• Maximum number of folders: 100
• Maximum number of characters in file/folder names:
• Level 1: 12 (including a separator
⬙.⬙ and a
• Level 2: 31 (including a separator
3-character extension)
⬙.⬙ and a
3-character extension)
Multisession disc formats are supported by the radio. Multisession discs may contain combinations of normal CD audio tracks and computer files (including MP3 files). Discs created with an option such as ⬙keep disc open after writing⬙ are most likely multisession discs. The use of multisession for CD audio or MP3 playback may result in longer disc loading times.
Supported MP3 file formats
The radio will recognize only files with the *.mp3 exten-
sion as MP3 files. Non-MP3 files named with the *.mp3
extension may cause playback problems. The radio is
designed to recognize the file as an invalid MP3 and will
not play the file.
When using the MP3 encoder to compress audio data to
an MP3 file, the bit rate and sampling frequencies in the
following table are supported. In addition, variable bit
rates (VBR) are also supported. The majority of MP3 files
use a 44.1 kHz sampling rate and a 192, 160, 128, 96 or
VBR bit rates.
UNDERSTANDING YOUR INSTRUMENT PANEL 191
MPEG Specifi-
cation
Sampling Fre- quency (kHz)
MPEG-1 Audio
Layer 3
48, 44.1, 32
MPEG-2 Audio
Layer 3
24, 22.05, 16
Bit rate (kbps)
320, 256, 224,
192, 160, 128,
112, 96, 80, 64,
56, 48, 40, 32
160, 128, 144,
112, 96, 80, 64,
56, 48, 40, 32, 24,
16, 8
ID3 Tag information for artist, song title and album title are supported for version 1 ID3 tags. ID3 version 2 is not supported by the radios. Playlist files are not supported. MP3 Pro files are not supported.
192 UNDERSTANDING YOUR INSTRUMENT PANEL
Playback of MP3 files When a medium containing MP3 data is loaded, the radio checks all files on the medium. If the medium contains a lot of folders or files, the radio will take more time to start playing the MP3 files. Loading times for playback of MP3 files may be affected by the following: • Media - CD-RW media may take longer to load than • Medium formats - Multisession discs may take longer • Number of files and folders - Loading times will
to load than non-multisession discs
CD-R media
increase with more files and folders
To increase the speed of disc loading, it is recommended to use CD-R media and single-session discs. To create a single-session disc, enable the Disc at Once option before writing to the disc.
Operation Instructions - (CD Mode For MP3 Audio Play)
SEEK Button (CD Mode For MP3 Play) Pressing the right side of the SEEK button plays the next MP3 File. Pressing the left side of the SEEK button plays the beginning of the MP3 file. Pressing the button within the first ten seconds plays the previous file. LOAD/EJECT Button (CD Mode For MP3 Play)
LOAD/ EJECT - Load
Press the LOAD/ EJECT button and the push- button with the corresponding number where the CD is being loaded. The radio will display PLEASE WAIT and prompt when to INSERT DISC. After the radio displays ⬙LOAD DISC⬙ insert the CD into the player. Radio display will show ⬙LOADING DISC⬙ when the disc is loading.
LOAD / EJECT - Eject
Press the LOAD/ EJECT button and the push- button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance for easy removal. Radio display will show ⬙EJECTING DISC⬙ when the disc is being ejected and prompt the user to remove the disc. Press and hold the LOAD/ EJECT button to eject all discs in the radio. If you have ejected a disc and have not removed it within 15 seconds, it will be reloaded. If the CD is not removed, the radio will continue to play the non-removed CD. If the CD is removed and there are other CD’s in the radio, the radio will play the next CD. If the CD is removed and there are no other CD’s in the radio, the radio will remain in CD mode and display ⬙NO DISC LOADED.⬙
UNDERSTANDING YOUR INSTRUMENT PANEL 193
INFO Button (CD Mode For MP3 Play) Press and INFO button while playing MP3 disc. The radio scrolls through the following TAG information: Song Title, Artist, File Name, and Folder Name (if avail- able). Press the INFO button once more to return to ⬙elapsed time⬙ priority mode. Press and hold the INFO button while in the message display priority mode or elapsed time display priority mode will display the song title for each file. RW/FF (CD Mode For MP3 Play) Press the FF side of the button to move forward through the MP3 selection. TUNE Control (CD Mode For MP3 Play) Pressing the TUNE Control allows the adjustment of Tone, Balance, and Fade.
194 UNDERSTANDING YOUR INSTRUMENT PANEL
AM/FM Button (CD Mode For MP3 Play) Switches back to Radio mode. RND/ PTY Button (CD Mode For MP3 Play) Pressing this button plays files randomly. SET/DIR Button (CD Mode For MP3 Play) Press the SET/DIR Button to display folders, when playing an MP3 discs that have a file/folder structure. Turn the TUNE control to display available folders or move through available folders. Press the TUNE control to select a folder. Buttons 1 - 6 (CD Mode For MP3 Play) Selects disc positions 1 - 6 for Play/Load/Eject.
Operating Instructions - Hands Free Phone (If Equipped) Refer to Hands Free Phone section of the Owner’s Manual. Operating Instructions - Satellite Radio Mode (If Equipped) Refer to the Satellite Radio section of Manual. Operating Instructions - Video Entertainment System (VES威) (If Equipped) Refer to separate Video Entertainment System (VES威) Guide.
the Owner’s
SALES CODE RAK – AM/FM/CASSETTE/CD (6-DISC) RADIO WITH OPTIONAL SATELLITE RADIO, HANDS FREE PHONE, VIDEO, MP3, and WMA CAPABILITIES
NOTE: The radio sales code is located on the lower right side of your radio faceplate.
RAK Radio
UNDERSTANDING YOUR INSTRUMENT PANEL 195
Operating Instructions - Radio Mode
NOTE: The ignition switch must be in the ON or ACC
position to operate the radio.
Power Switch/Volume Control (Rotary)
Press the ON/VOL control to turn the radio ON. Press
the ON/VOL a second time to turn OFF the radio.
Electronic Volume Control
The electronic volume control turns continuously (360
degrees) in either direction without stopping. Turning the
volume control to the right increases the volume and to
the left decreases it.
When the audio system is turned on, the sound will be
set at the same volume level as last played.
Mode Button (Radio Mode)
Press the mode button repeatedly to select between the
CD player, Cassette, Satellite, or Vehicle Entertainment
System (VES) (if equipped).
196 UNDERSTANDING YOUR INSTRUMENT PANEL
SEEK Button (Radio Mode) Press and release the SEEK button to search for the next station in either AM/FM or Satellite (if equipped) mode. Press the right side of the button to seek up and the left side to seek down. The radio will remained tuned to the new station until you make another selection. Holding the button and will bypass stations without stopping until you release it. SCAN Button (Radio Mode) Pressing the SCAN button causes the tuner to search for the next station, in either AM, FM or Satellite (if equipped) frequencies, pausing for 5 seconds (satellite scan 8 seconds) at each listenable station before continu- ing to the next. To stop the search, press SCAN a second time. Time Button Press the time button and the time of day will be displayed for 5 seconds.
Clock Setting Procedure 1. Press and hold the time button until the hours blink. 2. Adjust the hours by turning the right side Tune / Audio control. 3. After the hours are adjusted, press the right side Tune / Audio control to set the minutes. The minutes will begin to blink. 4. Adjust the minutes using the right side Tune / Audio control. 5. To exit, press any button/knob or wait 5 seconds. INFO Button (Radio Mode) Press the INFO button for an RBDS station (one with call letters displayed). The radio will return a Radio Text message broadcast (if available) from an FM station (FM mode only).
RW/FF (Radio Mode) Pressing the rewind/fast forward button causes the tuner to search for the next frequency in the direction of the arrows. This feature operates in either AM, FM or Satel- lite (if equipped) frequencies. TUNE Control (Radio Mode) Turn the right side rotary control to increase or decrease the frequency. AM/FM Button (Radio Mode) Press the button to select AM or FM Modes. Setting the Tone, Balance, and Fade Press the rotary TUNE control and BASS will display. Turn the TUNE control to the right or left to increase or decrease the Bass tones. Press the rotary TUNE control a second time and MID will display. Turn the TUNE control to the right or left to increase or decrease the Mid Range tones.
UNDERSTANDING YOUR INSTRUMENT PANEL 197
Press the rotary TUNE control a third time and TREBLE will display. Turn the TUNE control to the right or left to increase or decrease the Treble tones. Press the rotary TUNE control a fourth time and BAL will display. Turn the TUNE control to the right or left to adjust the sound level from the right or left side speakers. Press the rotary TUNE control a fifth time and FADE will display. Turn the TUNE control to the right or left to adjust the sound level between the front and rear speak- ers. Press the rotary TUNE control again to exit setting tone, balance and fade. RND/PTY Button (Radio Mode) Pressing this button once will turn on the PTY mode for 5 seconds. If no action is taken during the 5 second time out the PTY icon will turn off. Turning the tune knob
198 UNDERSTANDING YOUR INSTRUMENT PANEL
within 5 seconds will allow the program format type to be selected. Many radio stations do not currently broad- cast PTY information. Turn the tune knob to select the following format types:
Program Type
16 Digit-Character Dis-
play
No program type or un-
defined News
None
News
Information
Information
Sports Talk Rock
Classic Rock Adult Hits Soft Rock
Top 40
Sports Talk Rock
Classic_Rock Adult_Hits Soft_Rock
Top_40
Country Oldies Soft
Nostalgia
Jazz
Classical
Rhythm and Blues
Soft Rhythm and Blues
Foreign Language Religious Music Religious Talk
Personality
Public College
Unassigned
Weather
Country Oldies Soft
Nostalgia
Jazz
Classical
Rhythm_and_Blues
Soft_R_&_B
Foreign_Language Religious_Music Religious_Talk
Personality
Public College
Weather
By pressing the SEEK button when the PTY icon is
displayed, the radio will be tuned to the next frequency
station with the same selected PTY name. The PTY
function only operates when in the FM mode.
