2010 Dodge Grand Caravan Owners Manual

coolant (antifreeze) products. Do not use addi- tional rust inhibitors or anti-rust products, as they may not be compatible with the radiator engine coolant (antifreeze) and may plug the radiator. • This vehicle has not been designed for use with (anti- Propylene Glycol-based engine coolant freeze). Use of Propylene Glycol-based engine coolant (antifreeze) is not recommended.

Adding Coolant Your vehicle has been built with an improved engine coolant (antifreeze) that allows extended maintenance intervals. This engine coolant (antifreeze) can be used up to five years or 102,000 miles (170 000 km) before replace- ment. To prevent reducing this extended maintenance period, it is important that you use the same engine coolant (antifreeze) throughout the life of your vehicle. Please review these recommendations for using Hybrid Organic Additive Technology (HOAT) engine coolant (antifreeze). When adding engine coolant (antifreeze): • The manufacturer

recommends using MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive Technology) or equivalent. • Mix a minimum solution of 50% HOAT engine coolant and distilled water. Use higher concentrations (not to exceed 70%) if temperatures below ⫺34°F (⫺37°C) are anticipated.

MAINTAINING YOUR VEHICLE 451

• Use only high purity water such as distilled or deion- ized water when mixing the water/engine coolant (antifreeze) solution. The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system.

Please note that it is the owner’s responsibility to main- tain the proper level of protection against freezing ac- cording to the temperatures occurring in the area where the vehicle is operated. NOTE: Mixing engine coolant (antifreeze) types will decrease the life of the engine coolant (antifreeze) and will require more frequent coolant changes. Cooling System Pressure Cap The cap must be fully tightened to prevent the loss of engine coolant (antifreeze), and to ensure that engine coolant (antifreeze) will return to the radiator from the coolant recovery bottle.

452 MAINTAINING YOUR VEHICLE The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces.

WARNING!

• The warning words “DO NOT OPEN HOT” on the cooling system pressure cap are a safety pre- caution. Never add engine coolant (antifreeze) when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap while the system is hot or under pressure. • Do not use a pressure cap other than the one specified for your vehicle. Personal injury or en- gine damage may result.

Disposal of Used Coolant Used ethylene glycol-based engine coolant (antifreeze) is a regulated substance requiring proper disposal. Check with your local authorities to determine the disposal rules for your community. To prevent ingestion by ani- mals or children, do not store ethylene glycol-based engine coolant (antifreeze) in open containers or allow it to remain in puddles on the ground. If ingested by a child or pet, seek emergency assistance immediately. Clean up any ground spills immediately. Coolant Level The coolant bottle provides a quick visual method for determining that the coolant level is adequate. With the engine cold, the level of the engine coolant (antifreeze) in the coolant recovery bottle should be between the ranges indicated on the bottle. The radiator normally remains completely full, so there is no need to remove the radiator cap unless checking for

engine coolant (antifreeze) freeze point or replacing the engine coolant (antifreeze). Advise your service atten- dant of this. As long as the engine operating temperature is satisfactory, the coolant bottle only needs to be checked once a month. When additional engine coolant (antifreeze) is needed to maintain the proper level, it should be added to the coolant bottle. Do not overfill. Points to Remember NOTE: When the vehicle is stopped after a few miles (a few kilometers) of operation, you may observe vapor coming from the front of the engine compartment. This is normally a result of moisture from rain, snow, or high humidity accumulating on the radiator and being vapor- ized when the thermostat opens, allowing hot engine coolant (antifreeze) to enter the radiator.

MAINTAINING YOUR VEHICLE 453
If an examination of your engine compartment shows no evidence of radiator or hose leaks, the vehicle may be safely driven. The vapor will soon dissipate. • Do not overfill the coolant recovery bottle. • Check the engine coolant (antifreeze) freeze point in the radiator and in the coolant recovery bottle. If engine coolant (antifreeze) needs to be added, contents of the coolant recovery bottle must also be protected against freezing. • If frequent engine coolant (antifreeze) additions are required, or if the level in the coolant recovery bottle does not drop when the engine cools, the cooling system should be pressure tested for leaks. • Maintain engine coolant (antifreeze) concentration at 50% HOAT engine coolant (antifreeze) (minimum) and distilled water for proper corrosion protection of your engine, which contains aluminum components.

454 MAINTAINING YOUR VEHICLE

• Make sure that the radiator and coolant recovery bottle overflow hoses are not kinked or obstructed. • Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, also keep the front of the condenser clean. • Do not change the thermostat for Summer or Winter operation. If replacement is ever necessary, install ONLY the correct type thermostat. Other designs may result in unsatisfactory coolant performance, poor gas mileage, and increased emissions.

Brakes In order to assure brake system performance, all brake system components should be inspected periodically. Refer to “Maintenance Schedule” for the proper mainte- nance intervals.

