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2) Blown If any lights, accessories or other electri- cal controls do not operate, inspect the corresponding fuse. If a fuse has blown, replace it. 1. Turn the ignition switch to the “LOCK†position and turn off all electrical accesso- ries. 2. Remove the cover. 3. Determine which fuse may be blown. The back side of each fuse box cover and the “Fuses and circuits†section in chapter 12 in this manual show the circuit for each fuse.
B00481
Main fuse box The main fuses are designed to melt dur- ing an overload to prevent damage to the wiring harness and electrical equipment. Check the main fuses if any electrical component fails to operate (except the starter motor) and other fuses are good. A melted main fuse must be replaced. Use only replacements with the same speci- fied rating as the melted main fuse. If a main fuse blows after it is replaced, have the electrical system checked by your nearest Saab dealer.
A1910BE-A-GSAAB.book Page 43 Tuesday, September 6, 2005 8:37 AM
Installation of accessories Always consult your Saab dealer before installing fog lights or any other electrical equipment in your vehicle. Such accesso- ries may cause the electronic system to malfunction if they are incorrectly installed or if they are not suited for the vehicle.
Maintenance and service 11-43
11
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A1910BE-A-GSAAB.book Page 44 Tuesday, September 6, 2005 8:37 AM
11-44 Maintenance and service
Replacing bulbs
2 3
10
11
14
13
12
B00482
A1910BE-A-GSAAB.book Page 45 Tuesday, September 6, 2005 8:37 AM
1)
Low beam head light
Premium Package vehicles Others
Front turn signal
2) High beam head light 3) Front side marker light 4) Spot light 5) Room light 6) 7) Parking light 8) Front fog light 9) High mount stop light 10) Rear turn signal light 11) Cargo area light 12) Brake/tail light 13) Backup light 14) License plate light
Maintenance and service 11-45
Replace any bulb only with a new bulb of the specified wattage. Using a bulb of different wattage could re- sult in a fire.
Wattage
12V-35W
12V-55W 12V-60W 12V-5W 12V-8W 12V-8W 12V-21W (Amber) 12V-5W 12V-57W 12V-1.3W 12V-21W (Amber) 12V-5W 12V-21/5W 12V-16W 12V-5W
Bulb No.
D2R
H1
9005 (HB3) W5W – – WY21W (7440A) W5W 9006 (HB4) LED WY21W (7440A) – W21/5W (7443) W16W (921) W5W11
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A1910BE-A-GSAAB.book Page 46 Tuesday, September 6, 2005 8:37 AM
11-46 Maintenance and service
¢ HID headlight bulbs 3
¢ Halogen headlight bulbs 3
q Right-hand low beam light bulb
High-intensity-discharge (HID) bulbs are used for the low beams of the headlights. These HID bulbs use an extremely high voltage. To avoid the risk of an electric shock and result- ing serious injury, you should not attempt to replace them. Neither should you attempt to replace the high-beam bulbs, remove/refit the headlight assemblies, or remove any headlight-assembly compo- nents. For replacement of the head- light bulbs (low-beam and high- beam), removal and installation of the headlight assemblies, and re- moval of headlight-assembly com- ponents, contact your Saab dealer. Ask your Saab dealer to check whether your vehicle is equipped with HID headlights.
Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, finger prints or grease on the bulb surface will de- velop into hot spots and cause the bulb to break. If there are finger prints or grease on the bulb surface, wipe them away with a soft cloth moistened with alcohol. Ask your Saab dealer to check whether your vehicle is equipped with halogen headlights. NOTE — If headlight aiming is required, con- sult your Saab dealer for proper adjust- ment of the headlight aim. — It may be difficult to replace the bulbs. Have your Saab dealer replace the bulbs if necessary.
