2001 Toyota MR2 Spyder Owners Manual

cause the vehicle to bounce.

(cid:1) Avoid sharp turns or locked–wheel braking, as use of chains may ad- versely affect vehicle handling.

(cid:1) When driving with chains installed, be sure to drive carefully. Slow down before entering the curves to avoid losing control of the vehicle. Otherwise an accident may occur.

179

NOTICE

Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.

01MY MR2(U) L/O 0008

Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.

Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace damaged wheels, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. This must be observed on compact spare tires, too. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.

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Aluminum wheel precautions (cid:1) When check after driving your vehicle 1600km (1000 miles).

the wheel nuts are the

aluminum wheels, tight first

installing that

(cid:1) If you have repaired or changed your tires, check that the wheel nuts are still tight after driving 1600 km (1000
miles).

(cid:1) When using tire chains, be careful not

to damage the aluminum wheels.

(cid:1) Use only the Toyota wheel nuts and for your aluminum

wrench designed wheels.

(cid:1) When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.

(cid:1) As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.

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SECTION 7– 3

DO–IT–YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184
185
186
187
188

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Checking battery condition— —Precautions

CAUTION

BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. (cid:1) Do not cause a spark from the bat-

tery with tools.

(cid:1) Do not smoke or light a match near

the battery.

The electrolyte contains poisonous and corrosive sulfuric acid. (cid:1) Avoid contact with eyes, skin or

clothes.

(cid:1) Never ingest electrolyte. (cid:1) Wear protective safety glasses when

working near the battery.

(cid:1) Keep children away from the bat-

tery.

(cid:1) If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.

(cid:1) If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.

(cid:1) If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.

EMERGENCY MEASURES (cid:1) If electrolyte gets

in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.

and get

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2001 MR2 (OM17482U)

—Checking battery exterior

Hold–down clamp

SB73061

Ground cable

Terminals

Check the battery for corroded or loose terminal connections, cracks, or loose hold–down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.

b. If the terminal connections are loose, their clamp nuts—but do not

tighten overtighten.

c. Tighten

the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.

01MY MR2(U) L/O 0008

NOTICE

Type A

—Checking battery fluid

(cid:2) Be sure the engine and all accesso- ries are off before performing main- tenance.

(cid:2) When checking the battery, remove the ground cable from the negative terminal (“–” mark) first and rein- stall it last.

(cid:2) Be careful not to cause a short cir-

cuit with tools.

(cid:2) Take care no solution gets into the

battery when washing it.

Green

Dark

Clear or light yellow

Z73001

Type B

Blue

White

Red

CHECKING BY HYDROMETER Check hydrometer color.

the battery condition by

the

Hydrometer color

Type A

Green

Type B

Blue

Dark

White

Clear or

light yellow

Red

Condition Condition

Good

Charging necessary. Have battery checked by your Toyota dealer. Have battery checked by your Toyota dealer.

Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.

is off when connecting

CAUTION

(cid:1) Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.

(cid:1) Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may explode causing personal injuries.

NOTICE

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

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Checking and replacing fuses

SB73035

SB73037

SB73066

Good

Blown

Good

Blown

Type A

Type C

SB73036

Good

Blown

Type B

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2001 MR2 (OM17482U)

If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” on page 166 in Sec- tion 7–1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull a suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See page 202 in Section 8 of this manual for the functions controlled by each circuit. Type A fuses can be pulled out by the pull–out tool. The location of the pull–out tool is shown in the illustration.

If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “D P/W”, “P P/W” or “CIG” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close as possible to the rating. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies. If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.

that specified,

the new

lower

than

the

01MY MR2(U) L/O 0008

CAUTION

Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.

Adding washer fluid

SB73003

If any washer does not work, the wash- er tank may be empty. Check the wash- er fluid level on the level gauge. If the washer fluid level is below “LOW”, add washer fluid. You may use plain water as washer fluid. in cold areas where tempera- However, tures freezing point, use fluid containing antifreeze. This washer product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

range below

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the

The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and inside of the lens, just like the wind- shield fogged up in the rain. However, if there is large drop of water on the inside of the lens, or if there is water pooled inside the light, contact your Toyota deal- er.