If a preset button is activated while in the PTY (Program
Type) mode, the PTY mode will be exited and the radio
will tune to the preset station.
If you have selected a PTY with the tune knob,
NOTE:
simply pressing the tune button in will go directly to a
“PTY seek”.
Buttons 1 - 6 (Radio Mode)
These buttons tune the Radio to the stations that you
commit to push-button memory {12AM, 12 FM, and 12
Satellite (if equipped) stations}.
UNDERSTANDING YOUR INSTRUMENT PANEL 199
Operating Instructions — Tape Player Insert the cassette with the exposed tape side toward the left and the mechanical action of the player will gently pull the cassette into the play position. NOTE: When subjected to extremely cold temperatures, the tape mechanism may require a few minutes to warm up for proper operation. Sometimes poor playback may be experienced due to a defective cassette tape. Clean and demagnetize the tape heads at least twice a year. Seek Button Press the SEEK button up for the next selection on the tape and down to return to the beginning of the current selection. Press the SEEK button up or down to move the track number to skip forward or backward 1 to 6 selections. Press the SEEK button once to move 1 selection, twice to move 2 selections, etc.
200 UNDERSTANDING YOUR INSTRUMENT PANEL
Fast Forward (FF) Press the FF button up momentarily to advance the tape in the direction that it is playing. The tape will advance until the button is pressed again or the end of the tape is reached. At the end of the tape, the tape will play in the opposite direction. Rewind (RW) Press the RW button momentarily to reverse the tape direction. The tape will reverse until the button is pressed again or until the end of the tape is reached. At the end of the tape, the tape will play in the opposite direction. Tape Eject
Press this button and the cassette will disen- gage and eject from the radio.
Scan Button Press this button to play 10 seconds of each selection. Press the scan button a second time to cancel the feature. Changing Tape Direction If you wish to change the direction of tape travel (side being played), press Preset 6. The lighted arrow in the display window will show the new direction. Metal Tape Selection If a standard metal tape is inserted into the player, the player will automatically select the correct equalization. Pinch Roller Release If ignition power or the radio ON/OFF switch are turned off, the pinch roller will automatically retract to protect the tape from any damage. When power is restored to the tape player, the pinch roller will automatically reengage and the tape will resume play.
Noise Reduction The Dolby Noise Reduction System* is on whenever the tape player is on, but may be switched off. To turn off the Dolby Noise reduction System: Press Preset 1 after you insert the tape. The NR light in the display will go off when the Dolby System is off. * ”Dolby” noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are trademarks of Dolby Labo- ratories Licensing Corporation. Operation Instructions - (CD MODE for CD Audio Play)
NOTE: The ignition switch must be in the ON or ACC position to operate the radio. NOTE: Note: This Radio is capable of playing compact discs (CD), recordable compact discs (CD-R), rewritable
UNDERSTANDING YOUR INSTRUMENT PANEL 201
compact discs (CD-RW) compact discs with MP3 tracks and multisession compact discs with CD and MP3 tracks and WMA. Inserting Compact Disc(s)
CAUTION!
This CD player will accept 4 3/4 inch (12 cm) discs only. The use of other sized discs may damage the CD player mechanism.
You may eject a disc with the radio OFF. If you insert a disc with the ignition ON and the radio ON, the unit will switch from radio to CD mode and begin to play when you insert the disc. The display will show the disc number, the track number, and index time in minutes and seconds. Play will begin at the start of track 1.
202 UNDERSTANDING YOUR INSTRUMENT PANEL
SEEK Button (CD MODE for CD Audio Play) Press the right side of the SEEK button for the next selection on the CD. Press the left side of the button to return to the beginning of the current selection, or return to the beginning of the previous selection if the CD is within the first 5 seconds of the current selection. SCAN Button (CD MODE for CD Audio Play) Press the Scan button to scan through each track on the CD currently playing. LOAD/EJECT Button (CD Mode for CD Audio Play)
LOAD/ EJECT - Load
Press the LOAD/ EJT button and the push- button with the corresponding number where the CD is being loaded. The radio will display PLEASE WAIT and prompt when to INSERT DISC. After the radio displays ⬙INSERT DISC⬙ insert the CD into the player.
Radio display will show ⬙LOADING DISC⬙ when the disc is loading, and “READING DISC” when the radio is reading the disc. LOAD / EJT - Eject
Press the LOAD/ EJT button and the push- button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance for easy removal. Radio display will show ⬙EJECTING DISC⬙ when the disc is being ejected and prompt the user to remove the disc. Press and hold the LOAD/ EJT button for 5 seconds and all CDs will be ejected from the radio. If you have ejected a disc and have not removed it within 15 seconds, it will be reloaded. If the CD is not removed, the radio will continue to play the non-removed CD. If the CD is removed and there are other CD’s in the radio, the radio will play the next CD after a 2 minute timeout. If the CD is removed and there are no other CD’s in the
radio, the radio will remain in CD mode and display ⬙INSERT DISC” for 2 minutes. After 2 minutes the radio will go to the previous tuner mode. The disc can be ejected with the radio and ignition OFF. TIME Button (CD MODE for CD Audio Play) Press this button to change the display from a large CD playing time display to a small CD playing time display. RW/FF (CD MODE for CD Audio Play) Press and hold FF (Fast Forward) and the CD player will begin to fast forward until FF is released or RW or another CD button is pressed. The RW (Reverse) button works in a similar manner. TUNE Control (CD MODE for CD Audio Play) Pressing the TUNE control allows the setting of the Tone, Fade, and Balance. See Radio Mode. AM/FM Button (CD MODE for CD Audio Play) Switches the Radio to the Radio mode.
UNDERSTANDING YOUR INSTRUMENT PANEL 203
RND/PTY Button (Random Play Button) (CD MODE for CD Audio Play) Press this button while the CD is playing to activate Random Play. This feature plays the selections on the compact disc in random order to provide an interesting change of pace. NOTE: MP3 and WMA Random Play are for file folders only. Press the SEEK button to move to the next randomly selected track. Press and hold the FF button to fast forward through the tracks. Release the FF button to stop the fast forward feature. If the RW button is pressed, the current track will reverse to the beginning of the track and begin playing. Press the RND button a second time to stop Random Play.
204 UNDERSTANDING YOUR INSTRUMENT PANEL
Buttons 1 - 6 (CD MODE for CD Audio Play)
Selects disc positions 1 - 6 for Play/Load/Eject.
Notes On Playing MP3 Files
The radio can play MP3 files, however, acceptable MP3
file recording media and formats are limited. When
writing MP3 files, pay attention to the following restric-
tions.
Supported Media (Disc Types)
The MP3 file recording media supported by the radio are
CD-ROM, CD-R and CD-RW.
Supported Medium Formats (File Systems)
The medium formats supported by the radio are ISO 9660
Level 1 and Level 2 and includes the Joliet extension.
When reading discs recorded using formats other than
ISO 9660 Level 1 and Level 2, the radio may fail to read
files properly and may be unable to play the file nor-
mally. UDF and Apple HFS formats are not supported.
The radio uses the following limits for file systems:
• Maximum number of directory levels: 15
• Maximum number of files: 255
• Maximum number of folders: 100
• Maximum number of characters in file/folder names:
• Level 1: 12 (including a separator
⬙.⬙ and a
• Level 2: 31 (including a separator
3-character extension)
⬙.⬙ and a
3-character extension)
Multisession disc formats are supported by the radio. Multisession discs may contain combinations of normal CD audio tracks and computer files (including MP3 files). Discs created with an option such as ⬙keep disc open after writing⬙ are most likely multisession discs. The use of multisession for CD audio or MP3 playback may result in longer disc loading times.
Supported MP3 File Formats
The radio will recognize only files with the *.mp3 exten-
sion as MP3 files. Non-MP3 files named with the *.mp3
extension may cause playback problems. The radio is
designed to recognize the file as an invalid MP3 and will
not play the file.
When using the MP3 encoder to compress audio data to
an MP3 file, the bit rate and sampling frequencies in the
following table are supported. In addition, variable bit
rates (VBR) are also supported. The majority of MP3 files
use a 44.1 kHz sampling rate and a 192, 160, 128, 96 or
VBR bit rates.
UNDERSTANDING YOUR INSTRUMENT PANEL 205
MPEG Specifi-
cation
Sampling Fre- quency (kHz)
MPEG-1 Audio
Layer 3
48, 44.1, 32
MPEG-2 Audio
Layer 3
24, 22.05, 16
Bit rate (kbps)
320, 256, 224,
192, 160, 128,
112, 96, 80, 64,
56, 48, 40, 32
160, 128, 144,
112, 96, 80, 64,
56, 48, 40, 32, 24,
16, 8
ID3 Tag information for artist, song title and album title are supported for version 1 ID3 tags. ID3 version 2 is not supported by the radios. Playlist files are not supported. MP3 Pro files are not supported.