WARNING!

Riding the brakes can lead to brake failure and possibly an accident. Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures, excessive lining wear, and possible brake damage. You would not have your full braking capacity in an emergency.

Master Cylinder – Brake Fluid Level Check The fluid level in the master cylinder should be checked when performing underhood services, or immediately if the “Brake System Warning Light” indicates system failure. Clean the top of the master cylinder area before removing the cap. Add fluid to bring the level up to the top of the “FULL” mark on the side of the master cylinder reservoir. Overfilling of fluid is not recommended because it may cause leaking in the system.

Add enough fluid to bring the level up to the require- ments described on the brake fluid reservoir. With disc brakes, fluid level can be expected to fall as the brake pads wear. However, low fluid level may be caused by a leak and a checkup may be needed. Use only manufacturer’s recommended brake fluid. Re- fer to “Fluids, Lubricants, and Genuine Parts” in “Main- taining Your Vehicle” for further information.

WARNING!

• Use only manufacturer’s recommended brake fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in “Maintaining Your Vehicle” for further informa- tion. Using the wrong type of brake fluid can severely damage your brake system and/or impair its performance. The proper type of brake fluid for your vehicle is also labeled on the original factory installed hydraulic master cylinder reservoir.

(Continued)

MAINTAINING YOUR VEHICLE 455

WARNING! (Continued)

• To avoid contamination from foreign matter or moisture, use only new brake fluid or fluid that has been in a tightly closed container. Keep the master cylinder reservoir cap secured at all times. Brake fluid in a open container absorbs moisture from the air resulting in a lower boiling point. This may cause it to boil unexpectedly during hard or prolonged braking, resulting in sudden brake failure. This could result in a accident. • Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts, causing the brake fluid to catch fire. Brake fluid can also damage painted and vinyl surfaces, care should be taken to avoid its contact with these surfaces.

(Continued)

456 MAINTAINING YOUR VEHICLE

WARNING! (Continued)

• Do not allow petroleum based fluid to contami- nate the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure. This could result in an accident.

Automatic Transmission The automatic transmission and differential assembly are contained within a single housing. The fluid level in the automatic transmission should be checked whenever the vehicle is serviced. Operation with an improper fluid level will greatly reduce the life of the transmission and the fluid. All four–speed transmissions are equipped with a con- ventional filler tube and dipstick. If fluid is added, it should be added through the filler tube.

All six–speed transmissions are equipped with a capped dipstick tube. It is sealed and should not be tampered with. Your authorized dealer has the necessary tools to ensure that the fluid level is set properly. Selection of Lubricant It is important that the proper lubricant is used in the transmission to assure optimum transmission perfor- mance. Use only the manufacturer’s recommended trans- mission fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in “Maintaining Your Vehicle” for further informa- tion. It is important that the transmission fluid be main- tained at the prescribed level using the recommended fluid. No chemical flushes should be used in any trans- mission; only the approved lubricant may be used.

CAUTION!

Using a transmission fluid other than the manufac- turer’s recommended fluid may cause deterioration in transmission shift quality and/or torque converter shudder. Using a transmission fluid other than the manufacturer’s recommended fluid will result in more frequent fluid and filter changes. Refer to “Fluids, Lubricants, and Genuine Parts” in “Main- taining Your Vehicle” for further information.

Fluid Level Check (3.3L Engine with Four-Speed Automatic Transmission) – If Equipped The dipstick is located just behind the radiator on the lower right side.

MAINTAINING YOUR VEHICLE 457
To properly check the automatic transmission fluid level, the following procedure must be used: 1. The vehicle must be on level ground. 2. The engine should be running at curb idle speed for a minimum of 60 seconds. 3. Fully apply the parking brake. 4. Place the shift lever momentarily into each gear posi- tion, ending with the shift lever in PARK. Wipe the area around the dipstick clean to eliminate the possibility of dirt entering the transmission. 5. Remove the dipstick and determine if the fluid is hot or warm. Hot fluid is approximately 180°F (82°C), which is the normal operating temperature after the vehicle has been driven at least 15 miles (24 km). The fluid cannot be comfortably held between the fingertips. Cold is when the fluid is below 80°F (27°C).

458 MAINTAINING YOUR VEHICLE 6. Wipe the dipstick clean and reinsert until seated. Remove the dipstick and note reading.

a. If the fluid is hot, the reading should be in the crosshatched area marked “HOT” (between the upper two holes in the dipstick). b. If the fluid is cold, the fluid level should be between the lower two holes in the area marked “COLD”.

If the fluid level indicates that it is low, add sufficient fluid to bring it to the proper level.

CAUTION!

Do not overfill. Dirt and water in the transmission can cause serious damage. To prevent dirt and water from entering the transmission after checking or replenishing fluid, make certain that the dipstick cap is reseated properly.