Non-turbo model 1) Air intake duct
B00483
Turbo model
B00484
A1910BE-A-GSAAB.book Page 47 Tuesday, September 6, 2005 8:37 AM
1. Remove the air intake duct mounting bolt, then remove the air intake duct.
B00485
2. Remove the bulb cover by turning it counterclockwise.700092
3. Push the retainer spring in the direction of the arrow to remove it from the hook.Maintenance and service 11-47
7. Install the bulb cover. q Left-hand low beam light bulb
Replacement of the left-hand low beam light bulb requires removal of the battery and is thus dangerous. It must be performed by a Saab deal- er. q High beam light bulbs
B00486
B00488
4. Pull the bulb out of the electrical con- nector. Replace the bulb with a new one. 5. Set the retainer spring securely. 6. Reconnect the electrical connector.B00489
1. Remove the bulb from the headlight assembly by turning it counterclockwise.11
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A1910BE-A-GSAAB.book Page 48 Tuesday, September 6, 2005 8:37 AM
11-48 Maintenance and service
¢ Parking light q Right-hand side
700093
2. Remove the electrical connector from the bulb. 3. Replace the bulb with a new one. 4. Reconnect the electrical connector. At this time, be careful not to touch the bulb surface. 5. Install the bulb in the headlight assem- bly by turning it clockwise until it clicks.Non-turbo model 1) Air intake duct
B00483
Turbo model 1. Remove the air intake duct mounting bolt, then remove the air intake duct.
B00484
B00485
2. Remove the bulb cover by turning it counterclockwise.A1910BE-A-GSAAB.book Page 49 Tuesday, September 6, 2005 8:37 AM
Maintenance and service 11-49
5. Fit the bulb socket into the headlight assembly. 6. Install the bulb cover. q Left-hand side
Replacement of the left-hand park- ing light bulb requires removal of the battery and is thus dangerous. It must be performed by a Saab deal- er.
¢ Front turn signal light and
front side marker light bulbs
q Right-hand side It may be difficult to replace the bulbs. Have your Saab dealer replace the bulbs if necessary. q Left-hand side 1. Turn the steering wheel fully to the left.
B00490
3. Hold the end of the parking light and re- move the parking light.
B00491
4. Pull the bulb out of the socket. Install a new bulb.B00492
2. Undo the three clips at the bottom of the undercover beside the front-left wheel.11
B00493
3. Undo the hook at the top of the under- cover beside the front-left wheel.– CONTINUED –
A1910BE-A-GSAAB.book Page 50 Tuesday, September 6, 2005 8:37 AM
11-50 Maintenance and service
¢ Rear combination lights
B00495
1) Front turn signal light 2) Front side marker light 5. Pull the bulb out of the socket. Install a new bulb.
B00496
1. Using a Phillips screwdriver, remove the upper and lower clips that secure the side cover of the rear combination light as- sembly.B00494
1) Front side marker light 2) Front turn signal light 4. Lift the undercover. Insert your hand under the undercover and feel for the front turn signal light and front side marker light with reference to the following illustration. Remove the bulb socket from the head- light assembly by turning it counterclock- wise.
B00529
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2. Remove the side cover.
Maintenance and service 11-51
B00497
3. Remove the upper and lower bolts. Then, slide the rear combination lamp as- sembly to the rear and remove it from the vehicle.B00498
1) Rear turn signal light 2) Brake/tail light 3) Backup light 4. Remove the bulb socket from the rear combination light assembly by turning it counterclockwise. 5. Pull the bulb out of the bulb socket and replace it with a new one. 6. Set the bulb socket into the rear combi- nation light assembly and turn it clockwise until it locks.
B00534 7. Put the rear combination light assem- bly into place while aligning the clip with the guide on the vehicle and fasten the bolts. 8. Install the side cover and secure it with the clips.
11
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11-52 Maintenance and service
¢ License plate light
¢ Dome light, map light and
cargo area light
B00499
1. Remove the mounting screws using a Phillips screwdriver. 2. Remove the cover and lens. 3. Pull the bulb out of the socket. Install a new bulb. 4. Reinstall the lens and cover. 5. Tighten the mounting screws.B00461
1. Remove the lens by prying the edge of the lens with a flat-head screwdriver. 2. Pull the bulb out of the socket. Install a new bulb. 3. Reinstall the lens. NOTE Other bulbs may be difficult to replace. Have your Saab dealer replace these bulbs if necessary.700104
700106
A1910BE-A-GSAAB.book Page 1 Tuesday, September 6, 2005 8:37 AM
Specifications
Dimensions ............................................................. Engine ...................................................................... Electrical system .................................................... Capacities ................................................................ Tires ......................................................................... Wheel alignment .....................................................