206 UNDERSTANDING YOUR INSTRUMENT PANEL
Playback of MP3 and WMA Files When a medium containing MP3 data is loaded, the radio checks all files on the medium. If the medium contains a lot of folders or files, the radio will take more time to start playing the MP3 files. Loading times for playback of MP3 and WMA files may be affected by the following: • Media - CD-RW media may take longer to load than • Medium formats - Multisession discs may take longer • Number of files and folders - Loading times will
to load than non-multisession discs
CD-R media
increase with more files and folders
To increase the speed of disc loading, it is recommended to use CD-R media and single-session discs. To create a single-session disc, enable the Disc at Once option before writing to the disc.
Operation Instructions - (CD Mode for MP3 and WMA Audio Play)
SEEK Button (CD Mode for MP3 and WMA Play) Pressing the right side of the SEEK button plays the next file. Pressing the left side of the SEEK button plays the beginning of the file. Pressing the button within the first ten seconds plays the previous file. LOAD/EJECT Button (CD Mode for MP3 and WMA Play)
LOAD/ EJT - Load
Press the LOAD/ EJT button and the push- button with the corresponding number where the CD is being loaded. The radio will display PLEASE WAIT and prompt when to INSERT DISC. After the radio displays ⬙INSERT DISC⬙ insert the CD into the player.
The radio display will show ⬙LOADING DISC⬙ when the disc is loading. LOAD / EJT - Eject
Press the LOAD/ EJT button and the push- button with the corresponding number where the CD was loaded and the disc will unload and move to the entrance for easy removal. Radio display will show ⬙EJECTING DISC⬙ when the disc is being ejected and prompt the user to remove the disc. If you have ejected a disc and have not removed it within 15 seconds, it will be reloaded. If the CD is not removed, the radio will continue to play the non-removed CD. If the CD is removed and there are other CD’s in the radio, the radio will play the next CD after a 2 minute timeout. If the CD is removed and there are no other CD’s in the radio, the radio will remain in CD mode and display ⬙INSERT DISC” for 2 minutes. After 2 minutes the radio will go to the previous tuner mode.
UNDERSTANDING YOUR INSTRUMENT PANEL 207
INFO Button (CD Mode for MP3 Play) Press and INFO button while playing MP3 or WMA disc. The radio scrolls through the following TAG information: Song Title, Artist, File Name, and Folder Name (if avail- able). Press the INFO button once more to return to ⬙elapsed time⬙ priority mode. Press and hold the INFO button while in the message display priority mode or elapsed time display priority mode will display the song title for each file. RW/FF (CD Mode for MP3 and WMA Play) Press the FF side of the button to move forward through the file or MP3 and WMA selection. TUNE Control (CD Mode for MP3 Play) Pressing the TUNE Control allows the adjustment of Tone, Balance, and Fade.
208 UNDERSTANDING YOUR INSTRUMENT PANEL
AM/FM Button (CD Mode for MP3 Play) Switches back to Radio mode. RND/ PTY Button (CD Mode for MP3 Play) Pressing this button plays files randomly. SET/DIR Button (CD Mode for MP3 Play) Press the SET/DIR Button to display folders, when playing an MP3 discs that have a file/folder structure. Turn the TUNE control to display available folders or move through available folders. Press the TUNE control to select a folder. Buttons 1 - 6 (CD Mode for MP3 Play) Selects disc positions 1 - 6 for Play/Load/Eject.
Operating Instructions - Hands Free Phone (If Equipped) Refer to Hands Free Phone in Section 3 of the Owner’s Manual. Operating Instructions - Satellite Radio Mode (If Equipped) Refer to the Satellite Radio section of Manual. Operating Instructions - Video Entertainment System (VES) (If Equipped) Refer to separate Video Entertainment System (VES) Guide.
the Owner’s
SALES CODE REC — AM/FM/CD (6–DISC) RADIO WITH NAVIGATION SYSTEM
REC Radio
UNDERSTANDING YOUR INSTRUMENT PANEL 209
Satellite Navigation Radio with CD Player with MP3
Capability (REC)
combines a Global-Positioning
System-based navigation system with an integrated color
screen to provide maps, turn identification, selection
menus and instructions for selecting a variety of destina-
tions and routes, AM/FM stereo radio and six-disc CD
changer with MP3 capability.
Mapping information for navigation is supplied on a
DVD that is loaded into the unit. One map DVD covers
all of North America. Refer to your “Navigation User’s
Manual” for detailed operating instructions.
Operating Instructions — Satellite Radio (If
Equipped)
Refer to your “Navigation User’s Manual” for detailed
operating instructions.
210 UNDERSTANDING YOUR INSTRUMENT PANEL
REMOTE SOUND SYSTEM CONTROLS — IF EQUIPPED The remote sound system controls are located on the rear surface of the steering wheel. Reach behind the wheel to access the switches.
Remote Sound System Controls
The right hand control is a rocker type switch with a button in the center. Pressing the top of the switch will increase the volume and pressing the bottom of the switch will decrease the volume. The center button of the right hand control will allow you to change the mode. The left hand control is a rocker type switch with a push button in the center. The function of the left hand control is different depending on which mode you are in. The following describes the left hand control operation in each mode. Radio Operation Pressing the top of the left side switch will SEEK up for the next listenable station and pressing the bottom of the switch will SEEK down for the next listenable station. The button located in the center of the left hand control will tune to the next pre-set station that you have programmed in the radio pre-set push-buttons.
Tape Player Pressing the top of the switch once will go to the next selection on the cassette. Pressing the bottom of the switch once will go to the beginning of the current selection or to the beginning of the previous selection if it is within the first 5 seconds of the current selection. If you press the switch up or down twice it plays the second selection, three times, it will play the third, etc. The button in the center of the left hand switch has no function in this mode. CD Player Pressing the top of the switch once will go to the next track on the CD. Pressing the bottom of the switch once will go to the beginning of the current track or to the beginning of the previous track if it is within one second after the current track begins to play.
UNDERSTANDING YOUR INSTRUMENT PANEL 211
If you press the switch up or down twice it plays the second track, three times, it will play the third, etc. The button in the center of the left hand switch has no function in this mode.
CASSETTE TAPE AND PLAYER MAINTENANCE To keep the cassette tapes and player in good condition, take the following precautions: 1. Do not use cassette tapes longer than C-90; otherwise, sound quality and tape durability will be greatly dimin- ished. 2. Keep the cassette tape in its case to protect from slackness and dust when it is not in use. 3. Keep the cassette tape away from direct sunlight, heat and magnetic fields such as the radio speakers. 4. Before inserting a tape, make sure that the label is adhering flatly to the cassette.
212 UNDERSTANDING YOUR INSTRUMENT PANEL
5. A loose tape should be corrected before use. To rewind a loose tape, insert the eraser end of a pencil into the tape drive gear and twist the pencil in the required directions. Maintain your cassette tape player. The head and capstan shaft in the cassette player can pick up dirt or tape deposits each time a cassette is played. The result of deposits on the capstan shaft may cause the tape to wrap around and become lodged in the tape transport. The other adverse condition is low or “muddy” sound from one or both channels, as if the treble tone control were turned all the way down. To prevent this, you should periodically clean the head with a commercially available WET cleaning cassette. As preventive maintenance, clean the head about every 30 hours of use. If you wait until the head becomes very dirty (noticeably poor sound), it may not be possible to remove all deposits with a simple WET cleaning cassette.
COMPACT DISC MAINTENANCE To keep the compact discs in good condition, take the following precautions: 1. Handle the disc by its edge; avoid touching the surface. 2. If the disc is stained, clean the surface with a soft cloth, wiping from center to edge. 3. Do not apply paper or tape to the disc; avoid scratch- ing the disc. 4. Do not use solvents such as benzene, thinner, cleaners, or antistatic sprays. 5. Store the disc in its case after playing. 6. Do not expose the disc to direct sunlight. 7. Do not store the disc where temperatures may become too high.
If you experience difficulty in playing a particu- NOTE: lar disc, it may be damaged, oversized, or have theft protection encoding. Try a known good disc before considering disc player service.
CLIMATE CONTROLS The controls for the heating and ventilation system in this vehicle consist of a series of rotary knobs. These comfort controls can be set to obtain desired interior conditions.
UNDERSTANDING YOUR INSTRUMENT PANEL 213
RADIO OPERATION AND CELLULAR PHONES Under certain conditions, the operation of a cellular phone in your vehicle can cause erratic or noisy perfor- mance from your radio. This condition may be lessened or eliminated by relocating the cellular phone antenna. This condition is not harmful to the radio. If your radio performance does not satisfactorily “clear” by the repo- sitioning of the antenna, it is recommended that the radio volume be turned down or off during cellular phone operation.
Climate Control Location
214 UNDERSTANDING YOUR INSTRUMENT PANEL
Heater Only — Fleet Vehicles
NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are iden- tified by the small dots. Panel
Outside air flows through the outlets located in the instrument panel.