NOTICE

Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.

following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

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2001 MR2 (OM17482U)

W Type

Bulb No. — 60/55
—

— 21

— 3.8

— 21

— 21/5
— 21
— 21

Light bulbs

Headlights

Parking lights

Front turn signal lights Front side marker lights Rear turn signal lights Stop/tail lights Stop lights

Back–up lights License plate lights — — Interior light

High mounted stop light

—

A: HB2 halogen bulbs B: Wedge base bulbs C: Single end bulbs D: Double end bulbs

01MY MR2(U) L/O 0008

BEFORE REPLACING LIGHT BULBS Replacing headlights, parking lights and front turn signal lights.

SB73070

1. Remove the front box cover.

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01MY MR2(U) L/O 0008

—Headlights

SC73006

SC18005

SB73043

2. Remove the cover in the trunk. Remove and shown in the following illustrations.

install

the cover clips as

Removing clips

1. Unplug the connector. Remove the

rubber cover.

If the connector is tight, wiggle it.

SC18006

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2001 MR2 (OM17482U)

Installing clips

01MY MR2(U) L/O 0008

—Parking lights

SB73044

SB73006

SB73046

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

3. Install the rubber cover as shown and snuggle on the boss. Insert the connector.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

Make sure the rubber cover fits snugly on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

SB73047

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—Front turn signal lights

—Front side marker lights

SB73048

SB73045

SB73033

Phillips–head screw: Use a phillips–head screwdriver. Cover clip: Remove and install the cover clips as shown in the following illustra- tions.

Removing clips

SB73049

SB73034

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2001 MR2 (OM17482U)

Installing clips

01MY MR2(U) L/O 0008

—Rear turn signal, stop/tail, stop and back–up lights

SB73013

SB73019

SB73065

SB73014

a: Back–up light b: Rear turn signal light c: Stop/tail light d: Stop light

CAUTION

Be careful when you work in the area around the engine after driving in or- der to prevent burning yourself. The engine hood, the support rod, or sur- rounding area could be hot after driv- ing.

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—License plate lights

—High mounted stop light

SB73021

SB73023

SB73062

SB73022

SB73052

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01MY MR2(U) L/O 0008

SB73060

SB73058

CAUTION

Be careful when you work in the area around the engine after driving in or- der to prevent burning yourself. The engine hood, the support rod, or sur- rounding area could be hot after driv- ing.

SB73057

SB73059

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SECTION 8

SPECIFICATIONS Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

198
198
198
199
201
202

2001 MR2 (OM17482U)

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Engine Model:

1ZZ–FE

Type:

4 cylinder in line, 4 cycle, gasoline

Bore and stroke, mm (in.):

79.0 (cid:1) 91.5 (3.11 (cid:1) 3.60)

Displacement, cm3 (cu. in.):

1794 (109.5)

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87 (Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

48 (12.7, 10.6)

Dimensions and weight Overall length mm (in.) Overall width mm (in.) Overall height mm (in.) mm (in.) Wheelbase mm (in.) Front tread Rear tread mm (in.) Vehicle capacity weight (occupants + luggage) kg (lb.)

* : Unladen vehicle

3885 (153.0) (66.7) 1695
(48.8)* 1240
(96.5) 2450
(58.1) 1475
1460
(57.5)

193

(425)

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2001 MR2 (OM17482U)

01MY MR2(U) L/O 0008

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type:

DENSO NGK

SK16R11
IFR5A11

Spark plug gap, mm (in.):

1.1 (0.043)

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

With filter 3.7 (3.9, 3.3) Without filter 3.5 (3.7, 3.1)

Oil grade:

API grade SJ, “Energy–Conserving” or ILSAC multigrade engine oil is recom- mended.

Recommended oil viscosity (SAE):

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

10.4 (11.0, 9.2)

Coolant type:

“TOYOTA Long Life Coolant” or equiva- lent With ethylene–glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.