Fluid Level Check (3.8L and 4.0L Engines with Six-Speed Automatic Transmission) – If Equipped The six-speed automatic transmission is a sealed unit and has no dipstick. See your authorized dealer to have the transmission fluid checked or serviced. Fluid and Filter Changes Refer to “Maintenance Schedule” for the proper mainte- nance intervals. If the transmission is disassembled for any reason, the fluid and filter should be changed. Special Additives Automatic Transmission Fluid (ATF) is an engineered product and its performance may be impaired by supple- mental additives. Therefore, do not add any fluid addi- tives to the transmission. The only exception to this policy is the use of special dyes to aid in detecting fluid leaks. In addition, avoid using transmission sealers as they may adversely affect seals.

CAUTION!

Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo- nents. Such damage is not covered by the New Vehicle Limited Warranty.

Appearance Care and Protection from Corrosion

Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo- graphic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. Outside parking, which exposes your vehicle to airborne contaminants, road surfaces on which the vehicle is operated, extreme hot or cold weather and other extreme conditions will have an adverse effect on paint, metal trim, and under- body protection.

MAINTAINING YOUR VEHICLE 459
The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle. What Causes Corrosion? Corrosion is the result of deterioration or removal of paint and protective coatings from your vehicle. The most common causes are: • Road salt, dirt and moisture accumulation • Stone and gravel impact • Insects, tree sap and tar • Salt in the air near seacoast localities • Atmospheric fallout/industrial pollutants

460 MAINTAINING YOUR VEHICLE Washing • Wash your vehicle regularly. Always wash your ve- hicle in the shade using MOPAR威 Car Wash or equiva- lent, or a mild car wash soap, and rinse the panels completely with clear water. • If insects, tar or other similar deposits have accumu- lated on your vehicle, use MOPAR威 Super Kleen Bug and Tar Remover or equivalent to remove. • Use a high quality cleaner wax, such as MOPAR威 Cleaner Wax or equivalent to remove road film, stains and to protect your paint finish. Take care never to scratch the paint. • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish.

CAUTION!

• Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces. • Use of power washers exceeding 1,200 psi (8 274 kPa) can result in damage or removal of paint and decals.

Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month. • It is important that the drain holes in the lower edges of the doors and rocker panels be kept clear and open. • If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such repairs is considered the responsibility of the owner.

• If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating, have your vehicle repaired as soon as pos- sible. The cost of such repairs is considered the respon- sibility of the owner. • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., be sure that such materials are well packaged and sealed. • If a lot of driving is done on gravel roads, consider • Use MOPAR威 Touch Up Paint or equivalent on scratches as soon as possible. Your authorized dealer has touch up paint to match the color of your vehicle.

mud or stone shields behind each wheel.

Wheel and Wheel Trim Care All wheels and wheel trim, especially aluminum and chrome-plated wheels, should be cleaned regularly with a mild soap and water to prevent corrosion. To remove

MAINTAINING YOUR VEHICLE 461
heavy soil and/or excessive brake dust, use MOPAR威 Wheel Cleaner or equivalent or select a nonabrasive, non-acidic cleaner. Do not use scouring pads, steel wool, a bristle brush, or metal polishes. Only MOPAR威 or equivalent is recommended. Do not use oven cleaner. Avoid automatic car washes that use acidic solutions or harsh brushes that may damage the wheels protective finish. Stain Repel Fabric Cleaning Procedure – If Equipped Stain Repel seats may be cleaned in the following man- ner: • Remove as much of the stain as possible by blotting • Blot any remaining stain with a clean, damp towel.

with a clean, dry towel.

462 MAINTAINING YOUR VEHICLE

• For tough stains, apply MOPAR威 Total Clean or equivalent, or a mild soap solution to a clean, damp cloth and remove the stain. Use a fresh, damp towel to remove soap residue. • For grease stains, apply MOPAR威 Multi-Purpose Cleaner or a equivalent high quality cleaner to a clean, damp cloth and remove the stain. Use a fresh, damp towel to remove soap residue. • Do not use any harsh solvents or any other form of

protectants on Stain Repel products.

Interior Care

Instrument Panel Surfaces The instrument panel cover has a low glare surface, which minimizes reflections in the windshield. Do not use protectants or other products which may cause undesirable reflections. Use soap and warm water to restore the low glare surface.

Cleaning Interior Trim Interior trim should be cleaned starting with a damp cloth, a damp cloth with MOPAR威 Total Clean or equiva- lent, then MOPAR威 Spot & Stain Remover or equivalent if absolutely necessary. Do not use harsh cleaners or Armor All威. Use MOPAR威 Total Clean or equivalent to clean vinyl upholstery Cleaning Leather Upholstery MOPAR威 Total Clean or equivalent is specifically recom- mended for leather upholstery. Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and damage the leather upholstery and should be removed promptly with a damp cloth. Stubborn soils can be removed easily with a soft cloth and MOPAR威 Total Clean or equivalent. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids,

solvents, detergents, or ammonia-based cleaners to clean your leather upholstery. Application of a leather condi- tioner is not required to maintain the original condition.