Recirculation Modes (Panel or Bi-Level )
Manual Heating Controls
The mode control (at the right of the control panel) can be set in any of the following positions:
Select the recirculation modes when the outside air contains smoke or odors. This feature allows for recircu- lation of interior air only. Air flows through the panel outlets in this mode. Air flows through the panel only or through both the panel and floor vents
depending on the selected mode (panel vs bi-level).
Bi-Level
Outside air flows through the outlets located in the instrument panel and at the floor.
Mix
Outside air flows in equal proportions through the floor and defroster outlets.
Defrost
Outside air is primarily directed to the windshield through the defroster outlets located at the base of the windshield, and the demister outlets located at the edge of each side of the instrument panel.
UNDERSTANDING YOUR INSTRUMENT PANEL 215
Blower Control
The rotary knob on the left of the control panel is the blower control. Turn the knob clockwise to one of the four positions to obtain the blower speed you desire. To turn the blower off, turn the knob to the far left posi- tion. Temperature Control
The rotary knob at the center of the control panel controls the temperature of the interior air. You can choose your degree of comfort by rotating the knob. The coldest temperature setting is to the extreme left (blue region) and the warmest setting is to the extreme
right (red region) of the rotation.
216 UNDERSTANDING YOUR INSTRUMENT PANEL
Air Conditioning and Heating — If Equipped
Air Conditioning And Heating
Air Conditioning Operation
To turn on the Air Conditioning, set the fan control at any speed and press the snowflake button located at the right of the control panel. Conditioned air will be directed through the
outlets selected by the mode control. A light in the snowflake button shows that the air conditioning is on. Press the button a second time to turn the air condition- ing off. Slight changes in engine speed or power may be noticed when the air conditioning compressor is on. This is a normal occurrence as the compressor will cycle on and off to maintain comfort and increase fuel economy.
The mode control (at the right of the control panel) can be set in any of the following positions:
NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are iden- tified by the small dots. Recirculation Modes (Panel or Bi-Level )
Select the recirculation modes when the outside air contains smoke, odors, high humidity, or if rapid cooling is desired. This feature allows for recir- culation of interior air only. Air flows through the panel only or through both the panel and floor vents depend-
ing on the selected mode (panel vs bi-level). NOTE: Selecting a “Recirculation Mode” mode does not necessarily consume more fuel than normal A/C mode. Panel
Outside air flows through the outlets located in the instrument panel.
UNDERSTANDING YOUR INSTRUMENT PANEL 217
Bi-Level
Outside air flows through the outlets located in the instrument panel and at the floor.
Floor
Mix
Outside air flows primarily through the floor out- lets located under the instrument panel.
Outside air flows in equal proportions through the floor and defroster outlets, and the air conditioning may be on.
Defrost
Outside air is primarily directed to the windshield through the defroster outlets located at the base of the windshield, and the demister outlets located at the edge of each side of the instrument panel, and the air conditioning may be on.
218 UNDERSTANDING YOUR INSTRUMENT PANEL
Blower Control
The rotary knob on the left of the control panel is the blower control. Turn the knob clockwise to one of the four positions to obtain the blower speed you desire. To turn the blower off, turn the knob to the far left posi- tion. Temperature Control
The rotary knob at the center of the control panel controls the temperature of the interior air. You can choose your degree of comfort by rotating the knob. The coldest temperature setting is to the extreme left (blue region) and the warmest setting is to the extreme
right (red region) of the rotation.
Circulation The cab is designed with features to promote outside air circulation. There are grilles in the cab back panel. These are air exhausters that provide the means for regular exchange of cab air. Side window demisters direct air flow specifically to the window glass to help prevent interior fogging of the glass. They are located in the extreme outside upper edges of the instrument panel. The demisters also pro- vide extra air ducts for circulation. They are in operation whenever the Floor, Mix or Defrost modes are in use. To remove frost from the side windows, it is best to use the full defrost mode. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short period of time. This is a normal condition that occurs if the air conditioning system has been on. It is not an indication of a problem with the air conditioning system.
Electric Rear Window Defroster and Heated Sideview Mirrors — If Equipped
The Electric Rear Window Defroster and Heated side view mirrors are activated by pressing the heated grid button, located on the Climate Control panel, with the ignition On. Turning Off the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed. To reactivate, simply press the button again. Air Conditioning with Dual Zone Temperature Control — If Equipped With the Dual Zone Temperature Control System, each front seat occupant can independently control the tem- perature of air coming from the outlets on their side of the vehicle.
UNDERSTANDING YOUR INSTRUMENT PANEL 219
Dual Zone Control Head
220 UNDERSTANDING YOUR INSTRUMENT PANEL
Air Conditioning and Heating Operation To turn on the Air Conditioning, set the fan control at any speed and press the snowflake button located on the control panel. Conditioned air will be directed through the outlets selected by the mode control. A light in the snowflake button shows that the air conditioning is on. Press the button a second time to turn the air condition- ing off. A/C Pushbutton
With the fan control in the ON posi- tion, pushing the A/C button turns on the air conditioning compressor. An indicator light on the button shows that the Air Conditioning compressor is on. Conditioned air is now directed through the mode outlets selected. Pushing the button a second time turns the compressor OFF.
Recirculation Pushbutton
Pushing the Recirculation button al- lows interior air to recirculate continu- ously in any position except defrost and defrost/floor mode for rapid cool down of interior. See “Fast Cooldown” later in this section.
the
Mode Control
The mode control allows you to choose from several patterns of air distribution.
NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are iden- tified by the small dots and give an even blend of both modes. Panel
Outside air flows through the outlets located in the instrument panel. These outlets can be adjusted to
direct the airflow. Bi-Level
Air flows through the outlets located in the instru- ment panel and those located on the floor.
Defrost
UNDERSTANDING YOUR INSTRUMENT PANEL 221
NOTE: There is a difference in temperature between the upper and lower outlets for added comfort. The warmer air goes to the floor outlets. This feature gives improved comfort during sunny but cool conditions. Heat
Outside air flows primarily through the floor out- lets located under the instrument panel.
Mix
Outside air flows in equal proportions through the floor and defroster outlets.
Outside air is primarily directed to the windshield through the defroster outlets located at the base of
the windshield and side window demist outlets.
Dual Zone Temperature Control
222 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE: The air conditioning compressor operates in both Mix and Defrost or a blend of these modes, even if the A/C button has not been pressed. This dehumidifies the air to help dry the windshield. Blower Control
The rotary knob on the left of the control panel is the blower control. Turn the knob clockwise to one of the four positions to obtain the blower speed you desire. To turn the blower off, turn the knob to the far left posi- tion.
Dual Zone Temperature Control
Use this control to regulate the temperature of the air inside the passenger compartment. This is accomplished by having separate temperature control slides for both the driver and front passenger. The blue area of the scale indicates cooler temperatures while the red area indicates warmer temperatures. Electric Rear Window Defroster and Heated Sideview Mirrors — If Equipped
The Electric Rear Window Defroster and Heated side view mirrors are activated by pressing the heated grid button, located on the Climate Control panel, with the ignition On. Turning Off the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed. To reactivate, simply press the button again.
UNDERSTANDING YOUR INSTRUMENT PANEL 223
Circulation The cab is designed with features to promote outside air circulation. There are grilles in the cab back panel. These are air exhausters that provide the means for regular exchange of cab air. Side window demisters direct air flow specifically to the window glass to help prevent interior fogging of the glass. They are located in the extreme outside upper edges of the instrument panel. The demisters also pro- vide extra air ducts for circulation. They are in operation whenever the Floor, Mix or Defrost modes are in use. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short period of time. This is a normal condition that occurs if the air conditioning system has been on. It is not an indication of a problem with the air conditioning system.
224 UNDERSTANDING YOUR INSTRUMENT PANEL
Operating Tips
Fast Cooldown For a fast cooldown, turn the blower fan rotary knob to the extreme right position, turn the mode control to the panel fresh position, press the snowflake button to turn on the air conditioning, and drive with the windows open for the first few minutes. Once the hot air has been expelled, close the windows and press the Recirculation push-button. When a comfortable condition has been reached, choose a mode position and adjust the tempera- ture control slide and blower speed as necessary to maintain comfort. For high humidity conditions it may be necessary to remain in the Recirculation mode to maintain comfort.
Window Fogging Windows will fog on the inside when the humidity inside the vehicle is high. This often occurs in mild or cool temperatures when it’s rainy or humid. In most cases turning on the Air-conditioning (pressing the snowflake button) will clear the fog. Adjust the temperature control, air direction and blower speed to maintain comfort. As the temperature gets colder it may be necessary to direct air onto the windshield by using MIX Mode position on the control. Adjust the temperature control and blower speed to maintain comfort. Higher blower speeds will reduce fogging. Interior fogging on the windshield can be quickly removed by selecting the defrost mode.
