2004 Dodge Sprinter Owners Manual

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SECTION

PAGE

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

STARTING AND OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

WHAT TO DO IN EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

IF YOU NEED CONSUMER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

10

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

10

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INTRODUCTION

CONTENTS

I Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

I Vehicle Safety Certification Label, Sample

I How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 4

I Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . 4

I Vehicle Identification Number, Sample

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

I Vehicle/Engine Emission Label, Sample

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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4 INTRODUCTION

INTRODUCTION This manual has been prepared with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a Warranty Information Booklet and various customer oriented documents. You are urged to read these publications carefully. Following the instructions and recommendations in this manual will help assure safe and enjoyable operation of your vehicle. NOTE: After you read the manual, it should be stored in the vehicle for convenient reference and remain with the vehicle when sold. When it comes to service, remember that your dealer knows your vehicle best, has the factory-trained technicians and genuine Mopar® parts, and is interested in your satisfaction.

WARNING!

Engine exhaust, some of its constituents, and cer- tain vehicle components contain or emit chemi- cals known to the State of California to cause cancer and birth defects or other reproduction harm. In addition, certain fluids contained in ve- hicles, and certain products of component wear, contain chemicals known to the State of Califor- nia to cause cancer and birth defects or other re- productive harm.

HOW TO USE THIS MANUAL Consult the table of contents to determine which section contains the information you desire. The detailed index, at the rear of this manual, contains a complete listing of all subjects.

WARNINGS AND CAUTIONS This manual contains WARNINGS against operating procedures which could result in an accident or bodily injury. It also contains CAUTIONS against procedures which could result in damage to your vehicle. If you do not read this entire manual you may miss important information. Observe all Warnings and Cautions.

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VEHICLE IDENTIFICATION NUMBER, SAMPLE AND LOCA TION

INTRODUCTION 5

VEHICLE SAFETY CERTIFICATION LABEL, SAMPLE AND LOCATION Location: below the driver’s seat on an outwardfacing position of the mounting pillar.

Vehicle identification number, visible (location: lower edge of windshield)

1.

Incomplete chassis-cab.

vehicle

certification

label

for

2. Type plate

(vehicle

identification number,

permissible weights)

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6 INTRODUCTION

Sample Incomplete Vehicle Certification Label (Label 1)

Sample Type Plate (Label 2)

VEHICLE / ENGINE EMISSION LABEL, SAMPLE AND LOCA TION Location: on valve cover of the engine Sample:

Important Engine Information DaimlerChrysler AG, Stuttgart, Germany

Mercedes-Benz Engine, Model Engine Family / Engine Code Exhaust Emission Control System

OM 612 LA CID 164
2 MBXH2.69DJB / Code I TC, EMC, CAC, CAT, EGR

Date of engine manufacture Advertised output (SAE gr.) Fuel rate at adv. Output Valve lash cold (ins.) Basic injection timing Idle speed

2002 115 kW (154 HP) /3800 rpm 58 - 62 mm3 / stroke hydr. int. tappet exh. 14.5 ± 1 degrees BTDC 680 ± 50 rpm

This engine conforms to US EPA and Canada regulations applicable to 2004 Model Year. This engine has a primary intended service application as a light HD diesel engine. This engine is not certified for use in an urban bus as defined at 40
CFR 86.093.-2. Sales of this engine for use in an urban bus is a violation of Federal Law under the Clean Air Act. This engine is certified to be operated on diesel fuel.

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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

CONTENTS

I Ignition Lock/Starter Switch . . . . . . . . . . . . . . . . . . 9

Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I Central Locking (Optional) . . . . . . . . . . . . . . . . . . 11

Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Central Locking Switch . . . . . . . . . . . . . . . . . . . . 13

Locking Status Display . . . . . . . . . . . . . . . . . . . . 14

Locking and Unlocking . . . . . . . . . . . . . . . . . . . . 15

To Program the Automatic Lock Feature when

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 15
I Remote Keyless Entry (Optional) . . . . . . . . . . . . . 16

Unlocking with Remote Keyless Entry . . . . . . . 17

Locking with Remote Keyless Entry . . . . . . . . . 18
I Replacing Batteries in Remote Keyless Entry . . . 18
I Security System with Towing and Passenger

Compartment Protection (Optional) . . . . . . . . . . . 19

Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Switching off the Alarm . . . . . . . . . . . . . . . . . . . 20

I Towing Protection and Passenger Compartment

Protection Switch (Optional). . . . . . . . . . . . . . . . . . 20

Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . 20

Switching off the Towing Protection . . . . . . . . . 20

Passenger Compartment Protection . . . . . . . . . 21

Switching off the Passenger Compartment

Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Alarm Pushbutton (Vehicles with Security

Systems only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . 23

Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . 29

Passenger/Cargo Area Door . . . . . . . . . . . . . . . 33
I Occupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . 35

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8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

I Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Seat Belt Warning Lamp and Airbag

Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Fastening and Removing . . . . . . . . . . . . . . . . . . 38

Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . 40
I Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . 40

SRS Malfunction Indicator Lamp . . . . . . . . . . . 40

Driver’s Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Front Seat Passenger Airbag

(not in conjunction with folding seat in partition wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Safety Precautions for the Airbag . . . . . . . . . . . 44

I Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
I Engine Break-In Specifications . . . . . . . . . . . . . . . . 46

The first 1,000 miles (about 1,500 km) . . . . . . . . 46

Engine Oil Consumption . . . . . . . . . . . . . . . . . . . 47
I Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
I Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . 48
I Tie Down Rings (Optional) . . . . . . . . . . . . . . . . . . . 48

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IGNITION LOCK / STARTER SWITCH

0 The steering wheel is locked when the key is

removed To remove the key, place the selector lever in position "P"; rotate the key in the ignition lock to position 0; and remove the key. 1 The steering wheel is unlocked 2 Preheating and driving position 3 Start position

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9

To engage the steering wheel lock: After removing the key, turn the steering wheel until the steering wheel lock engages. To release the steering wheel lock: Turn the steering wheel slightly while turning the key to position 1. NOTE: If the driver’s or passenger’s door is opened with the key in position 0 or 1 in the ignition lock, a warning buzzer sounds.

WARNING!

Do not remove the key from the ignition lock un- less the vehicle is stationary. Always remove the key from the ignition lock when leaving the ve- hicle to prevent children or unauthorized per- sons from starting the engine.