Specifications ..................................................... 12-2
12-2
12-3
12-3
12-4
12-4
12-5
Fuses and circuits .............................................. 12-6
12-6Fuse panel located behind the coin tray ............. Fuse panel located in the engine compartment .........................................................
12-8
Bulb chart ............................................................ 12-9
Vehicle identification ......................................... 12-103 Asterisk means: equipment not fitted in all cars (can depend on model variant, engine variant, market specification, options or accessories).
12
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12-2 Specifications
Specifications These specifications are subject to change without notice.
¢ Dimensions
Item
Drive system Transmission type Overall length Overall width Overall height Wheel base Track
Ground clearance*1
Front Rear
*1: Measured with vehicle empty AT: Automatic transmission MT: Manual transmission
2.5-liter non-turbo
2.5i model
2.5-liter turbo
Aero 3
AWD
AT
MT
AT
MT
175.6 (4,460) 66.7 (1,694) 57.7 (1,466) 99.4 (2525) 57.7 (1,466) 57.3 (1,455)
6.1 (155)
Specifications
in (mm)
A1910BE-A-GSAAB.book Page 3 Tuesday, September 6, 2005 8:37 AM
Specifications 12-3
¢ Engine Engine model Engine type Displacement cc (cu-in) Bore ´ Stroke in (mm) Compression ratio Firing order ¢ Electrical system Battery type and capacity (5HR)
Alternator
Spark plugs
AT: Automatic transmission MT: Manual transmission
EJ253 (2.5-liter, SOHC, non-turbo)
EJ255 (2.5-liter, DOHC, turbo)
Horizontally opposed, liquid cooled 4 cylinder, 4-stroke gasoline engine
10.0 : 1
2,457 (150)
3.9 ´ 3.1 (99.5 ´ 79.0)
1 – 3 – 2 – 4
8.4 : 1
MT AT Turbo engine Non-turbo engine Turbo engine Non-turbo engine
55D23L (12V-48AH) 75D23L (12V-52AH)
12V-110A 12V-90A
ILFR6B (NGK) FR5AP-11 (NGK)
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12-4 Specifications
¢ Capacities Fuel tank Engine oil Transmission oil (MT) Transmission oil (AT) AT differential gear oil Rear differential gear oil Power steering fluid Engine coolant
AT: Automatic transmission MT: Manual transmission
¢ Tires Tire size Wheel size Pressure
Temporary spare tire
15.9 US gal (60 liters) 4.2 US qt (4.0 liters) 3.7 US qt (3.5 liters) 9.8 US qt (9.3 liters) 1.3 US qt (1.2 liter) 0.8 US qt (0.8 liter) 0.7 US qt (0.7 liter) 7.8 US qt (7.4 liters) 7.7 US qt (7.3 liters) 7.4 US qt (7.0 liters) 7.3 US qt (6.9 liters)
Turbo engine model
Non-turbo engine model
MT AT MT AT
Front Rear Size Pressure
P205/55R16 89V
16 ´ 61/2 JJ
32 psi (220 kPa, 2.2 kgf/cm2) 29 psi (200 kPa, 2.0 kgf/cm2)
215/45R17 91W
17 ´ 7 JJ
33 psi (230 kPa, 2.3 kgf/cm2) 32 psi (220 kPa, 2.2 kgf/cm2)
T135/70 D16
60 psi (420 kPa, 4.2 kgf/cm2)
A1910BE-A-GSAAB.book Page 5 Tuesday, September 6, 2005 8:37 AM
NOTE Adjust the tire pressure to 36 psi (250 kPa, 2.5 kgf/cm2) when driving the vehicle with five people and cargo inside and at speeds exceeding 99.4 mph (160 km/h).
