2005 Volvo S40 Owners Manual

0.63 US quarts (0.6 liters)

1.3 US quarts (1.2 liters) - system and reservoir combined

6.8 US quarts (6.5 liters)

conditions.

reservoir Air conditioning system pg. 187 Engine oil

Refrigerant - R134a

1.2 lbs. (530 grams)

Oil specifications Engine oil must meet the minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving. Your Volvo has been certified to standards using ILSAC oil specification GF-2 5W-30. Volvo recommends use of oil with a quality rating equal to or higher than ILSAC GF-2. Equivalent and better oils include ACEA A1, API SJ, SJ/CF, and SJ/Energy conserving. Lower quality oils may not offer the same fuel economy, engine performance, or engine protection. Volvo Cars recommends Castrol. Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine protection. Consult your Volvo retailer for recommendations on premium or synthetic oils.

Oil additives must not be used. NOTE: Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at customer request, at additional charge. Please consult your Volvo retailer.

Oil viscosity (stable ambient temperatures) Operation in hot climates When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you use a heavier weight oil, such as SAE 10W-30. See the viscosity chart.

Operation in temperate climates Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE 5W-30 will provide good fuel economy and engine protection. See the viscosity chart.

American Petroleum Institute (API) symbol

Extreme engine operation Synthetic oils meeting SAE 10W-30 and complying with oil quality requirements are recommended for driving in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged

driving in mountainous areas.

American Petroleum Institute (API) symbol The API Service Symbol "donut" is divided into three parts:

The upper section describes the oil's performance level. The center identifies the oil's viscosity. The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in

comparison to a reference oil.

pg. 188 Engine specifications

Engine designation Output kW/rps hp/rpm Torque Nm/rps ft. lbs./rpm No. of cylinders Displacement (liters/cubic inches) Bore (mm/in.) Stroke (mm/in.) Compression ratio Spark plugs type

B5244S4

125/100
168/6000

230/73
166/4400
2.44/148.6
83/3.27
90/3.54
10.3:1

B5244S7

125/100
168/6000

230/73
166/4400
2.44/148.6
83/3.27
90/3.54
10.3:1

B5254T3

162/83
218/5000

320/25-80
236/1500-4800
2.52/153.8
83/3.27
93.2/3.67
9.0:1

gap inches/mm tightening torque ft. lbs./Nm 22.5 ft. lbs./30 Nm

Volvo kit no. 30650843
(3x) 0.024 ± 0.004 in./0.6 ± 0.1mm

Volvo kit no. 30650843
(3x) 0.024 ± 0.004 in./0.6 ± 0.1mm 22.5 ft. lbs./30 Nm

Volvo kit no. 30650379
0.027in./0.7mm 22.5 ft. lbs./30 Nm

Charge air cooler (Intercooler) Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator) is located between the turbo-compressor and inlet manifold.

Fuel system The engine is equipped with a multiport fuel injection system.

pg. 189 Electrical system

General information 12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as conductors, grounded on the chassis.

Bulbs Please refer to page 155 for a list of the bulbs used in your car.

12 V

Battery Voltage Cold start capacity (CCA) 520 A 600 A* 700 A** Reserve capacity (RC) 100 min 120 min 150 min If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the original (see the decal on the battery).

12 V

12 V

* Cars equipped with the High Performance audio system ** Cars equipped with the Premium Sound audio system and/or the Volvo Navigation system Generator 1 maximum current 120/150 A 1.4/1.9 kW Starter motor output

1. Dependent on engine type

pg. 190 Three-way catalytic converter

Three-way catalytic converter - general information

Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or

distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three- way catalytic converter.

Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the

hot exhaust system and cause such materials to ignite under certain wind and weather conditions.

Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-

way catalytic converter or exhaust system overheating.

Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle

may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes: - Altering fuel injection settings or components. - Altering emission system components or location or removing components. - Repeated use of leaded fuel.

NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.

pg. 191 Volvo programs

Volvo On Call Roadside Assistance Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits are described in a separate information package in your glove compartment. If you have misplaced your package, dial: In the U.S.A. 1-800-638-6586 (1-800-63-VOLVO) In Canada: 1-800-263-0475

Technician certification In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing exams, each technician must also have worked in the field for two or more years before a certificate is issued. These professional technicians are best able to analyze vehicle problems and perform the necessary maintenance procedures to keep your Volvo at peak operating condition.