WARNING!

Do not use volatile solvents for cleaning purposes. Many are potentially flammable, and if used in closed areas they may cause respiratory harm.

Cleaning Headlights Your vehicle has plastic headlights that are lightweight and less susceptible to stone breakage than glass head- lights. Plastic is not as scratch resistant as glass and therefore different lens cleaning procedures must be followed.

MAINTAINING YOUR VEHICLE 463
To minimize the possibility of scratching the lenses and reducing light output, avoid wiping with a dry cloth. To remove road dirt, wash with a mild soap solution fol- lowed by rinsing. Do not use abrasive cleaning components, solvents, steel wool or other aggressive material to clean the lenses. Glass Surfaces All glass surfaces should be cleaned on a regular basis with MOPAR威 Glass Cleaner or equivalent or any com- mercial household-type glass cleaner. Never use an abra- sive type cleaner. Use caution when cleaning the inside rear window equipped with electric defrosters or the right rear quarter window equipped with the radio antenna. Do not use scrapers or other sharp instruments that may scratch the elements. When cleaning the rearview mirror, spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror.

464 MAINTAINING YOUR VEHICLE Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic. When cleaning the lenses, care must be taken to avoid scratching the plastic. 1. Clean with a wet soft rag. A mild soap solution may be used, but do not use high alcohol content or abrasive cleaners. If soap is used, wipe clean with a clean damp rag. 2. Dry with a soft tissue. Seat Belt Maintenance Do not bleach, dye or clean the seat belts with chemical solvents or abrasive cleaners. This will weaken the fabric. Sun damage can also weaken the fabric. If the seat belts need cleaning, use a mild soap solution or lukewarm water. Do not remove the belts from the car to wash them.

Replace the seat belts if they appear frayed or worn, or if the buckles do not work properly. Cleaning the Instrument Panel Cupholders

Removal Pull the flexible liner from the cupholder drawer starting at one edge to ease removal. Cleaning The liner is top shelf dishwasher safe, or you may follow the cleaning procedure below. Soak the liner in a mixture of medium hot tap water and one teaspoon of mild liquid dish soap. Let soak for approximately 30 minutes. After 30 minutes, pull the liner from the water and dip it back into the water about six times. This will loosen any remaining debris. Rinse the liner thoroughly under warm running water. Shake the excess water from the liner and dry the outer surfaces with a clean soft cloth.

Installation Place the liner into the cupholder drawer and press the liner into place so that the retention tabs seat into the corresponding openings in the drawer.

FUSES

Totally Integrated Power Module (TIPM) The Totally Integrated Power Module (TIPM) is located in the engine compartment near the battery. Refer to the applicable “Engine Compartment” illustration in this section. This center contains cartridge fuses and mini- fuses. A label that identifies each component may be printed or embossed on the inside of the cover.

MAINTAINING YOUR VEHICLE 465

Totally Integrated Power Module (TIPM)

466 MAINTAINING YOUR VEHICLE

CAUTION!

• When installing the Totally Integrated Power Module cover, it is important to ensure the cover is properly positioned and fully latched. Failure to do so may allow water to get into the Integrated Power Module, and possibly result in a electrical system failure. • When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse with a rating other than indicated may result in a dangerous electrical system over- load. If a properly rated fuse continues to blow, it indicates a problem in the circuit that must be corrected.

The numbers inside the TIPM cover correspond to the following table.

J2

J3

J4

J5

J6

J7

Cavity Cartridge J1

Fuse 40 Amp Green 30 Amp Pink 30 Amp Pink 25 Amp Natural 25 Amp Natural 40 Amp Green

30 Amp Pink

FUSES/TIPM

Mini-Fuse

Description

—

—

—

—

—

—

—

Power Folding Seat

Power Liftgate Module Rear Door Module (RR Door Node) Driver Door Node

Passenger Door Node Antilock Brakes Pump/Stability Control System Antilock Brakes Valve/Stability Control System

Cavity Cartridge J8

FUSES/TIPM

Mini-Fuse

Description

—

—

—

—

—

—

Power Memory Seat – If Equipped Partial Zero Emis- sions Vehicle Motor/Flex Fuel Headlamp Wash Relay/Manifold Tuning Valve Power Sliding Door Module/Anti–Theft Module Relay Lock Feed Ignition Off Draw (IOD) – Main Rear Window De- fogger

