1997 Chevrolet Blazer Owners Manual

pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator filler neck.

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When to Check Power Steering Fluid It is not necessary to regularly check power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. How To Check Power Steering Fluid When the engine compartment is cool, wipe the cap and the top of the reservoir clean, then unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level on the dipstick. The level should be between the ADD and FULL marks. If necessary, add only enough fluid to bring the level up to the proper range. What to Use To determine what kind of fluid to use, see “Recommended Fluids and Lubricants” in the Index. Always use the proper fluid. Failure to use the proper tluid can cause leaks and damage hoses and seals.

Windshield Washer Fluid What to Use When you need windshield washer fluid, be sure to read the manufacturer’s instructions before use. If you will be operating your vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid

i .

. .

‘r

Open the cap labeled WASHER FLUID ONLY with the washer symbol on it. Add washer fluid until the tank is full.

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NOTICE:

When using concentrated washer fluid, follow the manufacturer's instructions for adding water. Don't mix water with ready-to-use washer fluid, Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn't clean as well as washer fluid. Fill your washer fluid tank only three-quarters full when it's very cold. This allows for expansion if freezing occurs, which could damage the tank if it is completely full. Don't use radiator antifreeze in your windshield washer. It can damage your washer system and paint.

Brakes Brake Fluid

Your brake master cylinder reservoir is here. It is filled with DOT-3 brake fluid.

There are only two reasons why the brake fluid level in the reservoir might go down. The first is that the brake fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in, the fluid level goes back up. The other reason is that fluid is leaking out of the brake system. If it is, you should have your brake system fixed, since a leak means that sooner or later your brakes won’t work well, or won’t work at all. So, it isn’t a good idea to “top off’ your brake fluid. Adding brake fluid won’t correct a leak. If you add fluid when your linings are worn, then you’ll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on the brake hydraulic system.

I A CAUTION:

If you have too much brake fluid, it can spill on the engine. The fluid will burn if the engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.

Refer to the Maintenance Schedule to determine when to check your brake fluid. See “Periodic Maintenance Inspections” in the Index.

Checking Brake Fluid

&-

You can check the brake fluid without taking off the cap. Just look at the windows on the brake fluid reservoir. The fluid levels should be above MIN. If they aren’t, have your brake system checked to see if there is a leak. After work is done on the brake hydraulic system, make sure the levels are above MIN and below the top of each window.

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NOTICE:

What to Add When you do need brake fluid, use only DOT-3 brake fluid -- such as Delco Supreme 11 No. 12377967). Use new brake fluid from a sealed container only. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This will help keep dirt from entering the reservoir.

(GM Part

1 A CAUTION:

Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they’ll have to be replaced. Don’t let someone put in the wrong kind of fluid. If you spill brake fluid on your vehicle’s painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on your vehicle. If you do, wash it off immediately. See “Appearance Care” in the Index.

With the wrong kind of fluid in your brake system, your brakes may not work well, or they may not even work at all. This could cause a crash. Always use the proper brake fluid.

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Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign of brake trouble. Brake Adjustment Every time you make a brake stop, your disc brakes adjust for wear. If your brake pedal goes down farther than normal. your rear drum brakes may need adjustment. Adjust them by backing up and firmly applying the brakes a few times. Replacing Brake System Parts The braking system on a modern vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. Your vehicle was designed and tested with top-quality GM brake parts.

When you replace parts of your braking system -- for example, when your brake linings wear down and you have to have new ones put in -- be sure you get new approved GM replacement parts. If you don‘t, your brakes may no longer work properly. For example, if someone puts in brake linings that are wrong for your vehicle, the balance between your front and rear brakes can change -- for the worse. The braking performance you’ve come to expect can change in many other ways if someone puts in the wrong replacement brake parts. Battery Every new vehicle has a Delco Freedom@ battery. You never have to add water to one of these. When it’s time for a new battery, we recommend a Delco Freedom battery. Get one that has the replacement number shown on the original battery’s label.

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Vehicle Storage If you’re not going to dnve your vehicle for 25 days or more, take off the black, negative (-) cable from the battery. This will help keep your battery fiom running down.

I A CAUTION:

Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you

, aren’t careful. See “Jump Starting” in the Index

for tips on working around a battery without getting hurt.

Contact your dealer to learn how to prepare your vehicle for longer storage periods. Also, for your audio system, see “Theft-Deterrent Feature” in the Index.

Bulb Replacement Before you replace any bulbs, be sure that all the lamps are off and the engine isn’t running. See “Replacement Bulbs” in the Index. Halogen Bulbs

I /d CAUTION:

Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.

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Headlamps Sealed Beam Lamps

1. Remove the screws from

the headlamp retainer.

2. Pull the headlamp out

and remove the retainer.

3. Unplug and remove the headlamp. 4. Plug in the new headlamp and put it i n place. 5. Put the retainer on the headlamp and install and

tighten the screws.

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Composite Headlamps 1. Open the hood.

2. Remove the black

protective caps from the removal pins at the top of the radiator support. Use a hex socket to unscrew the pins.

4. Unplug the electrical connector.

5. Turn the bulb

counterclockwise to remove it.