pg. 192

Contents | Top of Page

2 0 0 5
VOLVO

S40

86
54
44

113
21
94
110
150
2, 40
61, 89
173
171
168
181
169
61
108
44
110

84
99
153
154
91
99
189
45, 156
33

Index

pg. 193-196 Index

Numerics 12 volt socket, in trunk 12 volt socket, rear seat 12 volt sockets ABS (anti-lock brake system) Active yaw control - AYC Airbag deployment Alarm All Wheel Drive Antifreeze Anti-lock Brake System (ABS) Approach lighting ASC - speed compensated volume, audio system Audio functions Audio system - introduction Audio system menus, list of Audio system overview Autolock Automatic transmission - Geartronic Auxiliary equipment AWD Backrests, rear seat Battery drain - avoiding Battery maintenance Battery replacement Battery replacement, remote control Battery, conserving electrical current Battery, specifications Bi-Xenon headlights Booster cushion

Brake fluid Bulbs Capacities, fluids Catalytic converter, three-way CD changer CD player Central locking system, remote controls Changing a tire Changing oil Charge air cooler Child restraint anchorages Child safety Clock setting button Cold weather precautions Collision status Collisions, driving after Compact disc care Compass in rearview mirror Coolant Courtesy lighting Cruise control Dimensions Disabling the passenger's side front airbag Display, instrument panel Dolby Surround Pro Logic II Door mirrors Door open warning Driving after a collision DSTC Economical driving Electrical current - conserving Electrical system Electronic Brake Force Distribution (EBD) Emergency Brake Assistance - EBA Engine compartment Engine oil, changing Engine specifications Environment Equalizer, audio system Federal Clean Air Act

151
155

186
190
179
177
88
135
149
188
35
32
38
99
30
30
177
57
150
81
49

185
19
38
172
58
42
30
44

98
99
189
112
113
148
149
188
172

146

Floor mats Floor mats, cleaning Front airbags Front fog light, replacing Front fog lights (option) Front seats, manual adjustment Front seats, power Fuel filler cap Fuel filler door Fuel gauge Fuel requirements Fuel system Fuel tank capacity Fuse box in the passenger compartment, accessing Fuses Fuses in the engine compartment Fuses in the passenger compartment Gasoline Geartronic (manual shifting) Generator Generator warning light Glossary of tire terminology Glove compartment Glove compartment, locking Grocery bag holder (option) Hazard warning flashers Head restraints, rear seat Headlight flasher Headlight housing, removing Headlight washers Headlights High beam bulb, replacing High beam indicator High beams High/low beam headlights Home safe lighting Hood, opening Ignition switch Immobilizer Indicator and warning symbols Inflatable Curtain

104
142
17
158
45
78
79
2, 102
38
101
188
102
163
161
162
164

101
108
189
41
129
83
93
86

53
84
47
156
51
45
157
38
47
45
47, 62
148

106
88, 104
38
26

127
38
43
38, 39
38
45
81
32

90
90
2, 104
109

136
118

Inflation pressure tables Information display Information display, messages in Information symbol Instrument overview Instrument panel Instrument panel lighting Interior lighting ISOFIX/LATCH anchors Jack, positioning correctly Jump starting Key blade Key blade, locking and unlocking the car Keylock Kickdown Label information LATCH anchors License plate lighting, replacing Lighting panel Loading the vehicle Long distance trips Low beam bulb, replacing Maintenance Malfunction indicator light Manual front seat adjustment Manual shifting (Geartronic) Manual transmission Mirror, rearview Mirrors, door-mounted Moonroof Occupant safety 12
Occupant Weight Sensor (OWS), disabling front passenger's side airbag 19
101
Octane rating 41
Oil pressure warning light Oil, changing 149
191
On Call Roadside Assistance Opening the hood 148
Paint touch up

146
40
78
108
107
57
58
59

184
33
159
45
130
100
156

143

Panic alarm, central locking system remote control Parking assist Parking brake Parking light bulb, replacing Parking lights Passenger's side front airbag, disabling Personal settings PI (Program Information) seek Polishing Power door mirrors Power front seats Power moonroof Power steering fluid Power windows PremAir ® Program Information seek Program type, audio system PROPOSITION 65 WARNING Radio Broadcast Data System - RBDS Radio functions Radio station formats Radio text Rain sensor Reading lights, rear Rear fog light Rear park assist Rear reading lights Rear seat backrests, folding down Rear seat head restraints Rearview mirror Rearview mirror with compass (option) Refueling Remote control functions Remote control, battery replacement Remote controls, central locking system Removing a wheel Replacing fuses Reporting safety defects Restraint anchorages Safety defects, reporting Safety locks, child Safety system components, inspecting