Regular cleaning of the inside of the windows with a non-filming cleaning solution (vinegar and water works very well) will help prevent contaminates (cigarette smoke, perfumes, etc.) from sticking to the windows. Contaminates increase the rate of window fogging. Summer Operation Air conditioned vehicles must be protected with a high quality antifreeze coolant during summer to provide proper corrosion protection and to raise the boiling point of the coolant for protection against overheating. A 50 % concentration is recommended. Refer to Recommended Fluids and Genuine Parts for the proper coolant type. When using the air conditioner in extremely heavy traffic in hot weather especially when towing a trailer, addi- tional engine cooling may be required. If this situation is encountered, operate the transmission in a lower gear to increase engine RPM, coolant flow and fan speed. When stopped in heavy traffic, it may be necessary to shift into
UNDERSTANDING YOUR INSTRUMENT PANEL 225
NEUTRAL and depress the accelerator slightly for fast idle operation to increase coolant flow and fan speed. NOTE: On models equipped with Diesel engines, the idle speed will automatically increase to 1000 rpm at elevated coolant temperatures to improve engine cooling. Your air conditioning system is also equipped with an automatic recirculation system. When the system senses a heavy load or high heat conditions, it may use partial Recirculation A/C mode to provide additional comfort. Winter Operation When operating the system during the winter months, make sure the air intake, located directly in front of the windshield, is free of ice, slush, snow, or other obstruc- tions.
226 UNDERSTANDING YOUR INSTRUMENT PANEL
Operating Tips Chart
STARTING AND OPERATING
CONTENTS
䡵 Axle Locker System . . . . . . . . . . . . . . . . . . . . . 231
䡵 Stabilizer/Sway Bar System . . . . . . . . . . . . . . . 234
䡵 Power Wagon – Safe Off-Road Driving . . . . . . . 235
▫ Off-Road Driving Tips And Vehicle
Characteristics
. . . . . . . . . . . . . . . . . . . . . . . 235
▫ Driving In Snow, Mud And Sand . . . . . . . . . . 240
▫ Crossing Obstacles (Rocks And Other High
Points) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
▫ Hill Climbing . . . . . . . . . . . . . . . . . . . . . . . . 245
▫ Driving Through Water . . . . . . . . . . . . . . . . . 248
▫ Airing Down For Off-Road Driving . . . . . . . . 250
▫ Vehicle Recovery . . . . . . . . . . . . . . . . . . . . . . 251
▫ After Driving Off-Road . . . . . . . . . . . . . . . . . 255
䡵 Winch Usage . . . . . . . . . . . . . . . . . . . . . . . . . . 256
▫ Things To Know Before Using Your Winch . . . 256
▫ Understanding The Features Of Your Winch . . 258
▫ Winch Accessories . . . . . . . . . . . . . . . . . . . . . 260
▫ Operating Your Winch . . . . . . . . . . . . . . . . . . 261
▫ Rigging Techniques . . . . . . . . . . . . . . . . . . . . 273
228 STARTING AND OPERATING
䡵 Ignition/Starter Switch . . . . . . . . . . . . . . . . . . . 275
▫ Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
▫ Off
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
▫ On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
▫ Start
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
▫ ACC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
▫ Manual Transmission Key Release Button . . . . 277
▫ Key Reminder
. . . . . . . . . . . . . . . . . . . . . . . 277
䡵 Starting Procedures . . . . . . . . . . . . . . . . . . . . . 277
▫ Manual Transmission . . . . . . . . . . . . . . . . . . 277
▫ Automatic Transmission . . . . . . . . . . . . . . . . 278
▫ If Engine Fails To Start
. . . . . . . . . . . . . . . . . 278
▫ After Starting . . . . . . . . . . . . . . . . . . . . . . . . 279
䡵 Transmission Shifting . . . . . . . . . . . . . . . . . . . . 280
▫ Automatic Transmission With Overdrive . . . . . 280
▫ Manual Transmission — 6-Speed . . . . . . . . . . 285
䡵 Four-Wheel- Drive Operation . . . . . . . . . . . . . . 287
▫ Manually Shifted Transfer Case Operating
Information/Precautions . . . . . . . . . . . . . . . . 287
▫ Shifting Procedure - Manually Shifted Transfer
▫ Transfer Case Reminder Light
Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
. . . . . . . . . . . . 290
䡵 Limited-Slip Differential — If Equipped . . . . . . . 291
䡵 Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 292
䡵 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . 293
▫ Brake Noise . . . . . . . . . . . . . . . . . . . . . . . . . 294
▫ Four-Wheel Anti-Lock Brake System (ABS)
— If Equipped . . . . . . . . . . . . . . . . . . . . . . . 294
䡵 Power Steering . . . . . . . . . . . . . . . . . . . . . . . . 296
䡵 Multi Displacement System (MDS) - 5.7L Engine
Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
䡵 Tire Safety Information . . . . . . . . . . . . . . . . . . . 296
▫ Tire Markings . . . . . . . . . . . . . . . . . . . . . . . . 296
▫ Tire Identification Number (TIN)
. . . . . . . . . . 300
▫ Tire Loading And Tire Pressure . . . . . . . . . . . 301
䡵 Tires—General Information . . . . . . . . . . . . . . . . 305
▫ Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 305
▫ Tire Inflation Pressures . . . . . . . . . . . . . . . . . 306
▫ Radial-Ply Tires
. . . . . . . . . . . . . . . . . . . . . . 308
▫ Compact Spare Tire — If Equipped . . . . . . . . . 309
STARTING AND OPERATING 229
▫ Limited Use Spare — If Equipped . . . . . . . . . 310
▫ Tire Spinning . . . . . . . . . . . . . . . . . . . . . . . . 310
▫ Tread Wear Indicators . . . . . . . . . . . . . . . . . . 311
▫ Life Of Tire . . . . . . . . . . . . . . . . . . . . . . . . . 312
▫ Replacement Tires . . . . . . . . . . . . . . . . . . . . . 312
▫ Alignment And Balance . . . . . . . . . . . . . . . . . 313
䡵 Supplemental Tire Pressure Information . . . . . . . 314
䡵 Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
䡵 Snow Tires
. . . . . . . . . . . . . . . . . . . . . . . . . . . 315
䡵 Tire Rotation Recommendations
. . . . . . . . . . . . 316
䡵 Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . 317
▫ Reformulated Gasoline . . . . . . . . . . . . . . . . . 317
▫ Gasoline/Oxygenate Blends . . . . . . . . . . . . . . 318
230 STARTING AND OPERATING
▫ MMT In Gasoline . . . . . . . . . . . . . . . . . . . . . 318
▫ Sulfur In Gasoline . . . . . . . . . . . . . . . . . . . . . 319
▫ Materials Added To Fuel
. . . . . . . . . . . . . . . . 319
▫ Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . 319
▫ Fuel System Cautions . . . . . . . . . . . . . . . . . . 321
▫ Carbon Monoxide Warnings . . . . . . . . . . . . . . 322
䡵 Catalytic Converter
. . . . . . . . . . . . . . . . . . . . . 323
䡵 Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . 324
▫ Certification Label . . . . . . . . . . . . . . . . . . . . . 324
䡵 Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . 327
▫ Common Towing Definitions . . . . . . . . . . . . . 327
▫ Trailer Hitch Classification . . . . . . . . . . . . . . . 330
▫ Trailer Towing Weights (Maximum Trailer
Weight Ratings)
. . . . . . . . . . . . . . . . . . . . . . 331
▫ Trailer And Tongue Weight
. . . . . . . . . . . . . . 331
▫ Towing Requirements . . . . . . . . . . . . . . . . . . 332
▫ Towing Tips . . . . . . . . . . . . . . . . . . . . . . . . . 337
▫ Trailer Towing Mirrors — If Equipped . . . . . . 339
䡵 Snowplow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
▫ Dodge Power Wagon Models . . . . . . . . . . . . . 340
䡵 Recreational Towing — 4–Wheel Drive Vehicles
(Behind Motorhome, Etc.) . . . . . . . . . . . . . . . . . 341
▫ Recreational Towing Procedure — Manual
Shift Transfer Case — If Equipped . . . . . . . . . 342
▫ Returning To Normal Operation — Manual Shift
Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . 343
䡵 Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
䡵 Equipment Identification Plate . . . . . . . . . . . . . 344
Axle Locker System Dodge Power Wagons are equipped with electronically locking front and rear axles. Locking the axles provides greater traction in severe low traction conditions or in rock climbing environments where one wheel is likely to not be in contact with the ground.
CAUTION!
Do not lock the front or rear axle on hard surfaced roads. The ability to steer the vehicle is reduced and damage to the drivetrain may occur when the axles are locked on hard surfaced roads.
STARTING AND OPERATING 231
CAUTION!
Do not try to lock the rear axle if the vehicle is stuck and the tires are spinning. You can damage driv- etrain components. Lock the rear axle before at- tempting situations or navigating terrain, which could possibly cause the vehicle to become stuck.
The locking axles are controlled by the axle locker switch located on the center console.
232 STARTING AND OPERATING
Rotary Locking Axle Switch
The switch has three positions, AXLE UNLOCK, REAR LOCK, and FRONT/REAR. Under normal driving con- ditions the switch should be left in the AXLE UNLOCK position. In the AXLE UNLOCK position, the front and
rear axles are unlocked. In the REAR LOCK position, the rear axle is locked. In the FRONT/REAR position, the front and rear axles are locked. NOTE: Even when the axles are in the AXLE UNLOCK position, the limited slip differential in the rear axle still provides torque biasing capability for moderate low traction environments. During the command to lock the axle, the indicator light will flash until the axle is locked. After the lock command has been successfully executed, the light will remain on solid. To lock the rear axle, place the vehicle in 4LO by following the procedure in Four Wheel Drive Operation, located in this section of the manual. Move the axle locker switch position to REAR LOCK while traveling less than 3 MPH (5 KM/H). The RR indicator light will remain on when the rear axle is locked.