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10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Immobilizer The immobilizer is automatically activated when the key is removed from the ignition lock. The engine cannot be started. As soon as the correct key is inserted into the ignition lock, the immobilizer is deactivated. For notes on the remote keyless entry, refer to "Remote Keyless Entry". NOTE: If the engine cannot be started and the displays Á and î appear alternately in the multi-function indicator when the key is in position 2 in the ignition lock, a fault has developed or the key used has not been activated. Remove the key and repeat the starting procedure. If the engine still cannot be started, consult an authorized Sprinter Dealer.

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CENTRAL LOCKING (OPTIONAL)

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11

WARNING!

For personal security and safety in the event of an accident, lock the vehicle doors when you drive as well as when you park and leave the vehicle.

To unlock (1) To lock (2)

CAUTION!

An unlocked vehicle is an invitation to thieves. Always remove the key from the ignition and lock all doors when leaving the vehicle unattended.

To unlock (1) To lock (2)

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12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

WARNING!

When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system. The children could • injure themselves on parts of the vehicles (cid:127) release the child-proof locks by pressing the central locking button and could thereby open the doors and

(cid:127) cause injury to others as a result (cid:127) get out of the vehicle and could either injure themselves when doing so or they could be injured by the traffic approaching from the rear (cid:127) suffer serious or fatal effects in the event of long

periods of hot weather

(cid:127) release the parking brake. The vehicle could

then start moving of its own accord.

Unsupervised use of vehicle equipment may cause severe personal injuries, death and property damage.

Unlocking: If a door lock or interior handle on the driver or front- seat passenger door is unlocked, only the driver or front-seat passenger door will be unlocked. NOTE: If a door lock or interior handle on the sliding door or tailgate is unlocked, only the sliding door or tailgate will be unlocked.

Locking: All doors are automatically locked if a door lock or interior handle is locked. NOTE: If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. If it then locks again within about 5 seconds, then all closed doors are locked. The central locking displays vehicle locking with one or more open doors by means of a special function sequence (locking, unlocking, locking). Once closing has been completed, an open door will not automatically be locked.

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After the engine is started (about 1 second), all doors with the exception of the driver-side door are locked automatically.

CAUTION!

In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch".

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13

the

center

Central Locking Switch The central locking switch is located on the dashboard. The entire vehicle or the passenger door and the cargo doors can be locked or unlocked from

section of

just

inside the vehicle with the central locking switch. After the engine is started (about 1 second), all doors with the exception of the driver-side door are locked (standard setting).

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14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

WARNING!

When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system. The children could (cid:127) injure themselves on parts of the vehicles (cid:127) release the child-proof locks by pressing the central locking button and could thereby open the doors and

(cid:127) cause injury to others as a result (cid:127) get out of the vehicle and could either injure themselves when doing so or they could be injured by the traffic approaching from the rear (cid:127) suffer serious or fatal effects in the event of long

periods of hot weather

(cid:127) release the parking brake. The vehicle could

then start moving of its own accord.

Unsupervised use of vehicle equipment may cause severe personal injuries, death and property damage.

Locking Status Display Left-hand indicator lamp is illuminated: The driver’s door is locked. Right-hand indicator lamp is illuminated: Front-seat passenger door and rear-seat passenger area/cargo area are locked. Both indicator lamps are illuminated: The entire vehicle is locked. If an indicator lamp flashes: At least one door has not been properly closed. NOTE: The indicator lamps go out, once the remote keyless entry transmitter has been used to completely lock the vehicle; if the ignition lock is in the position 0, and once the interior handles/closing cylinders have been used to completely lock the vehicle; after about 15 minutes in position 0 in the ignition lock. The display can be reactivated by pressing the central locking switch, located on the center section of the dashboard.

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Locking and Unlocking To lock entire vehicle: Press top of central locking switch. The left and the right indicator lamp in the switch illuminate. If one of the two indicator lamps blinks, at least one door is not closed properly. To unlock entire vehicle: Press top of central locking switch again. To lock the front-seat passenger door and the rear-seat passenger area/cargo area: Press bottom of central locking switch. The right indicator lamp in the switch illuminates. If the indicator lamp blinks, at least one door is not closed properly. To unlock the front-seat passenger door and the rear- seat passenger area/cargo area: Press bottom of central locking switch again.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15

To Program the Automatic Lock Feature when Starting the Engine Place the key in position 2 in the ignition lock and close all doors. To switch off automatic locking of the front-seat passenger door and the rear-seat passenger area/cargo area: Press the central locking switch at the bottom and hold it there for about 5 seconds. The right indicator lamp flashes twice. Automatic locking when the engine is started is switched off. To switch on automatic locking of the front-seat passenger door and the rear-seat passenger area/cargo area: Press the central locking switch at the bottom and hold it there for about 5 seconds. The right indicator lamp flashes four times. Automatic locking when the engine is started is switched on (standard setting). NOTE: A door which is closed after the engine has been started will not be locked automatically.

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16 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Au

CAUTION!

In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to ‘‘Central Locking Switch’’.

Automatic Unlocking in Case of an Accident The doors will unlock in the event of certain accidents, provided that the power supply is still maintained.

REMOTE KEYLESS ENTRY (OPTIONAL) This transmitter complies with FCC rules part 15 and with RS-210 of Industry Canada. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and (2) this device must accept any interference that may be received, including interference that may cause undesired operation. NOTE: Any unauthorized modification to this device could void the user’s authority to operate the equipment.

NOTE: Included with your vehicle are 2 remote keyless entry transmitters plus removable mechanical key. Keys which were not included with delivery must be activated at an authorized Sprinter Dealer before they can be used. If a non-activated key is used, after the fourth attempt to start, the starting process will be blocked for 1
minute. The multi-function display will alternately show Á and î, refer to "Immobilizer". Malfunctions could occur if the remote keyless entry transmitter is exposed to moisture. As a precaution, both remote keyless entry transmitters should always be carried. The remote keyless entry transmitter transmits in all directions. It does not have to be pointed at the vehicle. Do not expose the remote keyless entry transmitter to high levels of electromagnetic radiation in order to avoid the risk of malfunctions. The remote keyless entry transmitter has an average range of about 32 ft (about 10 m). Always verify the

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correct operation of the remote keyless entry transmitter by listening for the locking noise and by checking that the white patch on the interior door handle is visible. When pressing the Œ or ‹ buttons, the indicator lamp illuminates. If the indicator lamp does not illuminate, the batteries must be replaced. For instructions on replacing the batteries in the remote keyless entry transmitter. The remote keyless entry transmitter will not function when there is a vehicle key inserted in the ignition lock.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 17

Release button for mechanical key (1) Indicator lamp (2) Lock button ‹ (3) Unlock button Œ (4)

Unlocking with Remote Keyless Entry Press the Œ button once. The driver’s door is unlocked and the hazard warning lamp, as well as the remote keyless entry transmitter indicator lamp, blink once.