3. Pull the headlamp lens assembly out. (Some vehicles may have side-by-side bulbs.)

I , . .*::g> 1 . 2 1

, ' ..-g

. .

6. Put the new bulb into the headlamp lens assembly

and turn it clockwise until it is tight.

7. Plug in the electrical connector. 8. Put the headlamp lens assembly back into the

vehicle. Install and tighten the screws.

Front Turn Signal Lamps If you have fog lamps. the fog lamp bracket must be removed before you can replace the front turn signal lamps.

2. Turn the socket counterclockwise and pull it out. 3. Holding the base of the bulb, pull the bulb straight

out of the socket.

4. Push the new bulb into the socket until it clicks. 5. Put the socket back into the turn signal lamp assembly and turn it clockwise until it locks into place.

L 1

I . Reach under the bumper and behind the turn sipal

lamp assembly.

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3. 5.

6.

7 . 8. 9.

Front Sidemarker Lamps 1. -. ? 3.

Remove the lens retaining screws. Remove the sidemarker lens from the radiator grille. Turn the bulb and socket one-quarter turn counterclockwise. Remove the bulb and socket from the lens. Install the new bulb and socket to the sidemarker lens. Rotate the bulb and socket one-quarter of a turn clockwise. Install the sidemarker lens to the radiator grille. Insert the tabs into the locators. Install and tighten the screws.

Taillamps 1. Open the endgate.

2. Remove the two screws from the lamp assembly.

3. Pull the assembly away from the vehicle. 4. Turn the socket counterclockwise to remove it. Push

the tab in while you turn the socket counterclockwise.

5. Holding the base of the bulb, pull the bulb straight

out of the socket.

2. 3. 4. 5. 6. 7. 8.

6. Push the new bulb straight into the socket until

it clicks.

7. Put the socket into the lamp assembly and turn the

socket clockwise until it locks into place.

8. Install the lamp assembly and screws. 9. Close the endgate. Underhood Lamp 1.

Disconnect the electrical connector from the underhood lamp assembly. Remove the screws. Disconnect the ground wire. Remove the lamp assembly from the hood. Install the new bulb. Replace the assembly. Install and tighten the screws. Connect the ground wire. Connect the electrical connector to the lamp assembly.

Front Reading Lamps 1. Use a coin or small screwdriver to unscrew the center of the overhead console lamp lens while pressing in on the lamp assembly.

2. Remove the lamp assembly from the console. 3. Remove the bulb assembly from the lamp assembly. 4. Pull the bulb straight out of the base. 5. Put a new bulb into the bulb base. 6. Install the bulb assembly into the lamp assembly. 7. Place the lamp assembly into the console, turning it

to latch it in place.

8. Install the lens. Vanity Mirror Lamps 1. Insert the blade of a small screwdriver into the center

slot at the bottom of the lens.

2. Gently pry the screwdriver down in order to lift out

the lens.

3. Pry out the bulb.

4. Press the new bulb into place. 5. Slide the side tabs of the lens under the side of the

vanity assembly frame.

6. Rotate the lens downward. 7. Snap the lens into the frame. Windshield Wiper Blade Replacement See "Normal Maintenance Replacement Parts" in the Index for the proper type of replacement blade.

NOTICE:

Use care when removing or installing a blade assembly. Accidental bumping can cause the arm to fall back and strike the windshield.

1. To remove the old wiper blades. lift the wiper arm

until it locks into a vertical position.

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3. Remove the insert from the blade assembly. The

insert has two notches at one end that are locked by the bottom claws of the blade assembly. At the notched end, pull the insert from the blade assembly.

‘0 /

A. Blade Assembly B. Arm Assembly C . Locking Tab

D. Blade Pivot E. Hook Slot E Arm Hook

2. Press down on the blade assembly pivot locking tab.

Pull down on the blade assembly to release it from the wiper arm hook.

4.

5.

To install the new wiper insert, slide the insert (D), notched end last, into the end with two blade claws (A). Slide the insert all the way through the blade claws at the opposite end (B). The plastic caps ( C ) will be forced off as the insert is fully inserted. Be sure that the notches are locked by the bottom claws. Make sure that all other claws are properly locked on both sides of the insert slots.

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Backglass Wiper Blade Replacement See “Windshield Wiper Blade Replacement’‘ in this section for instructions on how to change the backglass wiper blade. The backglass wiper blade will not lock in a vertical position like the windshield wiper blade, so care should be used when pulling it away from the vehicle. Tires Your new ve.hicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service. see your warranty booklet for details.

-~

A. Claw in IVotch B. Correct Installation C. Incorrect Installation

6. Put the hlxit. a~st.mbly pivot in the wiper arm hook.

Pull up u n t i l fhc pi\.ot locking tab locks in the hook slot.

7. Caref’uIIv Io\t.cr the wiper arm and blade assembly

o n t o the \vindshiclci.

~

~~~

~~~

Poorly maintained and improperly used tires are dangerous.