Fuse 40 Amp Green 40 Amp Green

30 Amp Pink

30 Amp Pink

60 Amp Yellow 40 Amp Green

J17

J18

J19

J20

J21

J22

J9

J10

J11

J13

J14

Cavity Cartridge J15

MAINTAINING YOUR VEHICLE 467

FUSES/TIPM

Mini-Fuse

Description

—

—

—

—

—

—

—

Rear Blower

Starter Solenoid

Powertrain Control Module Trans Range Radiator Fan

Front Wiper LO/HI

Front/Rear Washer

Sunroof Module

Fuse 30 Amp Pink 40 Amp Green 20 Amp Blue

60 Amp Yellow 30 Amp Pink 20 Amp Blue 25 Amp Natural

468 MAINTAINING YOUR VEHICLE

Cavity Cartridge M1

Fuse

—

M2
M3

M4

M5

M6

M7

— —

—

—

—

—

FUSES/TIPM

Mini-Fuse

Description

15 Amp Blue

— 20 Amp Yellow 10 Amp Red 25 Amp Natural 20 Amp Yellow 20 Amp Yellow

Rear Center Brake Lamp/Brake Switch — Spare Fuse

Trailer Tow

Inverter

Power Outlet #1
(ACC), Rain Sensor Power Outlet #2
(BATT/ACC SELECT)

FUSES/TIPM

Mini-Fuse

Description

Cavity Cartridge M8

Fuse

—

M9

M10

—

—

20 Amp Yellow 20 Amp Yellow 15 Amp Blue

Front Heated Seat – If Equipped Rear Heated Seat – If Equipped Ignition Off Draw — Video Sys- tem, Satellite Ra- dio, DVD, Hands- Free Module, Universal Garage Door Opener, Van- ity Lamp, Stream- ing Video Module Ignition Off Draw – Climate Control System

M11

—

10 Amp Red

FUSES/TIPM

Mini-Fuse

Description

Cavity Cartridge M12

Fuse

—

M13

—

30 Amp Green 20 Amp Yellow

Amplifier (AMP)/ Radio Ignition Off Draw— Instrument Cluster, SIREN, Clock Module, Multi-Function Control Switch/ ITM Spare Fuse

M14

—

20 Amp Yellow

MAINTAINING YOUR VEHICLE 469

FUSES/TIPM

Mini-Fuse

Description

Cavity Cartridge M15

Fuse

—

20 Amp Yellow

Rear View Mirror, Instrument Cluster, Multi-Function Control Switch, Tire Pressure Moni- tor, Glow Plug Module – Export Diesel Only, Assy- Shifter (Hall Effect), Acoustic Noise Cancellation Airbag Module/ Occupant Classifi- cation Module Left Tail/License/ Park Lamp, Run- ning Lamps

M16

M17

—

—

10 Amp Red

15 Amp Blue

470 MAINTAINING YOUR VEHICLE

Cavity Cartridge M18

Fuse

—

M19

M20

M21

M22

M23

—

—

—

—

—

FUSES/TIPM

Mini-Fuse

Description

15 Amp Blue 25 Amp Natural 15 Amp Blue

20 Amp Yellow 10 Amp Red 10 Amp Red

Right Tail/Park/ Run Lamp Automatic Shut- down #1 and #2
Instrument Cluster Interior Light, Switch Bank, Steer- ing Column Mod- ule, Switch Steering Wheel Automatic Shutdown #3
Right Horn (HI/LOW) Left Horn (HI/LOW)

Cavity Cartridge M24

Fuse

—

M25

M26

M27

—

—

—

FUSES/TIPM

Mini-Fuse

Description

25 Amp Natural 20 Amp Yellow

10 Amp Red

10 Amp Red

Rear Wiper

Fuel Pump, Diesel Lift Pump – Export Only Power Mirror Switch, Driver Window Switch Ignition Switch, Wireless Control Module, Keyless Entry Module, Steering Column Lock

Cavity Cartridge M28

Fuse

—

M29

M30

M31

M32

—

—

—

—

FUSES/TIPM

Mini-Fuse

Description

10 Amp Red

10 Amp Red 15 Amp Blue

20 Amp Yellow 10 Amp Red

Powertrain Control Module, Transmis- sion Feed, Trans- mission Control Module Occupant Classifi- cation Module Rear Wiper Mod- ule, Power Folding Mirror, J1962 Diag- nostic Feed Back-Up Lamps

Airbag Module, TT EUROPE

Cavity Cartridge M33

Fuse

—

M34

—

MAINTAINING YOUR VEHICLE 471

FUSES/TIPM

Mini-Fuse

Description

10 Amp Red

10 Amp Red

Powertrain Control Module, Transmis- sion Control Mod- ule Park Assist, Heater Climate Control System Module, Headlamp Wash, Compass, IR Sen- sor, Rear Camera, Lamp Door FT Drv/Pass, Lamp Flashlight, AHLM, Relay Diesel Cabin Heater, Rad Fan Diesel