NOTE: Left to right wheel speed difference may be necessary to allow the axle to fully lock. If the indicator light is flashing after placing the switch in the REAR LOCK or FRONT/REAR position, drive the vehicle in a turn or on loose gravel to expedite the locking action.
WARNING!
Do not use the locked axle position for normal driving. A locked front axle is intended for off-road driving only. Locking the front axle during on-road driving will reduce the steering ability. This could cause an accident and you may be seriously injured.
To lock the front axle move the axle locker switch to
FRONT/REAR while traveling less than 3 MPH (5
KM/H). The indicator light will be solid when the front
axle is locked.
STARTING AND OPERATING 233
NOTE: The rear axle must be locked before the front axle will lock. To unlock the front axle move the axle locker switch to REAR LOCK. The FRONT/REAR indicator light will go out when the axle is unlocked. NOTE: The axle lockers could be torque locked due to side to side loads on the axle. Driving slowly while turning the steering wheel from a left hand turn to a right hand turn or driving in reverse for a short distance may be required to release the torque lock and unlock the axles. To unlock the rear axle move the axle locker switch to AXLE UNLOCK. The REAR LOCK indicator light will go out when the rear axle is unlocked.
234 STARTING AND OPERATING
Stabilizer/Sway Bar System Power Wagon vehicles are equipped with an electronic disconnecting stabilizer/sway bar. This system allows greater front suspension travel in off-road situations. This system is controlled by the electronic control sway bar switch located on the instrument panel.
Electronic Control Sway Bar Switch
The switch has two positions, on-road and off-road. The system is normally in on-road mode, indicated by a solid green light. The stabilizer/sway bar should remain in on-road mode during normal driving conditions.
WARNING!
Do not disconnect the stabilizer bar and drive on hard surfaced roads or at speeds above 18 MPH, you may lose control of the vehicle, which could result in serious injury. The front stabilizer bar enhances vehicle stability and is necessary for maintaining control of the vehicle. The system monitors vehicle speed and will attempt to reconnect the stabilizer bar at speeds over 18 MPH. This is indicated by a flashing off road light and solid on road light. Once vehicle speed is reduced below 14 MPH the system will once again attempt to return to off road mode.
To disconnect the stabilizer/sway bar, shift to either 4HI or 4LO as shown in Four Wheel Drive Operation and press the top of the stabilizer/sway bar button to obtain the off-road position. The amber indicator light will flash until the stabilizer/sway bar has been fully disconnected. (See page 287 for more information.) NOTE: The stabilizer/sway bar may be torque locked due to left and right suspension height differences. This condition is due to driving surface differences or vehicle loading. to disconnect/reconnect, the right and left halves of the bar must be aligned. This alignment may require that the vehicle be driven onto level ground or rocked from side to side. To return to on-road mode press the bottom of the stabilizer/sway bar button.
the stabilizer/sway bar
In order
for
STARTING AND OPERATING 235
WARNING!
If stabilizer/sway bar will not return to on-road mode, vehicle stability is greatly reduced. Do not attempt to drive vehicle over 18 mph (29 km/h). Driving faster than 18 mph (29 km/h) may cause loss of control of the vehicle, which could result in serious injury. Contact your local service center for assistance.
POWER WAGON – SAFE OFF-ROAD DRIVING
Off-Road Driving Tips and Vehicle Characteristics The Power Wagon has excellent on and off-road capabili- ties. These off-road capabilities will allow you to explore those wilderness trails where few travel, providing a source of exciting and satisfying recreation. Before you venture out you should contact your local governmental agency to determine what are the designated off-road
236 STARTING AND OPERATING
vehicle (ORV) trails or recreation areas. You should always tread lightly and only use established roads, trails or ORV recreational areas. The National Forest Service, Bureau of Land Management or local Department of Natural Resources are a wealth of information and usu- ally have maps with marked trails. Ramp Travel Index (RTI) The ramp travel index is the distance, in inches, that you can drive your vehicle with one wheel on a 20-degree ramp without lifting any other wheel off the ground. This distance up the ramp divided by the wheelbase of the vehicle and multiplied by 1000 is the RTI. The Power Wagon has an RTI of 655, which means you can articulate one front wheel 32 inches in the air while the other three wheels remain in contact with the ground.
High Mobility Characteristics The Power Wagon has high off-road mobility character- istics with an approach angle A= 35 degrees, a break-over angle B= 25.5 degrees, a running ground clearance C= 14.5 inches, a departure angle D= 26.5 degrees, an axle to ground clearance E= 8.4 inches front/E= 8.25 rear and has a ramp travel index (with the smart bar in off-road mode) of 655. Also the Power Wagon has a grade-ability of a 60% (31 degree) slope.
STARTING AND OPERATING 237
Angles A, B, C, and D
238 STARTING AND OPERATING
Water Fording
Water Fording Characteristics
Water fording characteristic is the vehicle’s ability to
cross a body of still water, where the powertrain and
drivetrain are safe from water ingestion. The Power
Wagon has high water fording characteristics with the
ability to cross a pool of water, without stopping, 24
inches deep at a maximum speed of 10 mph and a pool of
water 30 inches deep at a maximum speed of 5 mph, both
with an entrance ramp angle of 1.3 degrees.
Front and Rear (Shown) Differential Height E
CAUTION!
The door sill height is 25 inches. Water may intrude into the interior of the vehicle at greater depths.
Simultaneous Brake And Throttle Operation Many off-road driving conditions require the simulta- neous use of the brake and throttle (two footed driving). When climbing rocks, logs, or other stepped objects, using light brake pressure with light throttle will keep the vehicle from jerking or lurching. This technique is also used when you need to stop and restart a vehicle on a steep incline. The Basics Of Off-Road Driving You will encounter many types of terrain driving off- road. You should be familiar with the terrain and area before proceeding. There are many types of surface conditions: hard packed dirt, gravel, rocks, grass, sand,
STARTING AND OPERATING 239
mud, snow and ice. Every surface has a different effect on your vehicle’s steering, handling and traction. Control- ling your vehicle is one of the keys to successful off-road driving, so always keep a firm grip on the steering wheel and maintain a good driving posture. Avoid sudden accelerations, turns or braking. In most cases there are no road signs, posted speed limits or signal lights. Therefore you will need to use your own good judgment on what is safe and what isn’t. When on a trail you should always be looking ahead for surface obstacles and changes in terrain. The key is to plan your future driving route while remembering what you are currently driving over.
CAUTION!
Never park your vehicle over dry grass or other combustible materials. The heat from your vehicle exhaust system could cause a fire.
240 STARTING AND OPERATING
WARNING!
Always wear your seat belt and firmly tie down cargo. Unsecured cargo can become projectiles in an off-road situation.
When To Use Low Range When driving off-road, shift into 4L (Low range) for additional traction or to improve handling and control on slippery or difficult terrain. Due to the lower gearing, low range will allow the engine to operate in a higher power range. This will allow you to idle over obstacles and down hills, with improved control and less effort. Also, use 4L (Low range) in rain, ice, snow, mud, sand, to get heavy loads rolling, improve traction, or whenever 4H (High range) traction will not do the job.
Driving in Snow, Mud and Sand There is a drastic reduction in traction when driving in snow, mud or sand. The vehicle will be less responsive to steering, acceleration and braking inputs. Therefore you should accelerate slowly, leave greater stopping distances and avoid abrupt vehicle maneuvers. You want to keep a slow constant steady pace. The key is to maintain the vehicle’s momentum. • Snow – In heavy snow or for additional control and traction at slower speeds, shift the transmission to a low gear and shift the transfer case to 4L (Low) if necessary. Don’t shift to a lower gear than necessary to maintain headway. Over-revving the engine can spin the wheels and traction will be lost. If you start to slow to a stop, try turning your steering wheel no more than a 1⁄4 turn quickly back and forth, while still applying throttle. This will allow the tires to get a fresh ⬙bite⬙ and help maintain your momentum.
CAUTION!
On icy or slippery roads, do not downshift at high engine rpm’s or vehicle speeds because engine brak- ing may cause skidding and loss of control. • Mud – Deep mud creates a great deal of suction around the tires and is very difficult to get through. You should use 4L (low range) with a gear low enough to maintain your momentum without shifting. If you start to slow to a stop, try turning your steering wheel no more than a 1⁄4 turn quickly back and forth for additional traction. Mud holes pose an increased threat of vehicle damage and getting stuck. They are normally full of debris from previous vehicles getting stuck. As a good practice before entering any mud hole, get out and determine how deep it is, if there are any hidden obstacles and if the vehicle can be safely recovered if stuck.
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• Sand – Soft sand is very difficult to travel through with full tire pressure. When crossing soft sandy spots in a trail maintain your vehicle’s momentum and do not stop. The key to driving in soft sand is to use the appropriate tire pressure, accelerating slowly, avoid- ing abrupt maneuvers and maintaining the vehicle’s momentum. If you are going to be driving on large soft sandy areas or dunes, reduce your tire pressure to a minimum of 15 psi (103 kPa) to allow for a greater tire surface area. Reduced tire pressure will drastically improve your traction and handling, while driving on the soft sand, but you must return the tires to normal air pressure before driving on pavement or other hard surfaces. Be sure you have a way to air the tires back up prior to reducing the pressure.
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CAUTION!