Specifications 12-5
¢ Wheel alignment Item
Drive system Toe
Camber
Front Rear Front Rear
2.5-liter non-turbo
2.5i model
–0°10’ –1°15’
AWD
0.1 in (2 mm) 0 in (0 mm)
2.5-liter turbo
Aero 3
–0°20’ –1°20’
12
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12-6 Specifications
Fuses and circuits ¢ Fuse panel located behind the coin tray
10
11
12
13
14
15
16
17
18
19
20 21 22 23
C00000
Fuse panel
Fuse rating
Circuit
10
11
12
13
14
15A
15A
15A
20A
10A
15A
15A
20A
15A
Empty
15A
10A
10A
10A
— Heater fan
— Heater fan
— Power door lock — Remote keyless entry
— Cigarette lighter — Remote controlled rear view mirrors
— Tail light — Parking light
— SRS airbag
— Fog light
— ABS solenoid
— Radio
— Engine ignition system — SRS airbag — AT control system
— Illumination brightness control
— Instrument cluster — SRS lamp
— Rear window wiper and washer
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Fuse panel
Fuse rating
Circuit
15
16
17
18
19
20
21
22
23
30A
20A
15A
15A
20A
Empty
15A
10A
20A
— Windshield wiper and washer
— Brake light
— Air conditioner
— Backup light — Cruise control
— Mirror heater
— Ignition coil (Non-turbo models
only)
— ABS ignition
— Seat heater
Specifications 12-7
12
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12-8 Specifications
¢ Fuse panel located in the engine compartment
Fuse panel
Fuse rating
Circuit
10 11 12
13
1 2
A) FWD socket (AT models except Turbo) B) Main fuse C) Engine sensor (Non-turbo models)
C00107
10
11
12
13
20A
20A
30A
20A
15A
15A
10A
10A
15A
15A
20A
20A
10A
— Radiator cooling fan (Main)
— Radiator cooling fan (Sub)
— ABS motor
— Rear window defogger
— Hazard warning flasher — Horn
— Turn signal lights
— Automatic transmission control unit
— Alternator
— Headlight (right side)
— Headlight (left side)
— Lighting switch
— Clock — Interior light
— Secondary air combination valve
(Turbo models only)
A1910BE-A-GSAAB.book Page 9 Tuesday, September 6, 2005 8:37 AM
Bulb chart
Specifications 12-9
Description Headlight
Premium Package vehicles
Low beam High beam
Except Premium Package vehicles
Low beam High beam Front fog light Front turn signal light Front side marker light Parking light Rear combination light
Brake/tail light Turn signal light Back-up light
High mount stop light License plate light Cargo area light Front ashtray light Dome light Map light
Wattage
Bulb type
12V-35W 12V-60W
D2R 9005 (HB3)
H1
9005 (HB3) 9006 (HB4)12V-55W 12V-60W 12V-51W 12V-21W (Amber) WY21W (7440A) 12V-5W 12V-5W
W5W W5W
12V-21/5W W21/5W (7443) 12V-21W (Amber) WY21W (7440A) 12V-16W 12V-1.3W 12V-5W 12V-5W 12V-1.4W 12V-8W 12V-8W
W16W (921) LED W5W — — — —
12
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12-10 Specifications
Vehicle identification
C00109
1) Vehicle identification number 2) Vacuum hose connections label/
Emission control label
3) Tire inflation pressure label 4) Certification plate 5) Bar code label (U.S. only) 6) Vehicle identification number plate 7) Model number plate 8) Radio noise label (Canada only) 9) Fuel label
A1910BE-A-GSAAB.book Page 1 Tuesday, September 6, 2005 8:37 AM
Consumer information and Reporting safety defects
Tire information .................................................. 13-2
13-2
13-5
13-6
13-7
13-8Tire labeling ............................................................. Recommended tire inflation pressure .................. Glossary of tire terminology .................................. Tire care – maintenance and safety practices ..... Vehicle load limit – how to determine ................... Determining compatibility of tire and vehicle load capacities ...................................................... 13-11
Adverse safety consequences of overloading on handling and stopping and on tires .............. 13-11
Steps for Determining Correct Load Limit ........... 13-11
Uniform tire quality grading standards ............ 13-12
Treadwear ................................................................ 13-12
Traction AA, A, B, C ................................................ 13-12
Temperature A, B, C ............................................... 13-13
Reporting safety defects (USA) ......................... 13-13
Reporting safety defects to the Canadiangovernment ...................................................... 13-14
3 Asterisk means: equipment not fitted in all cars (can depend on model variant, engine variant, market specification, options or accessories).