472 MAINTAINING YOUR VEHICLE

Cavity Cartridge M35

Fuse

—

M36

M37

—

—

M38

—

FUSES/TIPM

Mini-Fuse

Description

10 Amp Red 20 Amp Yellow 10 Amp Red

25 Amp Natural

Heated Mirrors

Power Outlet #3

Antilock Brakes, Stability Control System, Stop Lamp Switch, Fuel Pump Rly Hi Control Door Lock/Unlock Motors, Liftgate Lock/Unlock Motors

The heated mirrors, lower instrument panel power outlet and removable floor console, when in the front position

are fused with self-resetting fuses that are only service- able by an authorized dealer. The power seats are fused by a 30 Amp circuit breaker located under the driver’s seat. The power windows are fused by a 25 Amp circuit breaker located under the instrument panel near the steering column. If you experience temporary or perma- nent loss of these systems, see your authorized dealer for service.

VEHICLE STORAGE If you are leaving your vehicle dormant for more than 21 days, you may want to take steps to protect your battery. You may do the following: • Remove the 20 Amp mini-fuse in the Totally Inte- grated Power Module (TIPM) labeled Ignition-Off Draw (IOD).

• Or, disconnect the negative cable from the battery.

• Anytime you store your vehicle, or keep it out of service for two weeks or more, run the air conditioning system at idle for about five minutes in the fresh air and high blower setting. This will ensure adequate system lubrication to minimize the possibility of com- pressor damage when the system is started again.

REPLACEMENT BULBS

LIGHT BULBS – Interior Bulb Number Center & Rear Dome Lamp . . . . . . . . . . . . . . . . . 578
Center & Rear Reading Lamps . . . . . . . . . . . . . . . 578
Front Door Courtesy Lamp. . . . . . . . . . . . . . . . . . 578
Front Header Reading Lamps – If Equipped . . . . . 578
Instrument Cluster Lamps . . . . . . . . . . . . . . . . . PC74
Liftgate Lamp(s) . . . . . . . . . . . . . . . . . . . . . . . . . 578
Overhead Console Reading Lamps . . . . . . . . . . PC579
Removable Console Lamp – If Equipped . . . . . . . . 194
Visor Vanity Lamps. . . . . . . . . . . . . . . . . . . . 6501966

MAINTAINING YOUR VEHICLE 473
NOTE: For lighted switches, see your authorized dealer for replacement instructions. All of the interior bulbs are glass wedge base or glass cartridge types. Aluminum base bulbs are not approved and should not be used for replacement.

LIGHT BULBS – Exterior Bulb Number Backup, Tail, Stop Lamp . . . . . . . . . . . . . . . . . . . 3157
Center High-Mounted Stop Lamp . . . LED (See Note 1) Fog Lamp – If Equipped . . . . . . . . . . . . . . . . PSX24W Front Side Marker, Park/ Turn Signal . . . . . . . . . . . . . . . . . . . P27 / 7W or 3157
Headlamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H13
License. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Note 1: The Center High-Mounted Stop Lamp (CHMSL) uses LED lights that are not serviceable separately. The CHMSL must be replaced as an assembly see your authorized dealer.

474 MAINTAINING YOUR VEHICLE BULB REPLACEMENT

Headlamps

1. Raise the hood to access the rear of the headlamp housing. 2. Slide the red lock tab rearward on the connector, then depress the tab and remove the connector from the bulb. 3. Twist the headlamp bulb and pull the bulb from the headlamp housing. 4. Install the new headlamp bulb and twist until locked into the headlamp housing.

CAUTION!

Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with an oily surface, clean the bulb with rubbing alcohol.

5. Connect the wiring connector to bulb and slide red lock tab forward. Front Park/Turn Signal Lamps

1. Raise the hood to access the rear of the headlamp housing. 2. Twist the turn signal socket and remove from the headlamp housing, then pull the bulb out. 3. Push the new bulb into the socket and reinstall the socket by twisting until locked into the headlamp housing. Fog Lamps

NOTE: Access to the fog lamp bulb is from the rear of the fascia. On the left rear side of the fascia, remove the push pin and lower the hinged access door on the air dam.

1. From behind the bumper fascia, or the access panel on the air dam, twist the bulb counterclockwise, and remove bulb.

CAUTION!

Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with an oily surface, clean the bulb with rubbing alcohol.

2. Disconnect the wire harness from the bulb. 3. Reconnect the wiring harness to the new bulb and reinstall the bulb by twisting clockwise. Rear Tail, Stop, Turn Signal, Side Marker and Backup Lamps

1. Raise the liftgate.

MAINTAINING YOUR VEHICLE 475
2. Remove the tail lamp assembly by removing the two screws from the inboard side. Use a fiber stick or similar tool to gently pry the light on the outboard side to disengage the two ball studs.