Overloading your tires can cause overheating as a result of too much friction. You could have an air-out and a serious accident. See “Loading Your Vehicle” in the Index. Underinflated tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold. Overinflated tires are more likely to be impact -- such as when you hit a pothole. cut, punctured or broken by a sudden Keep tires at the recommended pressure. Worn, old tires can cause accidents. If your tread is badly worn, or if your tires have been damaged. replace them.

Inflation -- Tire Pressure

The CertificationRire label, which is on the driver’s door edge, above the door latch, shows the correct inflation pressures for your tires when they’re cold. “Cold” means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km).

NOTICE:

Don’t let anyone tell you that underinflation or overinflation is all right. It’s not. If your tires don’t have enough air (underinflation), you can get the following: 0 Too much flexing 0 Too much heat

Tire overloading Bad wear

0 Bad handling

Bad fuel economy.

NOTICE: (Continued)

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Tire Inspection and Rotation Tires should be rotated every 6.000 to 8.000 miles (10 000 t o 13 000 km). Any time you notice unusual wear. rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See "When It's Time for New Tires" and "Wheel Replacement'' later in this section for more information. The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first rotation is the most important. See "Scheduled Maintenance Services" in the Index for scheduled rotation intervals.

I NOTICE: (Continued)

If your tires have too much air (overinflation), you can get the following:

Unusual wear Bad handling Rough ride Needless damage from road hazards.

When to Check Check your tires once a month or more. Also. check the tire pressure of the spare tire. If you have a compact spare tire. it should be at 60 psi (420 kPa).

How to Check Use a good quality pocket-type gage to check tire pressure. You can't tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they're underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.

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i

LWA

If your vehicle has a compact spare tire, don’t include it in your tire rotation. After the tires have been rotated, adjust the front and rear inflation pressures as shown on the CertificationRire label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” in the Index.

Rust or dirt on a wheel, or on the parts to which it is fastened, can make wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. (See “Changing a Flat Tire” in the Index.)

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When It's Time for New Tires

One way to tell when it's time for new tires is to check the treadwear indicators, which will appear when your tires have only 1 /16 inch ( 1.6 mm) or less of tread remaining.

You need a new tire if any of the following statements are true:

You can see the indicators at three or more places around the tire.

0 You can see cord or fabric showing through the

tire's rubber.

0 The tread or sidewall is cracked, cut or snagged deep

enough to show cord or fabric.

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0 The tire has a bump, bulge or split.

The tire has a puncture, cut or other damage that can't be repaired well because of the size or location of the damage.

Buying New Tires To find out what kind and size of tires you need. look at the CertificatiodTire label. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire's sidewall. When you get new tires. t oet ones with that same TPC Spec number. That way your vehicle will continue to have tires that are designed t o give proper endurance. handling, speed rating, traction. ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an "MS" (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.

I A CAUTION:

Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels. It’s all right to drive with your compact spare (if you have one). It was developed for use on your vehicle.

Uniform Tire Quality Grading The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does

not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some lirnited-production tires. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to Federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half ( 1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate.

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Traction -- A, B, C

The traction sades, from highest to lowesr. are A. B. and C, and they represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction per-fornmance. Warning: The traction grade assigned to this tire is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.

Temperature -- A, B, C

The temperature grades are A (the highest). B, and C. representing the tire's resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life. and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

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Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately o r in combination. can cause heat buildup and possible tire failure. Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. Scheduled wheel alignment and wheel balancing are not needed. However, if you notice unusual tire wear or your vehicle pulling one way or the other. the alipment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent. cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel. wheel bolts and wheel nuts should be replaced. If the wheel leaks air. replace it (except some aluminum wheels. which can sometimes be repaired). See your GM dealer if any of these conditions exist. Your dealer will know the kind of wheel you need.

Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts for your vehicle.

I A CAUTION:

Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.

NOTICE:

The wrong wheel can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and chassis.

See “Changing a Flat Tire” in the Index for more information.

Used ’Replacement Wheels

I A CAUTION:

Putting a used wheel on your vehicle is dangerous. You can’t know how it’s been used or how far it’s been driven. It could fail suddenly and cause an accident. If you have to replace a wheel, use a new GM original equipment wheel.

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Tire Chains

NOTICE:

If your vehicle has P235/75R15, P235/70R15 or 31x10.50Rl5LT/C size tires, don’t use tire chains. They can damage your vehicle because there’s not enough clearance. Use another type of traction device only if its manufacturer recommends it for use on your vehicle and tire size combination and road conditions. Follow that manufacturer’s instructions. To help avoid damage to your vehicle, drive slowly, readjust or remove the device if it’s contacting your vehicle, and don’t spin your wheels.

NOTICE: (Continued)

NOTICE: (Continued)

If you do find a traction device that will fit, install them on the rear tires. If you have other size tires, use tire chains only where legal and only when you must. Use only SAE Class “S”’type chains that are the proper size for your tires. Install them on the drive axle tires (four-wheel-drive vehicles can use chains on both axles) and tighten them as tightly as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer’s instructions.. If you can .hear the chains contacting your vehicle, , stop and retighten them. If the contact continues, slow down until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.