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18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Press the Πbutton a second time. The passenger door and cargo doors are unlocked and the turn signal lamps, as well as the remote keyless entry transmitter indicator lamp, blink once again. The button must be pressed a second time within about 2.5 seconds, otherwise the second request to open can not be performed. NOTE: The vehicle is automatically locked again, if within about 40 seconds of unlocking with the remote keyless entry transmitter, none of the doors are opened. The hazard warning lamp does not blink.

Locking with Remote Keyless Entry Press the ‹ button. The entire vehicle is locked and the hazard warning lamp blinks three times. The remote keyless entry transmitter indicator lamp blinks once. If the hazard warning lamp does not blink, at least one door is improperly closed. Check to see if there is a door that is not properly closed or if there is a key in the ignition lock. Remove key from ignition lock and/or close doors properly and press the ‹ button again.

REPLACING BATTERIES IN REMOTE KEYLESS ENTRY Do not touch the battery contact surfaces (insert the batteries with a lint-free cloth).

WARNING! Keep batteries away from children. Consult a doctor immediately if a battery is swallowed. Dispose of used batteries in an environmentally responsible manner. Danger of explosion if the battery is not correctly replaced. Replacements should always be either of the same type or one which has been recommended by the manufacturer.

NOTE: Do not operate the remote control while the battery is being replaced.

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Replacing Batteries

Rated voltage: 6 V DC (2x 3V) Rated current:10 mA 1. Release the mechanical key by pressing the release button.

2. Remove

battery cover.

the

3. Remove the battery and install new one (note correct polarity; positive terminal up).

4. Press on the battery cover until it

snaps into place.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19

SECURITY SYSTEM WITH TOWING AND PASSENGER COMPARTMENT PROTECTION (OPTIONAL) The security system is ready for operation, if the vehicle is locked with the remote keyless entry transmitter. If a door is open, the security system is not switched on during the locking process. Security system activation is indicated by the turn signal lamps flashing three times in succession. For a function check, when the security system is switched on, the indicator lamps in the towing protection/passenger compartment protection switch flash. The security system will switch off if the vehicle is unlocked using the remote keyless entry transmitter. The turn signal lamps flash once.

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20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

The alarm is triggered if the security system has been activated and (cid:127) A door is opened, (cid:127) a door is unlocked from inside, (cid:127) the engine cover is opened, (cid:127) the key is used to unlock the vehicle at any door, (cid:127) the key is turned to position 2 in the ignition lock.

Audible Alarm The horn sounds for about 25 seconds.

Visual Alarm The turn signal lamps flash for about 4 minutes.

Switching off the Alarm The alarm will switch off immediately if the vehicle is unlocked using the remote keyless entry transmitter. NOTE: Do not manually unlock the doors as this will trigger the alarm.

TOWING PROTECTION AND PASSENGER COMPARTMENT PROTECTION SWITCH (OPTIONAL)

See Section 4, Understanding Your Instrument Panel, for switch locations.

Switch off the towing protection Indicator lamp As a function check, (1) the indicator lamp (2) flashes when the security system is switched on.

Switch off the passenger compartment protection.

Towing Protection The towing protection is ready for operation after 30 seconds as the security system has been activated. The alarm is triggered if the vehicle is lifted while the security system is activated.

Switching off the Towing Protection If the vehicle is to be transported or loaded, the towing protection must be switched off in order to avoid a false alarm.

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1. Place the key in position 0 or 1 in the ignition lock. 2. Press the switch up (1) to switch off the towing

protection. The indicator lamp (2) is briefly illuminated.

If passenger compartment protection will be switched off as well, wait until the indicator lamp (2) goes out, and 3. Press switch (3) downward.

The indicator lamp (2) flashes about 10 times.

To activate the setting (towing protection/passenger compartment protection switched off): 4. Keep the key in locking position in the driver’s

door lock for more than 2 seconds or lock the vehicle using the remote keyless entry transmitter.

5.

The towing protection will remain switched off until the vehicle is locked again with the remote keyless entry transmitter. NOTE: The alarm will switch off immediately if the vehicle is centrally unlocked using the remote keyless entry transmitter.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21

Passenger Compartment Protection The passenger compartment protection is ready for operation 30 seconds after the security system has been activated. The alarm is triggered if movement inside the vehicle is registered while the security system is activated. NOTE: Close the side windows and the glass tilting roof. Do not leave any objects (mascots, hangers) on the interior mirror or on the roof grab handles, as these could trigger a false alarm.

Switching off the Passenger Compartment Protection If persons or animals remain in the locked vehicle, switch off the passenger compartment protection to prevent a false alarm. 1. Place the key in position 0 or 1 in the ignition lock. 2. Press the switch downward (3) to switch off the passenger compartment protection. The indicator lamp (2) flashes about 10 times.

If towing protection is to be switched off as well, wait until the indicator lamp (2) goes out, and

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22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

3. Press switch up (1).

The indicator lamp (2) is briefly illuminated.

To activate the setting (passenger compartment/ towing protection switched off): 4. Lock the vehicle using the remote keyless entry

transmitter.

The passenger compartment protection will remain switched off until the vehicle is locked again with the remote keyless entry transmitter. NOTE: The alarm will switch off immediately if the vehicle is centrally unlocked using the remote keyless entry transmitter.

Alarm Pushbutton (Vehicles with Security Systems only) See Section 4, Understanding Your Instrument Panel, for switch locations.

Trigger the alarm manually/lock the vehicle. The audible and visual alarm can be triggered manually by using the alarm pushbutton.

Audible Alarm The horn sounds until the alarm is switched off. Visual Alarm The turn signal lamps flash until the alarm is switched off. Trigger the alarm manually and lock the vehicle. Press the alarm pushbutton upward once. The indicator lamp flashes in the towing/passenger compartment protection switch.

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The vehicle will be centrally locked if all doors are closed. Switching Off the Alarm and Unlocking the Vehicle Press the alarm pushbutton up one more time. The vehicle will be centrally unlocked if it was not centrally locked before the alarm was manually triggered.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 23

OPENING/CLOSING DOORS Front Doors

WARNING!

Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint sys- tem. The children could (cid:127) injure themselves on parts of the vehicle (cid:127) release the child-proof locks by pressing the central locking button and could thereby open the doors and

(cid:127) cause injury to others as a result (cid:127) get out of the vehicle and could either injure themselves when doing so or they could be injured by the traffic approaching from the rear (cid:127) suffer serious or fatal effects in the event of long

periods of hot weather

(cid:127) release the parking brake. The vehicle could

then start moving of its own accord.

Unsupervised use of vehicle equipment may cause severe personal injuries, death and property damage.

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24 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

WARNING!

From the Outside

Only drive with the doors properly closed. You could lose the load, for example, and endanger ve- hicle occupants or other road users if the doors are open. Only open the doors when road and traffic conditions permit. Do not leave children alone in the vehicle. They could open a locked door from the inside despite the thereby endangering themselves and others. To prevent severe personal injuries and death, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around.

conditions,

road and

traffic

To unlock (1) To lock (2) To open the door: Pull the handle to open the door.

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From the Inside

To unlock (1) To lock (2) To unlock and open Pull handle. To lock: Press the handle in. All closed doors will be locked. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking".

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 25

CAUTION!

In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch".

NOTE: The driver’s and passenger’s doors cannot be locked when they are open (lockout protection). In vehicles without central locking only the respective door will be locked or unlocked. Please note anti-theft alarm system: The anti-theft alarm will be triggered when the doors are manually unlocked. Cancel alarm by pressing button Œ. The anti-theft alarm system will not be activated when the doors are manually locked.

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26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Sliding Door

From the Outside

WARNING!

Only drive with the doors properly closed. You could lose the load, for example, and endanger ve- hicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around. Only open the doors when road and traffic conditions permit. Do not leave children alone in the vehicle. They could open a locked door from the inside despite the thereby endangering themselves and others. Do not leave doors open on uphill or downhill grades. Doors could be released from the door support and slam shut. If they are not closed properly, sliding doors can open on their own. This could result in severe injury. Be especially careful when small children are around.

conditions,

road and

traffic

To unlock (1) To lock (2) To open the door: Pull the handle and slide the door back to the stop. To close the door: Slide it forwards by the handle until it latches.

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From the Inside without Lock Button

From the Inside with Lock Button

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 27

To unlock (1) To lock (2) To unlock and open: Pull handle. To lock: Press the handle in. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking".

Lock button (1) Handle (2) To unlock and open: Pull lock button (1) (the door is unlocked, all other doors remain locked). Pull handle (2). To lock:

In vehicles without central locking only the respective door will be locked or unlocked. Please note anti-theft alarm system: The anti-theft alarm will be triggered when the doors are manually unlocked. Cancel alarm by pressing button Œ. The anti-theft alarm system will not be activated when the doors are manually locked.

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28 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Press lock button (1) (all doors are locked) If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. If it then locks again within about 5 seconds, then all closed doors are locked. The central locking displays vehicle locking with one or more open doors by means of a special function sequence (locking, unlocking, locking). Once closing has been completed, an open door will not automatically be locked.

CAUTION!

In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch".

NOTE: If an open sliding door is locked before being closed, then only the sliding door will be locked.

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Rear Cargo Doors

From the Outside

WARNING!

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 29

Only drive with the doors properly closed. You could lose the load, for example, and endanger ve- hicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around. Only open the doors when road and traffic conditions permit. Do not leave children alone in the vehicle. They could open a locked door from the inside despite the thereby endangering themselves and others. When the rear cargo doors are opened to an angle of 90° (catch position), more than 50% of the rear lamps are concealed. When the door is open in this manner, you should warn others in accordance with legal requirements.

conditions,

road and

traffic

To unlock (1) To lock (2) To open the door: Pull the handle to open the door.

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30 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

From the Inside without Lock Button

From the Inside with Lock Button

To unlock and open: Pull handle. To lock: Press the handle in. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking".

Lock button (1) Handle (2) To unlock and open: Pull lock button (1) (the door is unlocked, all other doors remain locked). Pull handle (2). To lock: Press lock button (1) (all doors are locked).

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If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. If it then locks again within about 5 seconds, then all closed doors are locked. The central locking displays vehicle locking with one or more open doors by means of a special function sequence (locking, unlocking, locking). Once closing has been completed, an open door will not automatically be locked. NOTE: In vehicles without central locking only the respective door will be locked or unlocked.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 31

Opening Left-Hand Door

To open: Move the handle up. To close: Close the door until it engages.

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32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

To lock manually: Move the handle down until it is in the vertical position. Automatic locking: If the left-hand door is closed, it will be automatically locked as soon as the right-hand door has been closed.

NOTE: If an open tailgate is locked before being closed, then only the tailgate will be locked. Please note anti-theft alarm system: The anti-theft alarm system will be triggered when the doors are manually unlocked. Cancel alarm by pressing button Œ. The anti-theft alarm system will not be activated when the doors are manually locked.

Opening Angle 270°

To open: Unhinge the door check strap. Open the door 270° and press the door stay against the outer sidewalls. The doors will be kept in this position by retaining plates.

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To close:

Pull the doors away from the retaining plates on the outer sidewalls.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 33

Passenger/Cargo Area Door

WARNING!

Always drive with the doors properly closed, be- cause if the vehicle is operated with the doors open, serious personal injury may result. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around.

NOTE: The maximum cargo area door height is 5 feet 7 inches (176 cm).

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34 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

To Unlock the Door from the Passenger Area

To Unlock the Door from the Cargo Area (Optional)

To unlock, turn key to left (1) To open door (2) To close door and lock (3)

To unlock, press latch in direction (1) To open door (2) To close door and lock (3)

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OCCUPANT RESTRA INTS Seat belts, belt tensioners, airbag and child restraint systems are independent restraint systems whose functions complement each other. All states and provinces require use of child restraints that comply with U.S. Federal Motor Vehicle Safety Standard 213 and Canadian Motor Vehicle Safety Standard 213. All child restraint systems are designed to be secured in vehicle seats by lap belts or the lap belt portion of a lap-shoulder belt. For your safety and that of your passengers, you must use the seat belts and child restraint systems and use them properly. We strongly recommend their use.

WARNING!

In a collision, you and your passengers can suffer injuries, including fatalities, if you are not proper- ly buckled up. You can strike the interior of your vehicle or other passengers, or you can be thrown out of the vehicle. Always be sure you and others in your vehicle are buckled up properly.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 35

WARNING!