Removing Tail Lamp Assembly

476 MAINTAINING YOUR VEHICLE NOTE: • If a screwdriver is used, make sure a soft material is placed between the vehicle body and tool so not to scratch the paint. • The PRY location is best closest to the studs while

dislodging them separately.

3. Twist the socket and remove from the lamp assembly. 4. Pull the bulb to remove it from the socket. 5. Replace the bulb, reinstall the socket, and reattach the lamp assembly. Center High-Mounted Stop Lamp (CHMSL) The CHMSL uses LED lamps that are not serviceable separately. The CHMSL must be replaced as an assembly. See your authorized dealer. License Lamp The license plate lamp is located under the tailgate light bar and above the license plate. 1. Using a small screwdriver, press inward the locking tab on the outboard side of the lamp assembly and pull down on the lamp assembly for removal.

1 — Stop, Tail, Turn Signal Bulb Combo

2 — Backup Bulb

2. Twist and remove the socket from the lamp assembly and pull the bulb out to remove.

FLUID CAPACITIES

MAINTAINING YOUR VEHICLE 477
3. Push the bulb into the socket, twist the socket into the lamp assembly and reinstall the lamp assembly into place ensuring the locking tab is secure.

U.S.

Metric 76 Liters

20 Gallons

Fuel (Approximate) Engine Oil with Filter 3.3L and 3.8L Engine (SAE 5W-20, API Certified) 4.0L Engine (SAE 10W-30, API Certified) Cooling System * 3.3L, 3.8L, and 4.0L Engine (MOPAR威 Engine Coolant/ Antifreeze 5 Year/100,000 Mile Formula or equivalent) * Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear heater.

5 Quarts 5.5 Quarts

4.7 Liters 5.2 Liters

13.4 Quarts

12.6 Liters

478 MAINTAINING YOUR VEHICLE FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component

Engine Coolant

Engine Oil – 3.3L and 3.8L Engines

Engine Oil – 4.0L Engine

Fluid, Lubricant, or Genuine Part MOPAR威 Antifreeze/Coolant Five Year/100,000 Mile Formula HOAT (Hybrid Organic Additive Technology) or equivalent. Use API Certified SAE 5W-20 Engine Oil, meeting the requirements of Chrysler Material Standard MS-6395. Refer to your oil filler cap for cor- rect SAE grade. Use API Certified SAE 10W-30 Engine Oil, meeting the requirements of Chrysler Material Standard MS-6395. Refer to your oil filler cap for cor- rect SAE grade. MOPAR威 Engine Oil Filter or equivalent.

Engine Oil Filter Spark Plugs – 3.3L and 3.8L Engines RE14PLP5 (Gap 0.050 in [1.27 mm]) Spark Plugs – 4.0L Engine Fuel Selection – 3.3L and 3.8L En- gines Fuel Selection – 4.0L Engine

ZFR5LP-13G (Gap 0.050 in [1.27 mm])

87 Octane Acceptable — 89 Recommended

87 Octane

Chassis Component

Automatic Transmission

Brake Master Cylinder

Power Steering Reservoir

MAINTAINING YOUR VEHICLE 479

Fluid, Lubricant, or Genuine Part MOPAR威 ATF+4威 Automatic Transmission Fluid or equivalent licensed ATF+4威 product. MOPAR威 DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom- mended brake fluids. MOPAR威 Power Steering Fluid +4, MOPAR威 ATF+4威 Automatic Trans- mission Fluid or equivalent licensed ATF+4威 product.

MAINTENANCE SCHEDULES

CONTENTS

䡵 Emissions Control System Maintenance . . . . . . 482
䡵 Maintenance Schedule . . . . . . . . . . . . . . . . . . 482
▫ Required Maintenance Intervals . . . . . . . . . . 484

M

482 MAINTENANCE SCHEDULES EMISSIONS CONTROL SYSTEM MAINTENANCE The Scheduled Maintenance services listed in bold type must be done at the times or mileages specified to ensure the continued proper functioning of the emissions control system. These and all other maintenance services in- cluded in this manual, should be done to provide best vehicle performance and reliability. More frequent main- tenance may be needed for vehicles in severe operating conditions, such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected. NOTE: Maintenance, replacement or repair of the emis- sions control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part that has been certified pursuant to U.S. EPA or in the State of Califor- nia, California Air Resources Board regulations.

MAINTENANCE SCHEDULE The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance. On Non-EVIC equipped vehicles, CHAngE OIL will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is neces- sary. On Electronic Vehicle (EVIC) equipped vehicles, Oil Change Required will be dis- played in the EVIC and a single chime will sound, indicating that an oil change is necessary. Based on engine operation conditions, the oil change indicator message will illuminate. This means that ser- vice is required for your vehicle. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km).