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Appearance Care Remember, cleaning products can be hazardous. Some are toxic. Others can burst into flame if you strike a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your vehicle, be sure to follow the manufacturer’s warnings and instructions. And always open your doors or windows when you’re cleaning the inside. Never use these to clean your vehicle:

Gasoline Benzene Naphtha Carbon Tetrachloride Acetone Paint Thinner

0 Turpentine 0 Lacquer Thinner 0 Nail Polish Remover They can all be hazardous -- some more than others -- and they can all damage your vehicle. too.

Don’t use any of these unless this manual says you can. In many uses, these will damage your vehicle:

Alcohol Laundry Soap Bleach Reducing Agents

Cleaning the Inside of Your Vehicle Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl or leather with a clean, damp cloth. Your GM dealer has two cleaners, a solvent-type spot lifter and a foam-type powdered cleaner. They will clean normal spots and stains very weil. Do not use them on vinyl or leather. Here are some cleaning tips: 1. Always read the instructions on me cleaner label. 2. Clean up stains as soon as you can -- before they set. 3. Use a clean cloth or sponge, and change to a clean

area often. A soft brush may be used if stains are stubborn.

4. Use solvent-type cleaners in a well-ventilated area

only. If you use them, don’t saturate the stained area.

5. If a ring forms after spot cleaning, clean the entire

area immediately or it will set.

Using Foam-Type Cleaner on Fabric 1. 2.

Vacuum and brush the area to remove any loose dirt. Always clean a whole trim panel or section. Mask surrounding trim along stitch or welt lines. Mix Multi-Purpose Powdered Cleaner following the directions on the container label. Use suds only and apply with a clean sponge. Don‘t saturate the material and don’t rub it roughly. As soon as you’ve cleaned the section, use a sponge to remove the suds. Rinse the section with a clean, wet sponge. Wipe off what’s left with a slightly damp paper towel or cloth. Dry it imnlediately with a blow dryer. Wipe with a clean cloth.

3.

4.

5 .

6. 7.

8. 9.

Using Solvent-Qpe Cleaner on Fabric First. see if you have to use solvent-type cleaner at all. Some spots and stains will clean off better with just water and mild soap. If you need to use a solvent: 1. Gently scrape excess soil from the trim material with

a clean. dull knife or scraper.

2. Use very little cleaner, light pressure and clean cloths (preferably cheesecloth). Cleaning should start at the outside of the stain, “feathering” toward the center.

3. Keep changing to a clean section of the cloth. 4. When you clean it stain from fabric. immediately dry the area with a blow dryer to help prevent a cleaning ring.

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Fabric Protection Your vehicle has upholstery and carpet that has been treated with Scotchgard" Fabric Protector, a 3M product. It protects fabrics by repelling oil and water, which are the carriers of most stains. Even with this protection, you still need to clean your upholstery and carpet often to keep it looking new. Further information on cleaning is available by calling 1-800-433-3296 (in Minnesota, 1-800-642-6 167). Special Cleaning Problems Greasy or Oily Stains Stains caused by grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt can be removed as follows: 1. Carefully scrape off excess stain. 2. Follow the solvent-type instructions

described earlier.

Shoe polish, wax crayon, tar and asphalt will stain if left on a vehicle's seat fabric. They should be removed as soon as possible. Be careful, because the cleaner will dissolve them and may cause them to spread.

Non-Greasy Stains Stains caused by catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, wine, vomit, urine and blood can be removed as follows: 1.

Carefully scrape off excess stain, then sponge the soiled area with cool water. If a stain remains, follow the foam-type instructions described earlier. If an odor lingers after cleaning vomit or urine, treat the area with a waterhaking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water. If needed, clean lightly with solvent-type cleaner.

2.

3.

4.

Combination Stains Stains caused by candy, ice cream, mayonnaise, chili sauce and unknown stains can be removed as follows: 1. Carefully scrape off excess stain. 2. Clean with cool water and allow to dry. 3. If a stain remains, clean it with solvent-type cleaner.

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Cleaning Vinyl Use warm water and a clean cloth.

Rub with a clean, damp cloth to remove dirt. You may have to do it more than once.

0 Things like tar, asphalt and shoe polish will stain if you

don't get them 08 quickly. Use a clean cloth and a vinylkather cleaner. See your dealer for this product.

Cleaning Leather use a sort cloth with lukewarm water ana a mild soap or saddle soap and wipe dry with a soft cloth. Then, let the leather dry naturally. Do not use heat to dry. 0 For stubborn stains. use a leather cleaner. See your

dealer for this product. iVLJ\.tl\. use oils. varnishes, solvent-based or abrasive clerlners. furniture polish or shoe polish on leather. Soiled or staincd leather should be cleaned ir1lmedi;ttcly. If dirt is allowed to work into the finish. it CUI 11x111 the leather.

Cleaning the Top of the Instrument Panel Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions. Care of Safety Belts Keep belts clean and dry.

I A CAUTION:

Do not bleach or dye safety belts. If you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.