An airbag system component integrated in the steering wheel gets hot after the airbag has inflat- ed. Do not touch. No modifications of any kind may be made to any components or wiring of the restraint system. Keep area between airbag and occupants free of objects (e.g. packages, purses, umbrellas, etc.). In addition, through improper work there is the risk of rendering the restraint system inoperative. Work on the restraint system must therefore only be performed by an authorized Sprinter Dealer. When discarding of the airbag unit or emergency tensioning retractor, you must follow our safety instructions. These instructions are available at your Sprinter Dealer. Given the considerable deployment speed and the textile structure of the airbag, there is the possibility of injuries and even death resulting from being positioned too close to the airbag when it deploys.

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36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Do not seat children less than 5 feet tall or 12 years and under in the front. The back seat is the safest place for children. If the vehicle is not equipped with a back seat, children less than 5 feet tall or 12 years and under must never ride in this vehicle. Children less than 5 feet tall or 12 years and under require a special restraint system for protection in the event of an accident as they may be too small to wear seat belts properly. Never place an infant seat on the front passenger seat. Children should never ride sitting on the lap of another occupant. In an accident they will be completely without protection and could even be injured by the person they are sitting on. For the safety of all occupants read the child restraint system manufacturer’s instructions carefully when fitting any child restraint system.

When the child restraint is not in use, remove it from the vehicle or secure it with the seat belt to prevent the child restraint from becoming a projectile in the event of an accident. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.

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SEAT BELTS

WARNING!

(cid:127) Wearing a seat belt incorrectly is dangerous. Seat belts are designed to go around the large bones of your body. These are the strongest parts of your body and can take the forces of a collision the best. Wearing your belt in the wrong place could make your injuries in a colli- sion much worse. You might suffer internal in- juries, or you could even slide out of part of the belt. Follow these instructions to wear your seat belt safely and to keep your passengers safe, too. (cid:127) Two people should never be belted into a single seat belt. People belted together can crash into one another in an accident, hurting one another badly. Never use a lap/shoulder belt or a lap belt for more than one person, no matter what their size.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 37

WARNING!

A belt that is buckled into the wrong buckle will not protect you properly. The lap portion could ride too high on your body, possibly causing inju- ries. Always buckle your belt into the buckle near- est you. A belt that is too loose will not protect you as well. In a sudden stop you could move too far forward, increasing the possibility of injury. Wear your seat belt snugly. A belt that is worn under your arm is very dangerous. Your body could strike the inside surfaces of the vehicle in a collision, increasing head and neck injury. A belt worn under the arm can cause internal injuries. Ribs aren’t as strong as shoulder bones. Wear the belt over your shoulder so that your strongest bones will take the force in a collision. A shoulder belt placed behind you will not protect you from injury during a collision. You are more likely to hit your head in a collision if you do not wear your shoulder belt. The lap and shoulder belt are meant to be used together.

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38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Seat Belt Warning Lamp and Airbag Malfunction When the key is in position 2 in the ignition lock, the warning lamp < lights up for about 6 seconds; this takes place whether or not the driver’s seat belt is fastened. The warning lamp < must go out after about 6 seconds. If the warning lamp < flashes after about 6 seconds, the malfunction indicator lamp 1 is defective. The fault should be repaired as soon as possible by an authorized Sprinter Dealer. NOTE: When the key is turned to position 2 in the ignition lock, a warning buzzer sounds for about 6 seconds if the driver’s safety belt is not pressed into the belt buckle. The buzzer stops as soon as the safety belt is fastened. Press the safety belt into the belt buckle.

Fastening and Removing

Belt tongue (1) Belt buckle (2) Release button (3)

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Fastening Seat Belts 1. Pull the seat belt over the body. The seat belt must

not be twisted or you could be injured.

2. Press the tongue into the buckle and make sure that

it is heard to engage.

3. The seat belt must be tight across the body. Check this immediately after fastening the seat belt, and at regular intervals during the trip. If necessary, tension the lap belt by pulling the shoulder strap up in front of the body.

WARNING!

A lap belt worn too high can increase the risk of internal injury in a collision. The belt forces won’t be at the strong hip and pelvic bones, but across your abdomen. Always wear the lap part as low as possible and keep it snug. A twisted belt cannot do it’s job as well. In a collision it could even cut into you. Be sure the belt is straight. If you cannot straighten a belt in your vehicle, take it to your dealer and have it fixed.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39

Removing Seat Belts 1. Press the release button in the belt buckle. 2. Guide the seat belt back to its rest position.

WARNING!

A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically, checking for cuts, frays, or loose parts. Damaged parts must be replaced im- mediately. Do not disassemble or modify the sys- tem. Seat belt assemblies must be replaced after a collision if they have been damaged (bent retrac- tor, torn webbing, etc.).

Seat Belt Warning System When the key is turned to position 2 in the ignition lock, a warning buzzer sounds for about 6 seconds if the driver’s safety belt is not pressed into the belt buckle. The buzzer stops as soon as the safety belt is fastened. Press the safety belt into the belt buckle.

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40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Belt Height Adjustment

Belt height adjustment button 4
Do not adjust the belt height while the vehicle is moving. To lower: Press the button and move the belt sash guide down. To raise: Move the belt sash guide up. The shoulder strap must pass between the neck and the shoulder.

AIRBAG AND BELT TENSIONERS The vehicle is equipped with an airbag for the driver and the front seat passenger as well as belt tensioners for the driver and the front passenger. The system is known as a Supplemental Restraint System (SRS). It has been designed to work together with the seat belt and to supplement.

WARNING!

Do not put anything on or around the front airbag covers or attempt to manually open them. You may damage the airbags and you could be injured because the airbags are not there to protect you. These protective covers for the airbag cushions are designed to open only when the airbags are inflat- ing.

SRS Malfunction Indicator Lamp When the key is in position 2 in the ignition lock, the malfunction indicator lamp 1 will light up in the instrument cluster for about 4 seconds as a function check.

Freightliner-all.book Page 41 Monday, December 1, 2003 2:54 PM

WARNING!

If the malfunction indicator lamp 1 does not light up when the key is in position 2 in the igni- tion lock, if it flickers or lights up while the vehi- cle is moving, there might be a problem in the airbag system. There is then a danger that the air- bag will not deploy in the event of an accident or will deploy when it should not do so. Have the ve- hicle inspected and repaired by an authorized Sprinter Dealer without delay.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41

Driver’s A irbag

The driver’s airbag is located within the padded center of the steering wheel.

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42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

WARNING!