89
115
54
157
45
19
61
175
141
58
79
59
151
55
175
175
153

175
174
176
175
52
81
46
115
81
84
84
57
57
102
89
91
88
136
161
12
35

12
93
31

Safety system warning light Seat belt maintenance Seat belt reminder Seat belts SEE MANUAL SERVICE REQUIRED Shiftlock Side impact protection (SIPS) airbags Side marker light, replacing Speedometer Spin control - SC SRS warning light Stability Stability system Stability system STC or DSTC Start inhibitor (immobilizer) Starting the vehicle Station formats STC Steering wheel adjustment Steering wheel keypad, audio system Steering wheel lock Stone chips, paint touch-up STOP ENGINE STOP SAFELY Storage compartments Subwoofer Sunroof (moonroof) Supplemental Restraint System - SRS Tachometer Tail light bulb holder, removing Technician certification Temperature gauge Three-way catalytic converter TIME FOR REGULAR SERVICE Tire inflation pressure tables Tires, changing Tires, general information Traction control - TC Transmission, automatic Tread wear indicator Trip computer Trip odometer

22, 41
16
16, 41
14
43
43
25
158
38
113
22
44
113
44
88
104
176
44, 113
53
170
106
143
43
43
82
172
59
17

38
159
191
38
190
43
127
135
124
113
108
124
47
38

Trunk Trunk lighting, replacing Turn signal bulb, replacing Turn signals Uniform Tire Quality Grading Unlock (personal settings) Vanity mirror Vanity mirror lighting, replacing Vehicle Event Data Vehicle Identification Number Vehicle loading Volvo and the environment Volvo Customer Care Center, contacting Volvo Inflatable Curtain Volvo maintenance Volvo On Call Roadside Assistance W Winter/Wet driving mode Warning flashers Warning light, safety systems Warning symbol Warranties Washer fluid Washing the car Waxing Weight distribution Weights Wheel nuts Wheels, removing Whiplash Protection System (WHIPS) Windshield washer fluid Windshield wiper blades Windshield wipers Wiper blades

86
160
158
47

131
61

80
160
146
184
130
26
146
191

100
53
22
38, 39
146
150
140
141
98
185
134
136
28
150
152
51
152

SUPPLEMENT - VALET OR SERVICE LOCKING

At the time of printing for your All New S40 owner's manual, information about seat back locking was not available. The following information supplements your S40 owner's manual page 90 description of valet or service locking of the glove compartment, rear seat backrests, and trunk.

Valet or service locking By utilizing the remote control with the key blade removed, the valet locking feature enables you to block access to the

trunk and glove compartment for e.g. valet parking or when the car is brought to the retailer for service.

With the valet locking function activated:

The vehicle's doors can be locked or unlocked The engine can be started The glove compartment cannot be unlocked Access to the trunk is blocked (the trunk lid cannot be unlocked or opened, and the rear seat backrests are locked in

the upright position)

To activate the valet locking function: 1. Remove the key blade from the remote control 2. Turn the key blade 180° clockwise in the glove compartment lock to activate the function. (A message appears in the information display.) 3. Turn the key blade 180° clockwise in the lock cylinders located near the backrest catches on the upper outboard sections of the backrests to lock the backrests in the upright position. Both locks must be locked to completely block access to the trunk from inside the car. 4. Give the parking attendant or service personnel only the remote control (with the key blade removed) Turn the key blade 180° counterclockwise in the glove compartment lock and the backrest locks to deactivate valet locking.

SUPPLEMENT - ACCESSORY 18-INCH TIRE PRESSURES

Tire inflation pressures The tables below show recommended tire inflation pressures for 18-inch tires you may have purchased as an accessory from your authorized Volvo retailer. If your vehicle is equipped with factory-installed tires, see your vehicle's tire inflation placard located on the driver's door pillar. See additional guidance in your owner's manual. Tire size

Cold tire pressure for vehicle loads up to 800 lbs (365 kg)a. Front

Rear 36 psi / 250 kPa

215/45R18 93W Extra load 36 psi / 250 kPa

Speed rating The speed rating "W" translates to 168 mph (270 km/h).

Tire size

Cold tire pressure for vehicle loads up to 495 lbs (225 kg)a. Front

Rear 32 psi / 220 kPa

215/45R18 93W Extra load 35 psi / 240 kPa

Load rating The load rating "93" translates to 1433 lbs (550 kg).

a. These weights include the weight of all occupants of the car, plus cargo.

SUPPLEMENT - SAFETY - AIRBAG LABELS

Page 23 of your owner's manual shows outdated airbag labels. This supplement shows the correct positions and text of airbag warning labels located on your vehicle's dashboard and sun visors.

This supplement belongs together with your owner's manual. See the Safety section of your owner's manual for additional information about airbags and child safety.

Contents | Top of Page