6-52

Cleaning Glass Surfaces Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove normal tobacco smoke and dust films on interior glass. Don’t use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. Any temporary license should not be attached across the defogger grid. Cleaning the Outside of the Windshield, Backglass and Wiper Blades If the windshield is not clear after using the windshield washer. or if the wiper blade chatters when running, wax. sap or other rnaterial may be on the blade or windshicld.

Clean the outside of the windshield with GM Windshield Cleaner, Bon Ami@ Powder (non-scratching glass cleaning powder), GM Part No. 10500 11. The windshield is clean if beads do not form when you rinse it with water. Grime from the windshield will stick to the wiper blades and affect their performance. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn. Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth at least every six months. During very cold, damp weather more frequent application may be required. (See “Recommended Fluids and Lubricants” in the Index.)

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Cleaning the Outside of Your Vehicle The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car washing (mild detergent) soaps. Don’t use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Cleaning Exterior LampsLenses Use lukewarm or cold water, a soft cloth and a liquid hand, dish or car washing (mild detergent) soap to clean exterior lamps and lenses. Follow instructions under “Washing Your Vehicle.“

6-54

Finish Care Occasional waxing or mild polishing of your vehicle by hand may be necessary to remove residue from the paint finish. You can get GM-approved cleaning products from your dealer. (See “Appearance Care and Materials” in the Index.) Your vehicle has a “basecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish.

I NOTICE:

Machine compounding or aggressive polishing on a basecoatklearcoat paint finish may dull the finish or leave swirl marks.

Foreign materials such as calcium chloride and other salts. ice melting agents, road oil and tar, tree sap, bird droppings. chemicals from industrial chimneys, etc.. can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible. If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter.

Exterior painted surfaces are subject to aging, weather and chemical faIIout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your vehicle garaged or covered whenever possible. Protecting Exterior Bright Metal Parts Bright metal parts should be cleaned regularly to keep their luster. Washing with water is all that is usually needed. However, you may use chrome polish on chrome or stainless steel trim, if necessary. Use special care with aluminum trim. To avoid damaging protective trim, never use auto or chrome polish, steam or caustic soap to clean aluminum. A coating of wax, rubbed to high polish, is recommended for all bright metal parts. Cleaning Aluminum Wheels (If Equipped) Keep your wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied.

The surface of these wheels is similar to the painted surface of your vehicle. Don’t use strong soaps, chemicals, abrasive polishes, abrasive cleaners or abrasive cleaning brushes on them because you could damage the surface. Don’t take your vehicle through an automatic car wash that has silicon carbide tire cleaning brushes. These brushes can also damage the surface of these wheels. Cleaning Tires To clean your tires, use a stiff brush with a tire cleaner.

I NOTICE:

When applying a tire dressing always take care to wipe off any overspray or splash from all painted surfaces on the body or wheels of the vehicle. Petroleum-based products may damage the paint finish.

Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to restore corrosion protection.

Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this. GM will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase. whichever occurs first.

Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer’s body and paint shop. Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed. accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame. floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody car washing system can do this for you.

6-56

Appearance Care Materials Chart

2377964 12377966

16 oz. (0.473 L) 16 oz. (0.473 L)

Cleaning Wax Finish Enhancer

See your General Motors Parts Department for these products. See ‘‘Fluids and Lubricants” in the Index.

and

Protects finish removes Spot cleans

fine scratches

paint and gives high luster

**Not recommended for use on instrument panel vinyl.

6-57

Vehicle Identification Number (VIN)

0 your VIN,

I GM I SAMPLE4UXVM072675 ENGINE/1997

T \ ASSEMBLY

I E‘ I

MODEL YEAR

PLANT

CODE

This is the legal identifier for your vehicle. It appears on a plate in the front corner of the instrument panel. on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The 8th character in your VIN is the engine code. This code will help you identify your engine. specifications and replacement parts. Service Parts Identification Label You‘ll find this label on the inside of the glove box. It’s very helpful if you ever need to order parts. On this label is:

6-58

the model designation, paint information and a list of all production options and special equipment. Be sure that this label is not removed from the vehicle. Electrical System Add-on Electrical Equipment

Don’t add anything electrical to your vehicle unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should.

Your vehicle has an air bag system. Before attempting to add anything electrical to your vehicle. see ”Servicing Your Air Bag-Equipped Vehicle’’ in the Index.

If the overload is caused

Headlamps The headlamp wiring is protected by an internal circuit breaker. An electrical overload will cause the lamps to go on and off, or in some cases to remain off. If this happens, have your headlamp wiring checked right away. Windshield Wipers The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. by some electrical problem, be sure to get it fixed. Power Windows and Other Power Options Circuit breakers protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed or goes away. Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of fires caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the identical size and rating.

If you ever have a problem on the road and don't have a spare fuse, you can borrow one that has the same amperage. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse, if it is the correct amperage. Replace it as soon as you can. Instrument Panel Fuse Block

The fuse block is at the driver's end of the instrument panel.