To reduce the risk of injury when the front airbag inflates, it is very important for the driver to al- ways be in a properly seated position and to wear the seat belt. Since the airbag inflates with consid- erable speed and force, a proper seating position with hands on the steering wheel will help to keep you in a safe distance from the airbag. Keep hands on the outside of the steering wheel rim. Placing hands and arms inside the rim can in- crease the risk and the potential severity of hand/ arm injury when the driver front airbag inflates.

Front Seat Passenger Airbag (not in conjunction with folding seat in partition wall) The airbag is located behind the lining section of the dashboard.

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WARNING!

To reduce the risk of injury when the front airbag inflates, it is very important for the passenger to always be in a properly seated position and to wear the seat belt. Since the airbag inflates with considerable speed and force, a proper seating po- sition will help to keep you in a safe distance from the airbag. Do not place any pieces on the top of the mounting lid above the airbag. If the airbag is activated the pieces could be thrown into the passenger compartment. This could result in severe personal injuries and death.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 43

Belt Tensioners The belt tensioners are located on the three-point seat belts of the driver’s and front passenger seats. The belt tensioners will not operate unless the key has been turned to position 1 or 2 in the ignition lock. The airbag and/or belt tensioners are designed to only trigger in certain frontal impacts as not all accidents call for airbag and/or belt tensioner deployment.

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44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Safety Precautions for the Airbag

WARNING!

Airbags can seriously injure or kill you, especially if you are close to the airbag when it deploys. Always wear your seat belt. Airbags do not replace seat belts but instead supplement the protection offered by seat belts. Wearing a seat belt also makes it less likely that you will be out of position and will not be injured or killed as the airbag deploys. Never place an infant seat which faces to the rear on the front passenger seat. Children 12 years old and under, and any child who cannot wear a seat belt properly, must never ride in the front of this vehicle. The airbag does offer an additional degree of protection, especially to belted occupants, but the following precautions should still be taken to prevent injuries when the airbag is inflating. Do not position the seat closer than necessary to the airbag inflation point.

Do not lean forward when the vehicle is in motion. Only hold the steering wheel by the outer rim so that the airbag can inflate unhindered. No objects should be positioned on the airbag or between the airbag and the vehicle’s occupants. If children are traveling, they should always use an appropriate child restraint system. Do not touch any hot parts after the airbag has inflated. Airbags which have triggered in an accident must be replaced. The center of the padded steering wheel must not be covered by any materials or have any labels or stickers attached to it, or else the airbag may not function reliably. Do not modify any components of the restraint systems or their wiring. Observe relevant safety precautions when discarding off airbag units. Any authorized Sprinter Dealer can provide information and assistance.

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Make sure to give any new owner of your vehicle this Owner’s Manual so that the new owner will be aware of all safety warnings. If the instrument cluster indicates a malfunction of the "SRS", as explained above, we strongly recommend that you visit an authorized Sprinter Dealer immediately to have the system checked; otherwise the "SRS" may not be activated when needed in an accident, which could result in serious or fatal injury, or it might deploy unexpectedly and unnecessarily, which could also result in injury or death.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 45

The activation of the "SRS" temporarily releases a small amount of dust from the airbag. This dust, however, is neither injurious to your health, nor does it indicate a fire in the vehicle. The dust might cause some temporary breathing difficulty for people with asthma or other breathing trouble. To avoid this, you may wish to get out of the vehicle as soon as it is safe to do so. If you have any breathing difficulty but cannot get out of the vehicle after the airbag inflates, then get fresh air by opening a window or door. Given the considerable deployment speed and the textile structure of the airbag, there is a risk of abrasions and injuries due to airbag deployment.

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46 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

PEDALS The freedom of movement of the pedals must not be impaired in any way, such as by floormats.

WARNING!

Do not lay any objects in the driver’s footwell. Be careful that floor mats or carpets in the driver’s footwell have sufficient clearance for the pedals. During sudden driving or braking maneuvers the objects could get caught between the pedals. You could then no longer brake or accelerate. This could cause an accident which could in turn lead to injuries.

ENGINE BREAK-IN SPECIFICATIONS The first 1,000 miles (about 1,500 km) The more cautiously you treat your vehicle during the break-in period, the more satisfied you will be with its performance later on. Therefore, drive your vehicle during the first 1,000 miles (1,500 km) at moderate vehicle and engine speed. Avoid depressing the accelerator pedal beyond the pressure point (kickdown). Do not manually shift down. is not Avoid accelerating by kickdown. recommended to brake the vehicle by manually shifting to a lower gear. We recommend that you select positions "3", "2" or "1" only at moderate speeds (for hill driving). After 1,000 miles (about 1,500 km) you can gradually increase road and engine speeds to normal driving and requirements.

It

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 47

(cid:127) Allow the engine to warm up under low load use. (cid:127) Avoid unnecessarily hard acceleration, driving with the throttle fully open, and carrying loads not specifically needed on the journey.

(cid:127) Stop the engine during lengthy waiting periods, for

example at traffic lights.

(cid:127) Remove ancillary parts, such as wind deflectors and

roof racks, as soon as they are no longer needed.

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Engine Oil Consumption When the engine has passed the break-in period, oil consumption may reach 0.5 % of the fuel consumption recorded in actual operating circumstances. In isolated cases and in arduous operating conditions, oil consumption may increase to 1 % of the fuel consumption operating circumstances. Engine oil consumption depends on the driving style adopted and the operating conditions. It can only be judged after the engine has passed the break-in period. For engine oil level.

recorded

actual

in

SAFETY TIPS (cid:127) Check the vehicle’s lights and the general condition

of the vehicle before each trip.

(cid:127) Keep tires at the recommended inflation pressure. (cid:127) All occupants should fasten their seat belts before

each trip.

(cid:127) Driving in an environmentally responsible manner will reduce noise, fuel consumption and exhaust emissions.

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48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

INHA LATION OF EXHAUST GAS WARNING!

Inhalation of exhaust gas is hazardous to your health. All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death. Do not run the engine in confined areas (such as a garage) which are not properly ventilated. If you think that exhaust gas fumes are entering the vehicle while driving, have the cause determined and corrected immediately. If you must drive under these conditions, drive only with at least one window fully open.

TIE DOWN RINGS (OPTIONAL)

1. Tie Down Rings The rings (1) are used to attach the load with the help of tension belts. Place the tension belt around the load, secure it on the rings (1) and tie it down.

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WARNING!