BATTERY Open voltage* at 20°C (68°F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

* : Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:

5 A max.

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CLUTCH Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

Vehicle with limited–slip differential

1.8 (1.9, 1.6)

Vehicle without limited–slip differential

1.9 (2.0, 1.7)

Oil type:

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

85 (3.4)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):

5—8 clicks

Gear oil API GL–4 or GL–5

Fluid type:

Recommended oil viscosity:

SAE 75W–90

SAE J1703 or FMVSS No.116 DOT 3

STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Toyota P.S fluid EH or equivalent

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2001 MR2 (OM17482U)

01MY MR2(U) L/O 0008

Tires Tire size and pressure: Except compact spare tire

Front

Rear

Compact spare tire

Tire size

T125/70D16

Tire size Tire size

185/55R15 81V

205/50R15 85V

Tire pressure ressure Tire

kPa (kgf/cm2 or bar, psi)

180 (1.8, 26)

220 (2.2, 32)

Tire pressure kPa (kgf/cm2 or bar, psi)

420 (4.2, 60)

Wheel nut torque, N·m (kgf·m, ft·Ibf):

103 (10.5, 76)

Wheel size Wheel size

15 (cid:1) 6JJ

15 (cid:1) 6 1/2JJ

Wheel size

16 (cid:1) 4T

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum

wheel precautions”, page 176 through 181 in Section 7–2.

2001 MR2 (OM17482U)

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Fuses

SB73024

SB73025

SB73026

Trunk room

Trunk room

Instrument panel

Fuses (type A) 1. 30 A: Spare fuse 2. 15 A: Spare fuse 3. 20 A: Spare fuse 4. RDI FAN 30 A: Electric cooling fans 5. ABS1 20 A: Anti–lock brake system 6. CDS FAN 30 A: Electric cooling fans

7. HEAD LH UPR 10 A: Left–hand head-

13. WIPER 20 A: Windshield wiper and

light (high beam)

washer

8. HEAD RH UPR 10 A: Right–hand

14. ECU–IG 7.5 A: Power Steering system,

headlight (high beam)

anti–lock brake system

9. HEAD LH LWR 10 A: Left–hand head-

light (low beam)

10. HEAD RH LWR 10 A: Right–hand

headlight (low beam)

11. WASHER 10 A: Windshield wiper and

washer

12. HTR 10 A: Air conditioning system

15. FAN–IG 7.5 A: Electric cooling fans 16. TURN 7.5 A: Turn signal lights, emer-

gency flashers

17. GAUGE 7.5 A: Power window system, gauges and meters, back–up lights, charging system, rear window defogger system

18. SRS 7.5 A: SRS airbag system 19. DEF 25 A: Rear window defogger sys-

tem

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29. DOME 10 A: Clock 30. ECU–B 10 A: Daytime running

light

system, gauges and meters

31. TAIL2 10 A: Taillights, parking lights, license plate lights, gauges and meters

32. PANEL 7.5 A: Clock, illuminations 33. RADIO2 7.5 A: Gauges and meters, outside rear view mirror system, clock

34. CIG 15 A: Cigarette lighter 35. I/UP 7.5 A: Engine idle up system 36. ALT–S 7.5 A: Charging system 37. ECU–B1 25 A: “ECU–B” “DOME” fuses 38. HORN 10 A: Horn 39. HAZ 15 A: Turn signal lights, emergen-

cy flashers

40. AM2 15 A: Starter system, multiport fuel injection system/sequential multi- port fuel injection system, SRS airbag system

44. DRL NO.2 20 A: “HEAD LH LWR” “HEAD LH UPR”

“HEAD RH LWR” “HEAD RH UPR” fuses

45. EFI2 7.5 A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

46. ST 7.5 A: Starter system Fuses (type B) 47. ABS2 40 A: Anti–lock brake system 48. EHPS 50 A: Power steering system 49. MAIN 40 A: Starter system,

“DRL”

“DRL NO.2” fuses

50. HTR 40 A: Air conditioning system Fuses (type C) 51. ALT 100 A: “AM1” “D P/W” “P P/W” “DOOR” “STOP” “EHPS” “DEF” “TAIL1” “OBD” “HTR 40A” fuses