Remove the cover by turning the fastener counterclockwise. Extra fuses and the fuse extractor are provided in the cover. To reinstall the fuse panel cover, push in and turn the fastener clockwise.

rnrl

WOO

d co

A w

ACCY

FuseKircuit

Breaker

Usage Power Door Locks, Power Seat, Power Seat Lumbar, Remote Keyless Entry Power Windows, Sunroof Module/Motor

6-60

FuseKircuit

Breaker

Usage Stoplamps, Hazard Lamps, Chime, Center High-Mounted Stoplamp Relay, Center High-Mounted Stoplamp Dome Lamps. Cargo Lamps, Visor Vanity Mirror, Cigarette Lighter, Inside Rearview Mirror Lamp, Overhead Console Lamps, Glove Box Lamp, Horns, Horn Relay, IP Courtesy Lamps, Power Outside Rearview Mirror, Liftglass Release Motor, Illuminated Entry Module Parking Lamps, License Plate Lamps. Electric Shift Transfer Case Module, Underhood Lamp, Rear Wiper. Fog Lamp Relay, Door Switch Lamp, Ashtray Lamp, Headlamp Switch A/C Compressor Relay, Cluster Chime Module, DRL Relay Coil, Four-Wheel-Drive Indicator Lamp, DRL Module, Rear Defog Timer, Transfer Case Control Module Ignition, SIR Redundant Ignition, RKE Ignition. Fuel Sender Module

FuseKircuit

Breaker Usage

FuseKircuit

Breaker Usage

10

11

12

13 14 15

Oxygen Sensor Heater, Exhaust Gas Recirculation, Cam Sensor, CANN. Purge, Canister Vent Solenoid, Mass Airflow Sensor, Cam Shaft Sensor Blower Motor, Temperature Door Motor, HI Blower Relay Coil Power Auxiliary Outlets, Assembly Line Diagnostic Link Rear Window Defogger PCMNCM Battery, Fuel Pump PCM/VCM Ignition, Injectors, Crank Sensor, Coil Driver Module Radio, Inside Rearview Mirror Map Lamp, Overhead Console Reading Lamps, Rear Wiper, Rear Washer, Overhead Console Display Anti-Lock Braking System, VCM IGN-3 Clock, Radio Battery, CD Player A/C Compressor Battery Feed Daytime Running Lamps; Fog Lamps, Fog Lamp Relay

16

17

18 19 20 21 22 23

24

Turn Signals and Back-up Lamps, Brake-Transmission Shift Interlock Solenoid Windshield Washer, Windshield Wiper Motor Not Used Electric Shift Transfer Case Crank Relay, Air Bag Module Not Used Air Bag Module Cluster Illumination, Radio Illumination, Heater Lamp, 4WD Illumination, Chime Module, Fog Lamp Illumination, Rear Wiper Switch Illumination, Rear Defogger Switch Illumination, Liftglass Release Switch Illumination, Overhead Console Illumination PRNDL Power, 4L6OE Automatic Transmission

6-61

Replacement Bulbs Lamps Halogen Headlamps, Sealed Beam Halogen Headlamps, Composite Low-Beam Halogen Headlamps, Composite High-Beam Tail and Stoplamps Front Sidemarker Lamps Turn Signal Lamps Underhood Lamp Visor Vanity Mirror Lamps Overhead Console Reading Lamps

Quantity

- 3 - 3

Number

2E 1

9006 HB4 9005 HB3

3057 194

3157 NA

93 74 194

6-62

Capacities and Specifications Engine Description . . . . . . . . . . . . “VORTEC” 4300 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6 VINCode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W Firing Order ...................... 1-6-5-4-3-2 Horsepower . . . . . . . . . . . . . . . . . . . 190 at 4,400 rpm Thermostat Specification . . . . . . . . . . . 195°F (91°C) Spark Plug Gap . . . . . . . . . . 0.045 inches (0.114 cm)

Wheels and Tires Wheel Nut Torque . . . . . . . . . . . . 95 Ib-ft (130 N-m) Tire Pressure . . . . . . See the Certificationflire label. See “Loading Your Vehicle” in the Index.

Normal Maintenance Replacement Parts Replacement part numbers listed in this section are based on the latest information available at the time of printing, and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was built, or if you have any questions, please contact your GM truck dealer. Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 12551472 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PF52 Air Cleaner Filter . . . . . . . . . . . . . . . . . . . . . . A1 163C . . . . . . . . . . . . . . . . . . . . . . . . . . CV746C PCV Valve Automatic Transmission Filter Kit . . . . . . 24200796 Spark Plugs .......................... . 4 1-932 Fuel Filter ............................. GF48 1 Front Windshield Wiper Blade . . . . . . . . . . Trico (20 inches/50.8 cm) Backglass Wiper Blade . . . Trico (14 inched35.6 cm)

6-63

Capacities (Approximate) Cooling System*

Automatic Trans. . . . . . . . . . . . . 1 1.7 quarts ( 1 I . 1 L) Manual Trans. . . . . . . . . . . . . . . 1 1.9 quarts ( 1 1.3 L) Crankcase* . . . . . . . . . . . . . . . . . 4.5 quarts (4.3 L) Automatic Transmission

(Drain and Refill)" . . . . . . . . . . . 5.0 quarts (4.7 L)

Differential Fluid

Rear . . . . . . . . . . . . . . . . . . . . . . . . 4.0 pints (1.9 L) Front . . . . . . . . . . . . . . . . . . . . . . . 2.6 pints (1.2 L) Fuel Tank . . . . . . . . . . . . . . . . . . . . . 19 gallons (72 L) A/C Refrigerant . . 30 oz. or 2 lbs. (0.9 kg) of R- 134a

*After refill, the level must be checked. Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you're not sure, ask your GM dealer.

