmission fluid ..........................................200
engine oil .................................175

Doors

lubricant specifications ..........222

Driveline universal joint and slip yoke ....................................200
Driving under special conditions ..................................119
through water .........................119

Emergencies, roadside

jump-starting ..........................151
Emergency Flashers .................133
Emission control system ..........197
Engine ................................225–226
cleaning ...................................167
coolant .....................................184
diesel ...........................................6
fail-safe coolant ......................188
idle speed control ...................178
lubrication specifications ..................222, 225
refill capacities ........................218
service points ..........................174
starting after a collision .........133
Engine block heater .................111
Engine oil ..................................175

235

washing ....................................166
waxing .....................................166
wheels ......................................167
wiper blades ............................168

Climate control (see Air conditioning or Heating) ......47, 49
Clock ..........................15, 17, 19, 22
Clock adjust

AM/FM .......................................19
AM/FM Stereo ...........................19
AM/FM/CD .................................22
Compass, electronic ....................60
calibration .................................61
set zone adjustment .................61

Console

overhead ....................................59

Controls

power seat .................................74

Coolant

checking and adding ..............184
refill capacities ................187, 218
specifications ..................222, 225

Cruise control (see Speed control) ....................65
Customer Assistance ................132

Ford accessories for your vehicle .....................................170
Ford Extended Service Plan ..........................................159
Getting assistance outside the U.S. and Canada ..............163
Getting roadside assistance ...132
Getting the service you need .........................................157
Ordering additional owner’s literature .................................164
The Dispute Settlement Board .......................................159

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Index

checking and adding ..............175
dipstick ....................................175
filter, specifications ........177, 217
recommendations ...................177
refill capacities ........................218
specifications ..................222, 225
Exhaust fumes ..........................111

Fail safe cooling ........................188
Fluid capacities .........................218
Four-Wheel Drive vehicles

preparing to drive your vehicle .....................................113
Fuel ............................................189
calculating fuel economy .......194
cap ...........................................191
capacity ...................................218
choosing the right fuel ...........192
comparisons with EPA fuel economy estimates .................196
detergent in fuel .....................193
filling your vehicle with fuel ...........................189, 191, 194
filter, specifications ........193, 217
fuel pump shut-off switch .....133
improving fuel economy ........194
octane rating ...........192, 225–226
quality ......................................192
running out of fuel .................193
safety information relating to automotive fuels .....................189
Fuses ..........................................135

Gas mileage (see Fuel economy) .................194
Gauges .........................................13
GAWR (Gross Axle Weight Rating)

calculating ...............................123

GVWR (Gross Vehicle Weight Rating)

calculating ...............................123

Hazard flashers .........................133
Headlamps ...................................50
aiming ........................................52
bulb specifications ....................53
daytime running lights .............50
flash to pass ..............................51
high beam .................................51
replacing bulbs ...................54–55
turning on and off ....................50

Heating

heater only system .............47, 49
heating and air conditioning system .......................................48
Hood ..........................................173

Ignition .......................108, 225–226
Infant seats (see Safety seats) ..97
Inspection/maintenance (I/M) testing ........................................198
Instrument panel

cleaning ...................................169
cluster ........................................10
lighting up panel and interior .......................................51

Garage door opener ....................59
Gas cap (see Fuel cap) ............191

Jump-starting your vehicle ......151

236

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

Index

Parts (see Motorcraft parts) ....217
Power distribution box (see Fuses) ...............................139
Power door locks ........................68
Power point .................................62
Power steering ..........................113
fluid, checking and adding ....199
fluid, refill capacity ................218
fluid, specifications .........222, 225
Power Windows ...........................63
Preparing to drive your vehicle ........................................113

Radio ..........................15, 17, 19, 22
Rear seat entertainment system ..........................................26
Relays ................................135, 142
Remote entry system

illuminated entry ................50, 72
locking/unlocking doors ...........68
Roadside assistance ..................132

Safety Belt Maintenance ............88
Safety belts (see Safety restraints) ..............................79–83
Safety defects, reporting ..........165
Safety restraints ....................79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................93–94
lap belt ......................................83
safety belt maintenance ...........88
warning light and chime ..........84

237

Keys

positions of the ignition .........108

Lamps

bulb replacement specifications chart ..................53
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................52
replacing bulbs ...................53–57

Lane change indicator (see Turn signal) ........................52
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........112
Load limits .................................120
Loading instructions .................123
Lubricant specifications ...222, 225
Lumbar support, seats ...............74

Mirrors

fold away ...................................64
side view mirrors (power) .......63
Motorcraft parts ................193, 217

Octane rating ............................192
Oil (see Engine oil) ..................175

Parking brake ............................112

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

treadwear ................................204
Towing .......................................123
recreational towing .................131
trailer towing ..........................123
wrecker ....................................156
Traction-lok rear axle ...............113
Transmission .............................115
brake-shift interlock (BSI) ....115
fluid, checking and adding (automatic) .............................200
fluid, refill capacities ..............218
lubricant specifications ..222, 225
..................................52

Turn signal

Vehicle dimensions ...................226
Vehicle Identification Number (VIN) ..........................................228
Vehicle loading ..........................120
Ventilating your vehicle ...........111

Warning lights (see Lights) .......10
Washer fluid ..............................175
Water, Driving through .............119
Windows

power .........................................63

Windshield washer fluid and wipers ..........................................58
checking and adding fluid .....175
replacing wiper blades .............58
Wrecker towing .........................156

Index

Safety seats for children ............97
Seat belts (see Safety restraints) ...............79
Seats ............................................73
child safety seats ......................97
front seats .................................73
Servicing your vehicle ..............172
Setting the clock .......15, 17, 19, 22
AM/FM/CD .................................22

Spare tire (see Changing the Tire) ...........................................143
Spark plugs, specifications .............217, 225–226
Special notice

ambulance conversions ..............7
diesel-powered vehicles .............6
utility-type vehicles ....................6

Specification chart, lubricants ...........................222, 225
Speed control ..............................65
Starting your vehicle ........108–110
jump starting ..........................151

Steering wheel

tilting .........................................59

Temperature control (see Climate control) ...........47, 49
Tilt steering wheel ......................59
Tires ...................................203–204
changing ..................143–144, 150
replacing ..................................147
snow tires and chains ............216
tire grades ...............................204

238

2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)

239

240

Table of Contents

Table of Contents

10

10
13