41. IG2 15 A:

Ignition system, multiport injection system/sequential multi-

fuel port fuel injection system

42. EFI1 15 A: Multiport fuel injection sys- injection

tem/sequential multiport system, engine immobiliser system

fuel

43. DRL NO.1 7.5 A: Daytime running light

system

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SB73027

Engine compartment

20. OBD 7.5 A: On–board diagnosis sys-

tem

21. AM1 7.5 A: “GAUGE” “ACC” “TURN” “ECU–IG” “WIPER” “WASHER” “SRS” “HTR 10A” “FAN–IG” fuses

22. ACC 25 A: “RADIO2” “CIG” fuses 23. DOOR 15 A: Power door lock system 24. STOP 15 A: Stop lights, high mounted

stop light

25. TAIL1 20 A: “TAIL2” “PANEL” fuses 26. D P/W 20 A: Power window system 27. P P/W 20 A: Power window system 28. RADIO1 15 A: Power antenna, radio

01MY MR2(U) L/O 0008

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING Reporting safety defects for U.S. owners Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206
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Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to noti- fying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–331–4331).

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your deal- er, or Toyota Motor Sales, U.S.A., Inc.

Safety

Hotline

toll–free

To contact NHTSA, you may either call the Auto at 1–800–424–9393 (or 366–0123 in Washing- ton, D.C. area) or write to: NHTSA, U.S. De- partment of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger car tires must conform to Federal Safety Requirements these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A

in addition

to

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2001 MR2 (OM17482U)

from

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate. Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on braking (straighta- head) traction tests and does not include cornering (turning) traction.

01MY MR2(U) L/O 0008

Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No.109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law. Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

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Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage.

The types of warnings, what they look like, and how they are used in this manual are explained as follows:

CAUTION

This is a warning against something which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk to yourself and other people.

NOTICE

This is a warning against something which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment.

When you see the safety symbol shown above, it means: “Do not”; “Do not do this happen”.

this”; or “Do not

let

ii

2001 MR2 (OM17482U)

01MY MR2 (U) L/O 0008

Important information about your Toyota

New vehicle warranty

Your new vehicle limited warranties:

is covered by

the

following Toyota

(cid:1) New vehicle warranty (cid:1) Emission control systems warranty (cid:1) Others further

information, please refer

Information Booklet” or

For Warranty Supplement”.

to the “Owner’s “Owner’s Manual

Your responsibility for maintenance

It is the owner’s responsibility to make sure that the specified maintenance is performed. Section 6 gives de- tails of these maintenance requirements. Also included in Section 6 is general maintenance. For scheduled maintenance information, please refer to the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.

Accessories, spare parts and modification of your Toyota

A wide variety of non–genuine spare parts and accesso- ries for Toyota vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible for their perfor- mance, repair, or replacement, or for any damage they may cause to, or adverse effect they may have on, your Toyota vehicle.

This vehicle should not be modified with non–genuine Toyota products. Modification with non–genuine Toyota products could affect its performance, safety or durabili- ty, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.

iii

2001 MR2 (OM17482U)

Installation of a mobile two–way radio system

fuel

injection system/sequential multiport

As the installation of a mobile two–way radio system in your vehicle could affect electronic systems such as multiport fuel injection system, cruise control system, anti–lock brake system, SRS airbag system and seat belt pretensioner system, be sure to check with your Toyota dealer for precautionary measures or special instructions regarding installation.

01MY MR2 (U) L/O 0008

Scrapping of your Toyota

The SRS airbag and seat belt pretensioner devices in your Toyota contain explosive chemicals. If the vehicle is scrapped with the airbags and pretensioners left as they are, this may cause an accident such as fire. Be sure to have the systems of the SRS airbag and seat belt pretensioner removed and disposed of by a qualified service shop or by your Toyota dealer before you dis- pose of your vehicle.

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Foreword

Welcome to the growing group of value–conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble–free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete satisfaction. He will provide quality mainte- nance and any other assistance you may require. Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

 2000 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

2001 MR2 (OM17482U)

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U-2

. . . . . . . . . . .