6-64

Vehicle Dimensions* Wheelbase

S/T10516 . . . . . . . . . . . . . . 100.5 inches (255.3 cm) S/T10506 . . . . . . . . . . . . . . 107.0 . nches (27 I .8 cm)

Length

S10516 . . . . . . . . . . . . . . . 175.0 nches (444.5 cm) T10516 . . . . . . . . . . . . . . . 175.4 nches (445.5 cm) S/T 10506 . . . . . . . . . . . . . . 18 I .5 inches (46 I .O cm)

Height

S10516 . . . . . . . . . . . . . . . . 66.0 inches (167.6 cm) T10516 . . . . . . . . . . . . . . . . 66.9 inches (170.0cm) S10506 . . . . . . . . . . . . . . . . 65.9 inches (167.4 cm) T10506 . . . . . . . . . . . . . . . . 67.0 inches (170.2 cm) . . . . . . . . . . 67.8 inches ( 172.2 cm)

Width . . . . . . .

Front Tread S Series . . . . . . . . . . . . . . . . 55.0 inches (139.6 cm) T Series . . . . . . . . . . . . . . . . 57.3 inches (145.4 cm)

Rear Tread

S Series . . . . . . . . . . . . . . . . 54.7 inches (138.8 cm) T Series . . . . . . . . . . . . . . . . 55.1 inches ( 139.9 cm)

*Figures reflect base equipment only.

Section 7 Maintenance Schedule

This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety, dependability and emission control performance.

7-2 7-4 7-5 7-5 7-6 7-6

Introduction Part A: Scheduled Maintenance Services Short Trip/City Definition Short TripKity Intervals Long Trip/Highway Definition Long Trip/Highway Intervals

7-7 7-30 7-46 7-50 7-52 7-55

Short Trip/City Maintenance Schedule Long Trip/Highway Maintenance Schedule Part B: Owner Checks and Services Part C: Periodic Maintenance Inspections Part D: Recommended Fluids and Lubricants Part E: Maintenance Record

IMPORTANT: KEEP ENGINE OIL AT THE PROPER .VEL AND CHANGE RECOMMENDED

protection I

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition. please maintain your vehicle properly.

7-2

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

A CAUTION:

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index.

“Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your GM dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

7-3

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don't know exactly how you'll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot. dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work. to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you'll find in the schedules in this section. So please read this section and note how you drive. If you.have any questions on how to keep your vehicle in good condition, see your GM dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you s 00 to your dealer for your service needs. you'll know that GM-trained and supported service people will perform the work using genuine GM parts.

7-4

The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle's Certification/Tire label. See "Loading Your Vehicle" in the Index. are driven on reasonable road surfxes within legal driving limits. are driven off-road in the recommended manner. See "Off-Road Driving With Your Four-Wheel-Drive Vehicle'' in the Index. use the recommended fuel. See "Fuel" in the Index.

Selecting the Right Schedule First you'll need to decide which of the two schedules is right for your vehicle. Here's how to decide which schedule to follow:

Maintenance Schedule I Short TripKity Definition

Follow the Short TripKity Maintenance Schedule if any one of these conditions is true for your vehicle:

- ~-

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). You operate your vehicle in dusty areas or off-road frequently. You frequently tow a trailer or use a carrier on top of your vehicle. If the vehicle is used for delivery service, police, taxi or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down sooney:

I Short TripKity Intervals Every 3,000 Miles (5 000 km): Engine Oil and Filter Change (or 3 months, whichever occurs first). Chassis Lubrication (or 3 months, whichever occurs first). Drive Axle Service (or 3 months, whichever occurs first).

Short TripKity Intervals Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air Cleaner Filter

Inspection, if driving in dusty conditions. Front Wheel Bearing Repack (2WD only) (or at each brake relining, whichever occurs first).

Every 30,000 Miles (50 000 km): Air Cleaner Filter

Replacement. Fuel Filter Replacement.

Every 50,000 Miles (83 000 km): Automatic

Transmission Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine

Accessory Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

 Definition

Maintenance Schedule c 1 Long Trip/Highway Intervals Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first). Drive Axle Service. Tire Rotation.

Trip/Highway Long Follow this maintenance schedule only if none of the conditions from the Short Trip/City Maintenance Schedule is true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short Trip/City schedule for these conditions. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slowel:

Replacement. Air Cleaner Filter Replacement. Front Wheel Bearing Repack (2WD only).(or at each brake relining, whichever occurs first).

Every 30,000 Miles (50 000 km): Fuel Filter

Every 50,000 Miles (83 000 km): Automatic

Transmission Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection.

Every 100,000 Miles (166 000 km): Spark Plug Wire

Inspection. Spark Plug Replacement. Positive Crankcase Ventilation (PCV) Valve Inspection.