If you tension the tensioning belts between the sidewalls, the maximum permissible load for the lashing rings could be exceeded if the brakes are applied suddenly or in the event of an accident. The load would no longer be secured, which could result in serious injuries caused by the load slip- ping. For this reason, do not tension a tensioning belt between the side walls. Observe the loading guidelines.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 49

NOTE: Use neither elastic fastening straps nor nets when lashing down the load. These are only intended as anti-slip protection for lighter loads. The means used to tie down the load must not be run over sharp edges or corners. Sharp edges or corners should be given protective padding. Observe the operating instructions for the material used to tie down the material. Spread the load evenly between the anchorages. If using a tensioning device, do not overstress the lashing rings.

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UNDERSTANDING THE FEATURES OF YOUR VEHICLE

CONTENTS

I Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Interior Mirror (Optional) . . . . . . . . . . . . . . . . . . 53

Electrically Adjustable Exterior Mirror

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
I Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Driver’s and Front Passenger’s Seat . . . . . . . . . 54

Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Armrest (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 56

Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Folding Seat at Partition (Optional) . . . . . . . . . 57
I Seat Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . 57
I Rear Seat Bench Removal and Installation . . . . . 58

Retrofitting Seat Mounting Cups . . . . . . . . . . . . 59
I Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

I Headlamp Range Control . . . . . . . . . . . . . . . . . . . . 62

I Fog Lamp Switch (Optional) . . . . . . . . . . . . . . . . . 62
I Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Interior Lamps in the Driver and Rear-Seat

Passenger Area/Cargo Area . . . . . . . . . . . . . . . . 63

Interior Lamps with Interior Sensor Protection

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Interior Lighting with Reading Lamp, Front

Passenger Space Only . . . . . . . . . . . . . . . . . . . . . 64

Interior Cargo Area Lighting (Optional) . . . . . 65
I Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . 66

I Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . 68

Mechanical Window Operation . . . . . . . . . . . . . 68

Electric Window Operation (Optional) . . . . . . . 68
I Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . 69

Windshield wipers with rain sensor

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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52 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

I Speed Control (Optional) . . . . . . . . . . . . . . . . . . . . 71

I Electrical Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

I Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Manual Sun Roof (Optional) . . . . . . . . . . . . . . . 74

Electric Sun Roof (Optional) . . . . . . . . . . . . . . . . 74

Mechanical Sun Roof Operation . . . . . . . . . . . . 75
I Ashtray/Cigar Lighter. . . . . . . . . . . . . . . . . . . . . . . 76

I Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

I Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 79

Glove Compartment Lockable (Optional) . . . . 79
I Compartments in Front Doors . . . . . . . . . . . . . . . . 79

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MIRROR ADJUSTMENT Interior Mirror (Optional)

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 53

Electrically Adjustable Exterior Mirror (Optional)

1. Normal position (DAY) 2. Anti-glare position (NIGHT)

The switch is located in the door lining next to the door handle. Mirror adjustment, left (1) Mirror adjustment, right (2) When the key is in position 2 in the ignition lock, each mirror may be adjusted by pressing the adjustment button. NOTE: The exterior mirror is heated automatically (optional equipment) when outdoor temperatures are low.

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54 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

SEAT ADJUSTMENT Driver’s and Front Passenger’s Seat

WARNING!

Adjusting a seat while the vehicle is moving is dangerous. The sudden movement of the seat could cause you to lose control. The seat belt might not be properly adjusted and you could be injured. Adjust the seat only while the vehicle is parked.

WARNING!

Do not ride with the seat back reclined so that the shoulder belt is no longer resting against your chest. In a collision, you could slide under the seat belt and be seriously or even fatally injured. Use the recliner only when the vehicle is parked.

WARNING!

The rear area of the vehicle should not be used as a play area by children when the vehicle is in mo- tion. They could be seriously injured in an acci- dent. Children should be seated and using the proper restraint system.

WARNING!

It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these area are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts. Be sure everyone in your vehicle is in a seat and using a seat belt properly.

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Comfortseat (Optional)

Lumbar Support

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 55

Seat adjustment, fore/aft (1) Seat cushion depth (Optional) (2) Seat height adjustment, front (3) Seat height adjustment, rear (4) Backrest tilt (5)

Hand pump (1) Bleeder valve (2) Reinforce support: Use hand pump (1). Relieve support: Press bleeder valve (2).

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56 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

Armrest (Optional)

Head Restraint

Tilt adjustment (1) By adjusting the tilt adjustment (thumbwheel) (1) the tilt of the armrest can be changed.

If you need to remove the head restraint, press the catch at the head restraint socket and pull the head restraint up and out.

WARNING!

You should never drive the vehicle if the head re- straint has been removed for an occupied seat. This could result in severe personal injuries and death in case of an accident. Adjust the head restraint so that it touches the back of the head at about ear level.

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Folding Seat at Partition (Optional)

Key (1) Seat cushion (2) Fold down the seat cushion of the folding seat.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57

WARNING!

When folding down the seat cushion, make sure that nobody can become trapped. The risk of injury to the front-passenger is increased the event of sharp steering movements or an accident if a key is inserted in the passenger/cargo area sliding door lock. Remove the key from the load compartment sliding door before using the folding seat.

in

SEAT HEATER (OPTIONAL) The seat heater switch is located on the center section of the dashboard. The seat heater only works when the key is in position 2 in the ignition lock .

Low heating output, press top of the seat heater switch. The left indicator lamp in the switch illuminates. High heating output, press bottom of seat heater switch. The right indicator lamp in the switch illuminates.

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58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

REAR SEAT BENCH REMOVAL AND INSTALLATION

WARNING!

The integrated seat belt can only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly. Never op- erate vehicle unless all rear bench seats are prop- erly installed and all release levers are locked. When retrofitting seat benches, make sure that the exterior seat shells have four cross-ribs. Keep the seat bench mounting cups in the vehicle floor free from dirt and foreign objects. This is the only way that locking mechanisms will engage securely.

to guarantee

the

Unlocked (1) Locked (2) To remove: 1. Turn all release levers on the legs of the appropriate rear bench seat up. The rear bench seat can then move in the seat mounting cups.

2. Lift the rear bench seat up and out of the seat

mounting cups.

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To install: 1. With the rear bench seat facing in the direction of travel, insert the legs of the rear bench seat in the respective seat mounting cups on the floor.

2. Slide the rear bench seat forwards with some force as far as it will go, until the release levers are heard to engage and all release levers are parallel to the vehicle floor.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 59

Retrofitting Seat Mounting Cups

WARNING!