Reduced tire pressures may cause tire unseating and total loss of air pressure. To reduce the risk of tire unseating, while at a reduced tire pressure, reduce your speed and avoid sharp turns or abrupt maneu- vers.
Crossing Obstacles (Rocks And Other High Points) While driving off road, you will encounter many types of terrain. These varying types of terrain bring different types of obstacles. Before proceeding review the path ahead to determine the correct approach and your ability to safely recover the vehicle if something goes wrong. Keeping a firm grip on the steering wheel, bring the vehicle to a complete stop and then inch the vehicle
forward until it makes contact with the object. Apply the throttle lightly while holding a light brake pressure and ease the vehicle up and over the object.
WARNING!
Crossing obstacles can cause abrupt steering system loading which could cause you to loose control of your vehicle.
Using A Spotter There are many times where it is hard to see the obstacle or determine the correct path. Determining the correct path can be extremely difficult when you are confronting many obstacles. In these cases have someone guide you over, through, or around the obstacle. Have the person stand a safe distance in front of you where they can see the obstacle, watch your tires and undercarriage, and guide you through.
Crossing Large Rocks When approaching large rocks, choose a path which ensures you drive over the largest of them with your tires. This will lift your undercarriage over the obstacle. The tread of the tire is tougher and thicker than the side wall and is designed to take the abuse. Always look ahead and make every effort to cross the large rocks with your tires.
CAUTION!
Never attempt to straddle a rock that is large enough to strike your axles or undercarriage.
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CAUTION!
Never attempt to drive over a rock which is large enough to contact the door sills.
Crossing A Ravine, Gully, Ditch, Washout Or Rut When crossing a ravine, gully, ditch, washout or a large rut, the angled approach is the key to maintaining your vehicle’s mobility. Approach these obstacles at a 45- degree angle and let each tire go through the obstacle independently. You need to use caution when crossing large obstacles with steep sides. Do not attempt to cross any large obstacle with steep sides at an angle great enough to put the vehicle at risk of a roll over. If you get caught in a rut, dig a small trench to the right or left at a 45-degree angle ahead of the front tires. Use the removed dirt to fill the rut ahead of the turnout you just created. You should now be able to drive out following the trench you just created at a 45-degree angle.
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WARNING!
There is an increased risk of roll over when crossing an obstacle, at any angle, with steep sides.
Crossing Logs To cross a log, approach it at a slight angle (approxi- mately 10 to 15 degrees). This allows one front tire to be on top of the log while the other just starts to climb the log. While climbing the log, modulate your brake and accelerator to avoid spinning the log out from under your tires. Then ease the vehicle off the log using your brakes.
CAUTION!
Do not attempted to cross a log with a greater diameter than the running ground clearance or the vehicle will become high centered.
Getting High Centered If you get hung up or high centered on an object, get out of the vehicle and try to determine what the vehicle is hung up on, where it is contacting the underbody and what is the best direction to recover the vehicle. Depend- ing on what you are in contact with, jack the vehicle up and place a few rocks under the tires so the weight is off of the high point when you let the vehicle down. You can also try rocking the vehicle or winching the vehicle off the object.
CAUTION!
Winching or rocking the vehicle off hard objects increases the risk of underbody damage.
Hill Climbing Hill climbing requires good judgment and a good under- standing of your abilities and your vehicle’s limitations. Hills can cause serious problems. Some are just too steep to climb and should not be attempted. You should always feel confident with the vehicle and your abilities. You should always climb hills straight up and down. Never attempt to climb a hill on an angle. • Before Climbing A Steep Hill – As you approach a hill consider its grade or steepness. Determine if it is too steep. Look to see what the traction is on the hill side trail. Is the trail straight up and down? What is on top and the other side? Are there ruts, rocks, branches
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or other obstacles on the path? Can you safely recover the vehicle if something goes wrong? If everything looks good and you feel confident, then change trans- mission into a lower gear, shift the transfer case into 4L (Low) and proceed with caution. You should use first gear and 4L (Low) for very steep hills. • Driving Up Hill – Once you have determined your ability to proceed and have shifted into the appropri- ate gear, line your vehicle up for the straightest possible run. Accelerate with an easy constant throttle and apply more power as you start up the hill. Do not race forward into a steep grade, the abrupt change of grade could cause you to lose control. If the front end begins to bounce, ease off the throttle slightly to bring all four tires back on the ground. As you approach the crest of the hill ease off the throttle and slowly proceed over the top. If the wheels start to slip as you approach the crest of a hill, ease off the accelerator and maintain headway by turning the steering wheel no more than
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a 1⁄4 turn quickly back and forth. This will provide a fresh ⬙bite⬙ into the surface and will usually provide enough traction to complete the climb. If you do not make it to the top, place the vehicle in reverse and back straight down the grade using engine resistance along with the vehicle brakes.
WARNING!
distance at the base of the hill to regain control if the vehicle descends to fast? If you feel confident in your ability to proceed then make sure you are in 4L (Low) with the transmission in 1st gear (manually select 1st gear on automatic transmissions) and proceed with caution. Allow engine braking to control the descent and apply your brakes if necessary, but do not allow the tires to lock.
Never attempt to climb a hill at an angle or turn around on a steep grade. Driving across an incline increases the risk of a roll over, which may result in severe injury. • Driving Down Hill – Before driving down a steep hill you need to determine if it is too steep for a safe descent. What is the surface traction? Is the grade too steep to maintain a slow controlled descent? Are there obstacles? Is it a straight descent? Is there plenty of
WARNING!
Do not descend a steep grade in neutral. Use vehicle brakes in conjunction with engine braking. De- scending a grade too fast could cause you to lose control and be seriously injured. • Driving Across An Incline – If at all possible avoid driving across an incline. If it is necessary, know your vehicle’s abilities. Driving across an incline places
more weight on the down hill wheels, which increases the possibilities of a down hill slide or roll over. Make sure the surface has good traction with firm and stable soils. If possible transverse the incline at an angle heading slightly up or down.
WARNING!
Driving across an incline increases the risk of a roll over, which may result in severe injury. • If You Stall Or Begin To Lose Headway – If you stall or begin to lose headway while climbing a steep hill, allow your vehicle to come to a stop and immediately apply the brake. Restart the engine and shift to R (Reverse). Back slowly down the hill allowing the compression braking of the engine and transmission to
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help regulate your speed. If the brakes are required to control vehicle speed, apply them lightly and avoid locking or skidding the tires.
WARNING!
If the engine stalls or you lose headway or cannot make it to the top of a steep hill or grade, never attempt to turn around. To do so may result in tipping and rolling the vehicle, which may result in severe injury. Always back carefully straight down a hill in R (Reverse) gear. Never back down a hill in N (Neutral) or with the clutch pedal depressed using only the vehicle brakes. Never drive diagonally across a hill, always drive straight up or down.
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Driving Through Water Extreme care should be taken crossing any type of water. Water crossings should be avoided if possible and only be attempted when necessary, in a safe responsible manner. You should only drive through areas which are designated and approved. You should tread lightly and avoid damage to the environment. You should know your vehicles abilities and be able to recover it if some- thing goes wrong. You should never stop or shut a vehicle off when crossing deep water unless you ingested water into the engine air intake. If the engine stalls do not attempt to restart it. Determine if it has ingested water first. The key to any crossing is low and slow. You want to use 1st gear in 4L (low) and proceed very slowly with a constant slow speed (3-5 mph maximum) and light throttle. Keep the vehicle moving; do not try to accelerate through the crossing. After crossing any water higher
than the bottom of the axle differentials, you should inspect all of the vehicle fluids for signs of water inges- tion.
CAUTION!
Water ingestion into the axles, transmission, transfer case, engine or vehicle interior can occur if you drive too fast or through too deep of water. Water can cause permanent damage to engine, driveline or other vehicle components and your brakes will be less effective once wet and/or muddy • Before You Cross Any Type Of Water – As you approach any type of water you need to determine if you can cross it safely and responsibly. If necessary, get out and walk through the water or probe it with a stick. You need to be sure of its depth, approach angle, current and bottom condition. Be careful of murky or
muddy waters, check for hidden obstacles. Make sure you will not be intruding on any wildlife and you can recover the vehicle if necessary. The key to a safe crossing is the water depth, current and bottom con- ditions. On soft bottoms the vehicle will sink in, effectively increasing the water level on the vehicle. Be sure to consider this when determining the depth and the ability to safely cross. • Crossing Puddles, Pools, Flooded Areas Or Other Standing Water – Puddles, pools, flooded or other standing water areas normally contain murky or muddy waters. These water types normally contain hidden obstacles and make it difficult to determine an accurate water depth, approach angle, and bottom condition. Murky or muddy water holes are where you want to hook up tow straps prior to entering. This makes for a faster, cleaner and easier vehicle recovery. If you are able to determine you can safely cross, than proceed using the low and slow method.
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CAUTION!
Muddy waters can reduce the cooling system effec- tiveness by depositing debris onto the radiator. • Crossing Ditches, Streams, Shallow Rivers Or Other Flowing Water – Flowing water can be extremely dangerous. Never attempt to cross a fast running stream or river even in shallow water. Fast moving water can easily push your vehicle downstream sweeping it out of control. Even in very shallow water, a high current can still wash the dirt out from around your tires putting you and your vehicle in jeopardy. There is still a high risk of personal injury and vehicle damage with slower water currents in depths greater than the vehicle’s running ground clearance. You should never attempt to cross flowing water which is deeper than the vehicle’s running ground clearance. Even the slowest current can push the heaviest vehicle
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downstream out of control if the water is deep enough to push on the large surface area of the vehicle’s body. Before you proceed determine the speed of the current, the water’s depth, approach angle, bottom condition and if there are any obstacles, then cross at an angle heading slightly upstream using the low and slow technique.