Every 150,000 Miles (240 000 km): Cooling System Service (or every 60 months, whichever occurs first). These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-6

Short TripKity Maintenance Schedule

The services shown in this schedule up to 100,000 miles ( 166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. The services shown at 150,000 miles (240 000 km) should be performed at the same interval after 150,000 miles (240 000 km). See “Owner Checks and Services” and “Periodic Maintenance inspections” following. Footnotes ? The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. # Lubricate the front suspension, ball joints, steering linkage and transfer case shift linkage, parking brake cable guides, propshaft splines, universal joints and brake pedal springs.

+ A good time to check your brakes is during tire rotation. See “Brake System Inspection” under “Periodic Maintenance Inspection” in Part C of this schedule. ** Drive axle service (see “Recommended Fluids and Lubricants’’ in the Index for proper lubricant to use):

Locking Differential -- Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential -- Check fluid level and add fluid as needed at every oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty or off-road use.

Short TripKity Maintenance Schedule 3,000 Miles (5 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * *.)

/. . .-

. .,I .<

.. .'

6,000 Miles (10 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months; whichever occurs first). (See footnote #.) Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ** .)

0 Rotate tires. See "Tire Inspection and

Rotation" in the Index for proper rotation pattern and additional information. (See footnote +.)

. '

- . I - .

"3

DATE ACTUAL MILEAGE SERVICED

BY:

DATE ACTUAL MILEAGE SERVICED

BY:

7-8

if:'

9,000 Miles (15 000 km)

WW&% , a %

DATE i ACTUAL, MILEAGE

SERVICED BY:

I Short TripKity Maintenance Schedule I 15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). AI? E~nissioi-~ Control Sen7ic.t). Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. AI? Emissiorz Com-ol Sen~ico. (See footnote?. j

0 Check redfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

7-10

I Short TripKity Maintenance Schedule I 18,000 Miles (30 000 km) CJ Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote *?)

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.) Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED BY:

I Short TripKity Maintenance Schedule 24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). Arz Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote :$?j

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.) DATE

ACTUAL MILEAGE

SERVICED BY:

27,000 Miles (45 000 km) 17 Change engine oil and filter (or every

3 months, whichever occurs first). Arz Emission Control Service. Lubricate chassis components (,or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote *?)

7-12 -

Short TripKity Maintenance Schedule 33,000 Miles (55 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emissiorz Colztrol Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (,See footnote #.)

0 Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

36,000 Miles (60 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emissiorz Control Senice.

[7 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.>

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ?) DATE

ACTUAL MILEAGE

SERVICED B Y

I Short TripKity Maintenance Schedule 45,000 Miles (75 000 km)

Change engine oil and filter (or every 3 months, whichever occurs firstj. An Emissiorl Ccmtrol Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.) Check readfront axle fluid leveI and add fluid as needed. Check constant velocity joints and axle seals for leaking. (:See footnote ‘ V )

17 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Inspect air cleaner filter if you are

driving in dusty conditions. Replace filter if necessary. An Emission Cuntml Ser~~icr. (See footnote?.)

DATE

ACTUAL MILEAGE

SERVICED B Y

7-16

Short TripKity Maintenance Schedule 48,000 Miles (80 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote * *.) Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

1 DATE

ACTUAL

MILEAGE

SERVICED

50,000 Miles (83 000 km) IJ Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32°C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing. - Uses such as found in taxi, police or

delivery service.

(Continued)

B Y

7-17

1 Short TripKity Maintenance Schedule I 50,000 Miles (83 000 km) (Continued)

51,000 Miles (85 000 km) 0 Change engine oil and filter (or every

3 months? whichever occurs first). AH E~nission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.) Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote :?)

DATE

ACTUAL h'lILEAGE

SERVICED B Y

7-18

I Short TripKity Maintenance Schedule I 54,000 Miles (90 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

0 Rotate tires. See ”Tire Inspection and Rotation” in the Index for proper rotation pattern and additional infQrmation. (See footnote +.)

57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

Cl Lubricate chassis components (or every

3 months, whichever occurs first). (See footnote #.)

0 Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote **.)

DATE

ACTUAL MILEAGE

SERVICED BY: I

7-19

I Short TripKity Maintenance Schedule 60,000 Miles (100 000 km) CI Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (,or every

3 months, whichever occurs first). (See footnote #.) Check rear/front axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. (See footnote ** .)

0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Inspect engine accessory drive belt.

c] Replace fuel filter. Afz Enzissiorz Contml Sen?ice.

(See footnote?.)

0 Replace air cleaner filter. AI! Ewission Control Service. Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. AI? Ewis.sim Comol Service. (See footnote?.)

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. (See footnote +.)

DATE

ACTUAL MILEAGE

SERVICED BY.

7-20

63,000 Miles.(€OS 000 knt) [7 Change engine oil and fi3ter (or every

3 months, whichever occurs first). An Emission Control Sewice.

$0 Lubricate chassis components (or every

I 72,000 Miles (120 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate chassis components (or every

3 months, whichever occurs first).