13
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13-2 Consumer information and Reporting safety defects
Consumer information and Reporting safety defects
For U.S.A. The following information has been com- piled according to Code of Federal Regu- lations “Title 49, Part 575â€. (For Canadian resident’s information.)
Tire information ¢ Tire labeling Many markings (e.g. Tire size, Tire Identification Number or TIN) are placed on the sidewall of a tire by tire manufacturers. These marking can provide you with useful information on the tire. q Tire size Your vehicle comes equipped with P- Metric tire size. It is important to un- derstand the sizing system in select- ing the proper tire for your vehicles. Here is a brief review of the tire sizing system with a breakdown of its indi- vidual elements. s P Metric With the P-Metric system, Section Width is measured in millimeters. To convert millimeters into inches, divide by 25.4. The Aspect Ratio (Section Height divided by Section Width) helps provide more dimensional infor- mation about the tire size.
Example:
(4)
(3)
(2)
P 205 / 55 R 16
(1) (5) (1) P = Certain tire type used on light duty vehicles such as passenger cars (2) Section Width in millimeters (3) Aspect Ratio (= section height ¸ section width). (4) R = Radial Construction (5) Rim diameter in inches s Load and Speed Rating Descrip-tions
The load and speed rating descrip- tions will appear following the size designation. They provide two important facts about the tire. First, the number des- ignation is its load index. Second, the letter designation indicates the tire’s speed rating. Example:
P 205 / 55 R 16 89 V (7) (6) Load Index: A numerical code
Size designation
(6)
A1910BE-A-GSAAB.book Page 3 Tuesday, September 6, 2005 8:37 AM
Consumer information and Reporting safety defects 13-3
which specifies the maximum load a tire can carry at the speed indicated by its speed symbol, at maximum in- flation pressure. For example, “91†means 1,356 lbs (615 kg), “89†means 1,279 lbs (580
kg)Load indices apply only to the tire, not to the vehicle. Putting a load rated tire on any vehicle does not mean the vehicle can be loaded up to the tire’s rated load. (7) Speed Rating: An alphabetical system describing a tire’s capability to travel at established and predeter- mined speeds. For example, “V†means 149 mph (240 km/h), “W†means 168 mph (270
km/h)— Speed ratings apply only to the tire, not to the vehicle. Put- ting a speed rated tire on any vehicle does not mean the ve- hicle can be operated at the tire’s rated speed.
— The speed rating is void if the tires are worn out, damaged, repaired, retreaded, or other- wise altered from their original condition. If tires are repaired, retreaded, or otherwise al- tered, they may not be suitable for original equipment tire de- signed loads and speeds.
q Tire Identification Number (TIN) Tire Identification Number (TIN) is marked on the intended outboard sidewall. The TIN is composed of four groups. Here is a brief review of the TIN with a breakdown of its individual elements.