Quick index (cid:1) If a service reminder indicator or warning buzzer comes on (cid:1) If your vehicle will not start (cid:1) If your engine stalls while driving (cid:1) If your vehicle overheats (cid:1) If you have a flat tire (cid:1) If your vehicle needs to be towed (cid:1) Tips for driving during break–in period (cid:1) How to start the engine (cid:1) General maintenance (cid:1) Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70
132
135
135
136
145
110
124
159
209

1ZZ–FE engine: UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 110 for detailed information.

Fuel tank capacity:

48 L (12.7 gal., 10.6 lmp. gal.)

Engine oil:

API grade SJ, “Energy–Conserving” or ILSAC multigrade engine oil is recommended. See page 172 for detailed information.

Tire information: See pages 176 through 181. Tire pressure: See page 201.

2001 MR2 (OM17482U)

Publication No. OM17482U Part No. 01999-17482
Printed in Japan 01–0008–00 C

MR2( U)

01MY MR2(U) L/O 0008

You should know as much about the quality and importance of proper maintenance of your new vehicle as the people who built it.

The Toyota authorized Repair Manual tells you how to maintain your vehicle and enables you to correctly perform your own maintenance.

The best way to keep your new vehicle in top running order is to maintain it properly from the moment you drive it off the showroom floor.

The Toyota authorized Repair Manual is packed with literally everything you need to know to perform your own maintenance in virtually every area of your new vehicle.

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Maintenance procedures for the engine, chassis, body, electrical system, and more, are clearly explained and illustrated.

Periodic maintenance and tune-up

Periodic maintenance and tune-up helps to pre(cid:6) vent small problems from growing into larger ones lat(cid:6) er on. The repair manual outlines exactly what main(cid:6) tenance is required and clearly explains how to do the work yourself step-by-step.

Areas covered include such things as spark plug re(cid:6) placement, valve clearance adjustment and engine oil and filter replacement.

Where to obtain the

Repair Manual

The repair manual for MR2, written in English, may be purchased as applicable from any Toyota dealer. Pub. Name: 2001 MR2 Repair Manual Pub. No.: RM801U1 (Maintenance, Preparation, Service specifications and Diagnos(cid:6) tics) RM801U2 (Engine, Chassis and Body)

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SECTION 10

INDEX

2001 MR2 (OM17482U)

209

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SECTION 1– 1

OPERATION OF INSTRUMENTS AND CONTROLS Overview of instruments and controls

Instrument panel overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument cluster overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicator symbols on the instrument panel

. . . . . . . . . . . . . . . . . . . . . . .

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Instrument panel overview

SB11026

1. Side vents 2. Instrument cluster 3. Center vents 4. Interior light 5. Glove box 6. Manual transmission gear shift lever 7. Parking brake lever 8. Power window switches 9. Power rear view mirror control switches 10. Instrument panel light control switch 11. Power door lock switch 12. Power window lock switch

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1. Headlight and turn signal switch 2. Wiper and washer switches 3. Clock 4. Rear window defogger switch 5. Emergency flasher switch 6. Auxiliary box 7. Engine immobiliser system indicator

light

8. Air conditioning controls 9. Car audio 10. Cup holders 11. Ashtray 12. Cigarette lighter 13. Ignition switch 14. Tilt steering lock release lever

SB11020

2001 MR2 (OM17482U)

Instrument cluster overview

01MY MR2(U) L/O 0008

SB11016

1. Speedometer 2. Service reminder indicators and

indicator lights

3. Engine coolant temperature gauge

4. Low fuel level warning light 5. Fuel gauge 6. Tachometer

7. Trip meter reset knob 8. Odometer and two trip meters

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Indicator symbols on the instrument panel

Brake system warning light*

Open door warning light*

Driver’s seat belt reminder light*

SRS warning light*

Passenger’s seat belt reminder light*

Power steering system warning light*

Discharge warning light*

Low oil pressure warning light*

Malfunction indicator lamp*

Anti–lock brake system warning light*

Headlight high beam indicator light

Turn signal indicator lights

* : For details, see “Service reminder indicators and warning

buzzers” on page 70 in Section 1–5.