Information Center

NOTE: • The oil change indicator message will not monitor the time since the last oil change. Change your vehicle’s oil if it has been six months since your last oil change, even if the oil change indicator message is NOT illuminated. • Change your engine oil more often if you drive your • Under no circumstances should oil change intervals exceed 6,000 miles (10 000 km) or six months, which- ever comes first.

vehicle off-road for an extended period of time.

Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change. If a scheduled oil change is performed by someone other than your authorized dealer, the message can be reset by

MAINTENANCE SCHEDULES 483
referring to the steps described under “Electronic Vehicle Information Center (EVIC)/Oil Change Required” in “Understanding Your Instrument Panel” or under “In- strument Cluster Description/Odometer/Trip Odom- eter” in “Understanding Your Instrument Panel” for further information. At Each Stop For Fuel • Check the engine oil level about five minutes after a fully warmed engine is shut OFF. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD, SAFE or MIN mark. • Check the windshield washer solvent and add if

required.

damage.

484 MAINTENANCE SCHEDULES Once A Month • Check tire pressure and look for unusual wear or • Inspect the battery and clean and tighten the terminals • Check the fluid levels of the coolant reservoir, the brake master cylinder, the power steering and the transmission and add as needed. • Check all lights and other electrical items for correct

as required.

operation.

At Each Oil Change • Change the engine oil filter. • Inspect the brake hoses and lines.

CAUTION!

Failure to perform the required maintenance items may result in damage to the vehicle.

Required Maintenance Intervals Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.

6,000 Miles (10,000 km) or 6 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

MAINTENANCE SCHEDULES 485

12,000 Miles (20,000 km) or 12 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. Perform the first inspection at 12,000 miles (20 000 km) or

12 months.

❏ Inspect the exhaust system. Perform the first inspection at 12,000 miles (20 000 km) or

12 months.

❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

M

486 MAINTENANCE SCHEDULES

18,000 Miles (30,000 km) or 18 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

24,000 Miles (40,000 km) or 24 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. ❏ Inspect the exhaust system. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

30,000 Miles (50,000 km) or 30 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires. ❏ Replace the engine air cleaner filter.

MAINTENANCE SCHEDULES 487

36,000 Miles (60,000 km) or 36 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

M

488 MAINTENANCE SCHEDULES

42,000 Miles (70,000 km) or 42 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

48,000 Miles (80,000 km) or 48 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. ❏ Inspect the exhaust system. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

54,000 Miles (90,000 km) or 54 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

MAINTENANCE SCHEDULES 489

60,000 Miles (100,000 km) or 60 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ Replace the engine air cleaner filter. ❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Change the automatic transmission fluid & filter if using your vehicle for any of the

following: police, taxi, fleet or frequent trailer towing.

❏ Flush and replace the engine coolant at 60 months if not done at 102,000 miles

(170 000 km).

❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

M

490 MAINTENANCE SCHEDULES

66,000 Miles (110,000 km) or 66 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

72,000 Miles (120,000 km) or 72 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. ❏ Inspect the exhaust system. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

78,000 Miles (130,000 km) or 78 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

MAINTENANCE SCHEDULES 491

84,000 Miles (140,000 km) or 84 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

M

492 MAINTENANCE SCHEDULES

90,000 Miles (150,000 km) or 90 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires. ❏ Replace the engine air cleaner filter. ❏ Inspect and replace the PCV Valve if

necessary.†

96,000 Miles (160,000 km) or 96 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. ❏ Inspect the exhaust system. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

102,000 Miles (170,000 km) or 102 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires. ❏ Replace the ignition cables (3.3L and

3.8L engines).

❏ Replace the spark plugs (3.3L, 3.8L,

and 4.0L engines).

❏ Replace the timing belt (4.0L engine). ❏ Flush and replace the engine coolant if

not done at 60 months.

MAINTENANCE SCHEDULES 493

108,000 Miles (180,000 km) or 108 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

M

494 MAINTENANCE SCHEDULES

114,000 Miles (190,000 km) or 114 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

120,000 Miles (200,000 km) or 120 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ Replace the engine air cleaner filter. ❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the CV Joints. ❏ Inspect the exhaust system. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

❏ Replace accessory drive belt(s). ❏ Change the automatic transmission fluid & filter.

Odometer Reading

Repair Order #

Date

Dealer Code

Odometer Reading

Repair Order #

Date

Dealer Code

Signature Authorized Chrysler Dealer

Signature Authorized Chrysler Dealer

126,000 Miles (210,000 km) or 126 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil

filter.

❏ Rotate tires.

MAINTENANCE SCHEDULES 495

132,000 Miles (220,000 km) or 132 Months Maintenance Service Schedule ❏ Change the engine oil and engine oil filter. ❏ Rotate tires. ❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the

engine air cleaner filter, replace if necessary.

❏ Replace the air conditioning filter. ❏ Inspect the brake linings, replace if necessary. ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for

damage, wear, improper looseness or end play; replace if necessary.

Odometer Reading

Repair Order #

Date