DOT XX XX XXX XXXX
(1)
(2)
(3)
(4)
(1) Manufacturer’s Identification Mark (2) Tire Size (3) Tire Type Code (4) Date of Manufacture The first two figures identify the week, starting with “01†to represent the first full week of the calendar year; the second two figures represent the year. For example, 0101 means the 1st week of 2001. q Other markings The placed on the sidewall. s Maximum permissible inflation
following makings are also
pressure
The maximum cold inflation pressure to which this tire may be inflated. For example, "300 kpa (44 PSI) MAX. PRESS" s Maximum load rating The load rating at the maximum per- missible weight load for this tire. For example, “MAX. LOAD 580 kg (1279
LBS) @ 300 kpa (44 PSI) MAX. PRESS.â€â€“ CONTINUED –
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13-4 Consumer information and Reporting safety defects
Maximum load rating applies only to the tire, not to the vehi- cle. Putting a load rated tire on any vehicle does not mean the vehicle can be loaded up to the tire’s rated load. s Construction type Applicable construction of this tire. For example, “TUBELESS STEEL BELTED RADIAL†s Construction The generic name of each cord mate- rial used in the plies (both sidewall and tread area) of this tire. For example, “PLIES: TREAD 2
STEEL + 2 POLYESTER SIDEWALL 2 POLYESTER†s Uniform Tire Quality Grading(UTQG)
For details, refer to “Uniform tire qual- ity grading standards†in this chapter.
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Consumer information and Reporting safety defects 13-5
¢ Recommended tire inflation pressure q Recommended cold tire inflation pressure Recommended cold tire inflation pressure for your vehicle’s tires is as follows, Tire size Wheel size Pressure
P205/55R16 89V
16 ´ 6.5 JJ
32 psi (220 kpa, 2.2 kgf/cm2) 29 psi (200 kpa, 2.0 kgf/cm2)
Front Rear Temporary spare tire Size
Pressure
P215/45R17 91W
17 ´ 7 JJ
33 psi (230 kpa, 2.3 kgf/cm2) 32 psi (220 kpa, 2.2 kgf/cm2)
T135/70 D16
60 psi (420 kpa, 4.2 kgf/cm2)
NOTE Adjust the tire pressure to 36 psi (250 kPa, 2.5 kgf/cm2) when driving the vehicle with five people and cargo inside and at speeds exceeding 99.4 mph (160 km/h).
13
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A1910BE-A-GSAAB.book Page 6 Tuesday, September 6, 2005 8:37 AM
13-6 Consumer information and Reporting safety defects
q Vehicle label
Example:
614- ), ),1/ 1.4)61
5-)61/ +)2)+16; 66) #
.46 4-)4 !
6DA ?>EA@ MAECDJ B ??KF=JI =@ ?=HC IDK@ ALAH AN?AA@ " &C H ' >I
ORIGINAL TIRE SIZE
P205/55R16
COMPACT SPARE TIRE
+, 614- 1.)61 24-554-
.46
4-)42=! 251
2= '251+, 614- 1.)61 24-554-
T135/70D16
" 2= $ 251
D00120
The vehicle label is affixed to the driv- er’s side B-pillar (US). On Canadian vehicles this label is lo- cated inside the glovebox.SEE OWNER’S MANUAL FOR
ADDITIONAL INFORMATION MD
D00116
The vehicle label shows original tire size, recommended cold tire inflation pressure on each tire at maximum loaded vehicle weight, seating capac- ity and loading information. q Adverse safety consequencesof under-inflation
Driving at high speeds with exces- sively low tire pressures can cause the tires to flex severely and to rapidly become hot. A sharp increase in tem- perature could cause tread separa- tion, and failure of the tire(s). Possible resulting loss of vehicle control could lead to an accident.
q Measuring and adjusting air
pressure to achieve proper infla- tion
Check and, if necessary, adjust the pressure of each tire (including the spare) at least once a month and be- fore any long journey. Check the tire pressures when the tires are cold. Use a pressure gauge to adjust the tire pressures to the specific values. Driving even a short distance warms up the tires and increases the tire pressures. Also, the tire pressures are affected by the outside tempera- ture. It is best to check tire pressure outdoors before driving the vehicle. When a tire becomes warm, the air in- side it expands, causing the tire pres- sure to increase. Be careful not to mistakenly release air from a warm tire to reduce its pressure.
¢ Glossary of tire terminology — Cold tire pressure The pressure in a tire that has been driven less than 1 mile or has been standing for three hours or more.