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2001 MR2 (OM17482U)

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SECTION 1– 2

OPERATION OF INSTRUMENTS AND CONTROLS Keys and Doors Keys Engine immobiliser system Side doors Power windows Trunk lid Engine hood Fuel tank cap Soft top

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10
11
13
14
16
18
20

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Keys

SB12039

Your vehicle is supplied with two kinds of keys. 1. Master key (black)—This key works in lock. Your Toyota dealer will every need it to make you a new key with built–in transponder chip.

2. Sub key (gray)—This key will not work

in the glove box and luggage space.

A transponder chip for engine immobiliser system has been filled in the head of the master and sub keys. These chips are needed to enable the system to function correctly, so be careful not to lose these keys. If you make your own duplicate key, you will not be able to cancel the system or start the engine. To protect things locked in the glove box or luggage space when you have your vehicle parked, leave the sub key with the attendant. Since the doors can be locked without a key, you should always carry a spare master key in case you accidentally lock your keys inside the vehicle.

SY12001

NOTICE

When using a key containing a trans- ponder chip, observe the following precautions: (cid:3) When starting the engine, do not use the key with a key ring resting on the key grip and do not press the key ring against the key grip. Otherwise the engine may not start, or may stop soon after it starts.

2001 MR2 (OM17482U)

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(cid:3) Do not cover the key grip with any material that cuts off electromagnet- ic waves.

(cid:3) Do not knock the key hard against

other objects.

(cid:3) Do not leave the key exposed to high temperatures for a long period, such as on the dashboard and hood under the direct sunlight.

(cid:3) Do not put the key in water or

wash it in an ultrasonic washer.

(cid:3) Do not use the key with electromag-

netic materials.

SY12002a

SY12003

(cid:3) Do not bend the key grip.

(cid:3) When starting the engine, do not use the key with other transponder keys around (including keys of oth- er vehicles) and do not press other key plates against the key grip. Otherwise the engine may not start, or may stop soon after it starts. If this happens, remove the key once and then insert it again after taking off other transponder keys (includ- ing keys of other vehicles) from the ring or while gripping or covering them with your hand to start the engine.

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Engine immobiliser system

SB12040

SB12047

SB12065

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by a Toyota dealer using the key number. We recommend number and keep it in safe place.

to write down

the key

immobiliser system

The engine is a theft prevention system. When you in- sert the key in the ignition switch, the transponder chip the key’s head transmits an electronic code to the ve- hicle. The engine will start, only when the electronic code in the chip corre- sponds to the registered ID code for the vehicle.

in

indicator

light will start

The system is automatically set when the key is removed from the ignition switch. The flashing to show the system is set. If either of the following indicator condi- tions occurs, contact your Toyota dealer. (cid:1) The indicator light stays on. (cid:1) The indicator light does not start flash- ing when the key is removed from the ignition switch.

10

2001 MR2 (OM17482U)

(cid:1) The indicator light flashes unsteady. Inserting the registered key in the ignition switch automatically cancels the system, which enables the engine to start. The indicator light will go off.

01MY MR2(U) L/O 0008

For your Toyota dealer to make you a new key with built–in transponder chip, your dealer will need your key number and master key. However, there is a limit to the number of additional keys your Toyota dealer can make for you. If you make your own duplicate key, you will not be able to cancel the sys- tem or start the engine.

NOTICE

Do not modify, remove or disas- semble the engine immobiliser sys- tem. If any unauthorized changes or modifications are made, the proper operation of the system cannot be guaranteed.

For vehicles sold in U.S.A.

FCC ID: MOZ RI–8FTY MADE IN. JAPAN

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, includ- ing interference that may cause unde- sired operation.

CAUTION

Changes or modifications not ex- pressly approved by the party respon- sible for compliance could void the user’s authority to operate the equip- ment.

Side doors—

SB12041

LOCKING AND UNLOCKING WITH KEY Insert the key into the keyhole and turn it. To lock: Turn the key forward. To unlock: Turn the key backward. Both the doors lock and unlock simulta- neously with either side door. In the driv- er’s door lock, turning the key once will unlock the driver’s door and twice in suc- cession will unlock both the doors simulta- neously.