WARNING!
Never drive through fast moving deep water. It can push your vehicle downstream, sweeping it out of control. This could put you and your passengers at risk of injury or drowning.
Airing Down For Off-Road Driving Running lower tire pressure off-road can improve your ride comfort and vehicle traction. Reducing the tire air pressure allows the tire to bulge slightly, improving its surface area for better flotation and ability to mold or form to the ground contour. Different terrain, tires, and vehicles require different tire pressure. Hard surfaces like rock and heavier vehicles require higher pressures than softer surfaces such as sand and lighter vehicles. You will need to experiment to determine what is right for your situation. It is easier and faster to let air out than it is to replace it so, start high and lower it as required. Remem- ber you must return the tires to normal air pressure before driving on road or at highway conditions. Be sure you have a way to return the tires to their normal on road air pressure.
CAUTION!
Reduced tire pressure increases the risk of tire dam- age and may cause tire unseating with total loss of air pressure. To reduce the risk of tire unseating, while at a reduced tire pressure, drive at slower speeds and avoid sharp turns or abrupt maneuvers.
Vehicle Recovery If you drive off-road, you may encounter a situation where you will need to recover your vehicle. Vehicle recovery should always be given consideration before attempting a questionable obstacle. You should never go off-road driving without the ability to recover your vehicle from a situation. Having another vehicle with you usually works best for most situations. The first thing to do is assess the situation. Why are you stuck? Are you hung up on something? Would it be easier to go forward or to go backward? Can you still move the
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vehicle? Is there an anchor point to winch to? Are you alone or do you have another vehicle to help? Is there high risk of vehicle damage during the recovery process? Answering these questions will help you determine the best method of recovery. If you can still move the vehicle slightly and the only issue is slick ground, then rock cycling your vehicle would be the first choice. If you have ample room, an additional vehicle and there is low risk of vehicle impingement on the surroundings, then using a tow strap to the vehicle tow hooks would be fast and easy. If the vehicle is severely hung up or in a situation where great care needs to be taken during the recovery, then nothing can do the job better than a winch. If you are severely hung up on something you should jack the vehicle up and stack something under the wheels to allow the vehicle to roll off the object without causing further damage. This should be tried before attempting any recovery method.
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CAUTION!
Pulling the vehicle off an obstacle, without first clearing the object, may result in additional under- body damage. • Rock Cycling Your Vehicle – Rock cycling your ve- hicle is one of the easiest, fastest and most commonly used methods. This simply involves shifting your vehicle from drive to reverse, while applying throttle after each shift. During this process, for additional traction, try turning your steering wheel quickly back and forth no more than a 1⁄4 turn. If you are stuck in mud, sand, or snow try spinning your tires during this process to clean the debris from the tread and improve the traction. You want to create a rocking motion with the vehicle. This helps build vehicle momentum, which hopefully gets you out. Remember to ease off and on the accelerator before and after the shift. If after
a few rock cycles your vehicle is not free, stop and try another method of recovery. Continuous rock cycling will only cause unnecessary damage to your vehicle and the environment.
CAUTION!
Damage can occur when spinning your tires at an excessive high speed. Do not spin your tires faster than an indicated 35 mph • Using The Tow Hooks With A Tow Strap – Tow straps are a quick and easy way to recover your vehicle from minor situations if you have a secondary vehicle which is not stuck. The tow hooks on your vehicle are designed to take the abusive force gener- ated during vehicle recovery. Do not use the bumper or any other vehicle component as an attachment point. Using tow straps requires coordination between
the two drivers. Good communication and line of sight are required for a safe recovery. First connect the tow strap to the correct attachment points on both vehicles. There should be a least 20 to 30 feet between the vehicles to allow for a safe recovery. If necessary join two tow straps together using a 1 1⁄2 inch hard wood dowel. This will keep the straps from becoming knot- ted and is safer than using a clevis pin if the strap breaks. Next have the tow vehicle backup, leaving 2 to 3 feet worth of slack in the strap. Then the tow vehicle, using light throttle, should accelerate tightening the strap providing the pulling force needed to free the vehicle. The vehicle being recovered should assist in the recovery, at the time of the snap, by slowly spinning the tires in the same direction as the pulling vehicle. After the vehicle becomes free, the driver of the previously stuck vehicle should signal they are free and should hit their brakes stopping both vehicles.
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The driver of the pulling vehicle should let off the throttle without using the brakes, once signaled by the other driver. This sequence is important to avoid having the recovered vehicle hit the pulling vehicle.
WARNING!
Never use tow straps with end hooks or link two straps with a clevis pin. These heavy metal objects could become projectiles if a strap breaks, which could cause severe injury. Never leave more than 2 or 3 feet of slack in the strap. More slack than this greatly increases the risk of injury and vehicle dam- age. Always keep everyone at least 30 feet away from a strapping or winching situation.
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• Winching (see the section on “Winch Operation” for additional information on the Power Wagon’s winch) – Winching is most commonly used in the following situations: there is no support vehicle available, a high controlled force is required to recover the vehicle, there is a high risk of environmental or vehicle dam- age, or where nothing else seemed to work. A winch can deliver a high pulling force with a great deal of control. It allows you to walk the vehicle out of the situation in a slow controlled manor. This control works well for avoiding further vehicle damage. Once you decide it is time to use the winch look for a good anchor point. It needs to be strong enough to hold more than the vehicle’s weight and provide a direction of pull as straight as possible. Use block and tackle if necessary to improve the angle of pull or increase the winch’s pulling force. If the anchor point is a tree use a strap around its base and hook the cable to the strap. If it is another vehicle, then place that vehicle in park
and block the front tires. If you cannot find an anchor point within reach try using your spare tire by burying it. Once you have determined an anchor point hook up the cable, ensuring there are a least five wraps of cable left on the drum, and place a floor mat or something else over the strung out cable. Placing something over the strung out cable helps keep the cable on the ground if it breaks. Next, place the vehicle in 1st gear and apply a very light throttle as you power the winch in. Be careful not to allow slack in the cable as you recover the vehicle. Do not try to guide the cable into the drum. If it starts to bunch up on one end, let it. You can re-spool the cable afterwards. Never use a winch cable as a tow strap and always stand back while winching.
WARNING!
Winch cables are under high tension when in use and can become a projectile if they fail. Never stand over or straddle the winch cable. Never jerk or overload the winch cable. Never stand in front of the vehicle while winching. Failure to follow these in- structions can result in serious or fatal injury.
After Driving Off-Road Off-road operation puts more stress on your vehicle than does most on-road driving. After driving off-road, it is always a good idea to check for damage. • Completely inspect the underbody of your vehicle. Check tires, body structure, steering, suspension, and exhaust system for damage.
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• Check threaded fasteners for looseness, particularly on the chassis, drivetrain components, steering, and sus- pension. Retighten them, if required, and torque to the values specified in the Service Manual. • Check for accumulations of plants or brush. These things could be a fire hazard, or they might hide damage to fuel lines, brake hoses, axle pinion seals, and propeller shafts. • After extended operation in mud, sand, water, or similar dirty conditions, have brake drums and rotors, brake linings, and axle yokes inspected and cleaned as soon as possible. • If you experience unusual vibration after driving in mud, slush or similar conditions, check the wheels for packed material. Packed foreign material can cause a wheel imbalance and cleaning the wheels will correct the situation.
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WARNING!
Abrasive material in any part of the brakes may cause excessive wear or unpredictable braking. You might not have full braking power when you need it to prevent an accident. If you have been operating your vehicle in dirty conditions, get your brakes checked and cleaned as necessary. Failure to do so may result is serious injury.
WINCH USAGE
Things To Know Before Using Your Winch
General Winch Information Your vehicle is equipped with an electric vehicle recovery winch. This winch uses the electrical power from the vehicle charging system to power a motor that winds wire rope into the winch drum via planetary gear reduc- tion. By nature, a winch is capable of generating very
high forces and should be used with care. Do not operate the winch without reading and understanding the com- plete winch owner’s manual. Tensioning the Wire Rope The winch rope must be properly tensioned before use. Follow the instructions below to tension the rope: 1. Un-spool the wire rope leaving 5 wraps of rope on the winch drum. 2. Attach the hook to a suitable anchor point.
CAUTION!
Be certain the anchor will withstand the load re- quired to tension the wire rope.
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Winch Motor Thermal Protection Your winch is equipped with a thermal protection device in the motor. If the winch is operated for an excessive duration, the device may interrupt motor function to protect the winch motor. During this time the winch will power-out but will not power-in. Allow the winch motor to cool for a few minutes before continuing to winch. The winch will resume normal function once the motor cools.
3. Apply at least 500 lbs. of tension to the rope while winding the rope in. Always use care to ensure the rope does not pile up on one side of the drum and is neatly wound onto the drum.
CAUTION!
Wire rope must spool on the winch drum in the direction indicated on the drum rotation decal on the winch.