Additional rear bench seats can be added if seat mounting cups are properly installed. Seat mounting cups may only be installed by an authorized Sprinter Dealer. Never exceed the maximum permissible number of rear bench seats for the specific vehicle. For more information contact your authorized Sprinter Dealer.

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60 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

HOOD

To open:

WARNING!

When the hood is open, there is a risk of injury due to very hot engine components. When the engine is running or the key is in position 2 in the ignition lock, there is a risk of injury due to moving engine components and the electrical system. The engine is equipped with a transistorized ignition system. Because of the high voltage it is dangerous to touch any components (ignition coils, spark plug sockets, diagnostic socket) of the ignition system with the engine running, while starting or if the ignition is on and the engine is turned manually. To help prevent severe personal injuries and death, stay clear of moving parts when the hood is open and the engine is running. If you see flames or smoke coming from the engine compartment, or if the coolant\temperature gauge indicates that the engine is overheated, do not open the hood. Move away from vehicle and do not open the hood until the engine has cooled. If necessary, call the fire department.

1. Pull the release lever (1).

The hood then opens slightly and is restrained by the safety catch.

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UNDERSTANDING THE FEATURES OF YOUR VEHICLE 61

To close:

2. Open the safety catch (2). 3. Swing the hood up until the support strut (3)

engages.

1. Lift the hood up slightly. 2. Press the support strut (3) down. 3. Swing the hood down and make sure that it

engages in its retaining catch.

4. Check that the hood is engaged properly by pulling

on the front edge.

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62 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

WARNING!

Be sure the hood is properly closed before driving. If the hood is not fully latched, it could fly up when the vehicle is moving and block your for- ward vision. Be sure all hood latches are latched fully before driving. When closing the hood, use extreme caution not to catch hands or fingers.

HEADLAMP RANGE CONTROL See Section 4, Understanding Your Instrument Panel, for switch locations.

the

The range of the headlamps can be adjusted to the load in the vehicle. Turn thumbwheel down headlamp beam down. Turn headlamp beam up.

thumbwheel up

the

to

to

When the vehicle is not loaded (driver only), the thumbwheel must be in position 0.

Where necessary, adjust the headlamp range with the thumbwheel to 82 yards (75 m). Always keep the headlamp range less than 110 yards (100 m), so that oncoming traffic is not blinded.

FOG LAMP SWITCH (OPTIONAL) See Section 4, Understanding Your Instrument Panel, for switch locations.

Lamp switch position õ To switch on: Press the upper section of the switch. To switch off: Press the lower section.

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INTERIOR LIGHTING

Interior Lamps in the Driver and Rear-Seat Passenger Area/Cargo Area

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 63

Interior Lamps with Interior Sensor Protection (Optional)

1. Permanently on 2. Off 3.

Interior lamps are switched on/off by the door contact switches

Interior lamp switch (1) Reading lamp switch (2)

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64 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

Operation of Interior Lamps

Position 1: Continuous operation Position 2: The door contact switches are used to switch the interior lamps on and off Position 3: Switched off

Operation of Reading Lamps Position 1: Left-hand reading lamp switched on Position 2: Switched off Position 3: Right-hand reading lamp switched on

Interior Lighting with Reading Lamp, Front Passenger Space Only

Continuous operation (1) The door contact switches are used to switch the interior lamps on and off (2) Switched off (3) Reading lamp (4)

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Interior Cargo Area Lighting (Optional)

The switch is located on the center section of the dashboard. To switch on: Press top of switch:

The indicator lamp in the switch will illuminate.

To switch off: Press bottom of switch.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 65

The switch (1) is located on the right side of the cargo area at the entrance for the sliding door. To switch on: Press top of switch – the indicator lamp in the switch will illuminate. To switch off: Press bottom of switch.

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66 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

MULTIFUNCTION SWITCH

The switch (2) is located in the right rear of the cargo area. To switch on: Press top of switch, the indicator lamp in the switch will illuminate. To switch off: Press bottom of switch. NOTE: The interior cargo area lighting will shut off automatically after 15 min.

Turn signal indicator lamp, right (1) Turn signal indicator lamp, left (2) Short turn signal, press combination switch to pressure point. Continuous turn signal, engage combination switch. If a turn signal on the vehicle fails, the indicator lamp in the instrument cluster flashes at twice the normal rate.

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UNDERSTANDING THE FEATURES OF YOUR VEHICLE 67

High beam headlamps (lamp switch positionõ) (4) Headlamp flasher (also when turn signals are on) (5) NOTE: When the key is in the ignition lock in the 0
position and the driver’s or passenger’s door is open, a warning buzzer sounds, if the vehicle exterior lighting (except for the marker lamps) has been switched on. On vehicles with automatic switching-off of high beam, with the key in 0 position and the lamp switch position õ on low and high beam, parking lamps are automatically switched on. When the driver’s or passenger’s door is opened, a warning buzzer also sounds. For high beam (4) and headlamp flasher (5), the indicator lamp A in the combination instrument lights up.

Lamp switch (3)

C Side lamps, license plate and instrument

lighting

õ Low

beam

headlamps

headlamps,

high

beam

ƒ Marker lamps, right, combination switch

lamps,

left, combination switch

up (1) Marker down (2)

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68 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

WINDOW OPERATION Mechanical Window Operation

the manual window

To open the window: Turn counterclockwise direction. To close the window: Turn the manual window control in a clockwise direction.

control

in

Electric Window Operation (Optional)

The window operation switches are located on the driver’s and front- passenger doors.

WARNING!

Make certain that no one gets caught when the side windows are closed. The key should be removed from the ignition lock even if the vehicle will only be left for a short time to prevent situations such as children or unauthorized persons opening and closing the windows and becoming caught.

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Place the key in position 2 in the ignition lock. To open the window: Keep switch pressed downward until the window has reached the desired position.

To close the window: Keep switch pressed upward until the window has reached the desired position.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 69

WINDSHIELD WIPER SWITCH

Intermittent wipe and rain sensor (optional) (1) Normal wipe (2) Rapid wipe (3) Windshield washer system (4)

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70 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

WARNING!

Sudden loss of visibility through the windshield caused by e. g. ice, steam, fog or water could lead to an accident. You might not see other vehicles or other obstacles. To avoid sudden icing of the windshield during freezing weather, warm the windshield with the defroster or with the wind- shield heater (optional) before and during wind- shield washer use. Follow the recommended settings for de-fogging and de-icing the front windows given in Section 4.