2001 MR2 (OM17482U)

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SB12035

SB12080

CAUTION

Before driving, be sure that the doors are closed and locked, especially when small children are in the ve- hicle. Along with the proper use of seat belts, locking the doors helps prevent the driver and passengers from being thrown out from the ve- hicle during an accident. It also helps prevent the doors from being opened unintentionally.

LOCKING AND UNLOCKING WITH INSIDE LOCK KNOB Move the lock knob. To lock: Push the knob forward. To unlock: Pull the knob backward. Closing the door with the lock knob in the lock position will also lock the door. Be careful not to lock your keys in the ve- hicle. The doors cannot be locked if you leave the key in the ignition switch.

LOCKING AND UNLOCKING WITH POWER DOOR LOCK SWITCH Push the switch. To lock: Push the switch on the “LOCK” side. To unlock: Push “UNLOCK” side. Both the doors neously.

lock or unlock simulta-

the switch on

the

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Power windows

SB12049

SB12050

SB12090

Automatic operation (to open only): Push the switch completely down and then release it. The window will fully open. To stop the window partway, lightly pull the switch up and then release it.

The windows can be operated with the switch on the center console. The power windows work when the ignition switch is in the “ON” position. OPERATING THE DRIVER’S WINDOW Use the switch on the driver’s side of the center console. Normal operation: The window moves as long as you hold the switch. To open: Lightly push down the switch. To close: Pull up the switch.

THE

PASSENGER’S

OPERATING WINDOW Use the switch on the passenger’s side of the center console. The window moves as long as you hold the switch. To open: Push down the switch. To close: Pull up the switch.

2001 MR2 (OM17482U)

13

SB12081

If you push in the window lock switch on the instrument panel, the passenger’s win- dow cannot be operated.

01MY MR2(U) L/O 0008

CAUTION

To avoid serious personal injury, you must do the following. (cid:1) Always make sure the heads, hands and other parts of the bodies of all occupants are kept completely in- side the vehicle before you close the power windows. If someone’s neck, head or hands gets caught in a closing window, it could result in a serious injury. When anyone closes the power windows, make sure that he/she operates the win- dows safely.

(cid:1) When small children are in the ve- hicle, never let them use the power window switches without supervi- sion. Use the window lock switch to prevent from making unex- pected use of the switches.

them

(cid:1) Never leave small children alone in the vehicle, especially with the igni- tion key still inserted. They could use the power window switches and get in a window. Unat- tended children can be involved in serious accidents.

trapped

Trunk lid

SB12043

To open the trunk lid: 1. Open the glove box door, and then pull the trunk lid lock release lever. The trunk lid will spring up slightly.

CAUTION

is closed and securely

Before driving, be sure that the trunk lid locked. Otherwise, the trunk lid may open un- expectedly while driving and an acci- dent may occur.

14

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SB12037

SB12068

2. In front of the vehicle, pull up the the

lever and

lift

auxiliary catch trunk lid.

Front box cover

3. Hold the trunk lid open by inserting

the support rod into the slot.

to

the

rod

trunk

lid, return the Before closing its clip—this prevents support rattles. Then lower the trunk lid and make sure If necessary, press down gently on the front edge to lock it.

into place.

locks

it

CAUTION

(cid:1) After inserting the support rod into the slot, make sure the rod sup- ports the trunk lid securely from falling down on to your head or body.

(cid:1) Before closing the trunk lid, lock

the front box cover securely. This prevents the front box from being damaged.

(cid:1) Keep

the

trunk

driving. This keeps from being thrown out.

lid closed while luggage

the

NOTICE

Be sure to return the support rod to its clip before closing the trunk lid. Closing the trunk lid with the support rod up could cause the trunk lid to bend.

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—Luggage security system

Engine hood

SB12091

SB12086

SB12044

If you do not want to activate the trunk lid lock release lever, insert the master key to the glove box, and turn it clock- wise.

To open the engine hood: 1. Pull the engine hood

lock release lever. The engine hood will spring up slightly.

The engine hood lock release lever can be locked by the key.

CAUTION

Before driving, be sure that the en-