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Consumer information and Reporting safety defects 13-7
— Maximum inflation pressure The maximum cold inflation pressure to which a tire may be inflated. — Recommended sure The cold inflation pressure recom- mended by a vehicle manufacturer. — Intended outboard sidewall
inflation pres-
1)The sidewall that contains a whitewall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same molding on the other sidewall of the tire, or 2)The outward facing sidewall of an asymmetrical tire that has a particu- lar side that must always face out- ward when mounting on a vehicle.
— Accessory weight The combined weight (in excess of those standard items which may be replaced) of floor mats, leather seats and cross bars to the extent that these items are available as factory-in- stalled equipment (whether installed or not). — Curb weight The weight of a motor vehicle with standard equipment the
including
maximum capacity of fuel, oil, and coolant and air conditioning. — Maximum loaded vehicle weight The sum of curb weight, accessory weight, vehicle capacity weight and production options weight. — Normal occupant weight 150 lbs (68 kg) times the number of occupants (3 occupants). — Occupant distribution Distribution of occupants in a vehicle, 2 in front, 1 in rear seat. — Production options weight The combined weight of those in- stalled regular production options weighing over 5.1 lbs (2.3 kg) in ex- cess of those standards items which they replace, not previously consid- ered in curb weight or accessory weight. — Vehicle capacity weight The total weight of cargo, luggage and occupants that can be added to the vehicle. — Vehicle maximum load on a tire Load on an individual tire that is deter- mined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two.
— Vehicle normal load on a tire Load on an individual tire that is deter- mined by distributing to each axle its share of the curb weight, accessory weight, and normal occupant weight and dividing by two.
¢ Tire care – maintenance and
safety practices
— Check on a daily basis that the tires are free from serious damage, nails, and stones. At the same time, check the tires for abnormal wear. — Inspect the tire tread regularly and replace the tires before their tread wear indicators become visible. When a tire’s tread wear indicator becomes visible, the tire is worn beyond the ac- ceptable limit and must be replaced immediately. With a tire in this condi- tion, driving at even low speeds in wet weather can cause the vehicle to hy- droplane. Possible resulting loss of vehicle control can lead to an acci- dent. — To maximize the life of each tire and ensure that the tires wear uniformly, it is best to rotate the tires every 7,500
miles (12,500 km). Rotating the tires – CONTINUED –13
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13-8 Consumer information and Reporting safety defects
involves switching the front and rear tires on the right-hand side of the ve- hicle and similarly switching the front and rear tires on the left-hand side of the vehicle. (Each tire must be kept on its original side of the vehicle.) Re- place any damaged or unevenly worn tire at the time of rotation. After tire ro- tation, adjust the tire pressures and make sure the wheel nuts are correct- ly tightened. A tightening torque spec- ification and a tightening sequence specification for the wheel nuts can be found “Flat tires†section in chapter 9.
¢ Vehicle load limit – how to de-
termine
The load capacity of your vehicle is determined by weight, not by avail- able cargo space. The load limit of your vehicle is shown on the vehicle label attached to the driver’s side B- pillar. Locate the statement “The com- bined weight of occupants and cargo should never exceed XXX kg or XXX lbs†on your vehicle’s label. The vehicle label also shows seating capacity of your vehicle. The total load capacity includes the
total weight of driver and all passen- gers and their belongings, any cargo, any optional equipment such as a trailer hitch, roof rack or bike carrier, etc., and the tongue load of a trailer. Therefore cargo capacity can be cal- culated by the following method. Cargo capacity = Load limit – (total weight of occupants + total weight of optional equipment + tongue load of a trailer (if applicable)) For towing capacity information and weight limits, refer to “Trailer towing†section in chapter 8. q Calculating total and load capac- ities varying seating configura- tions
Calculate the available load capacity as shown in the following examples:
Example 1A
D00121
Vehicle capacity weight of the vehicle is 900 lbs (408 kg), which is indicated on the vehicle label with the statement “The combined weight of occupants and cargo should never exceed 900
lbs or 408 kgâ€. For example, if the vehicle has one occupant weighing 154 lbs (70 kg) plus cargo weighing 662 lbs (300 kg). 1. Calculate the total weight.A1910BE-A-GSAAB.book Page 9 Tuesday, September 6, 2005 8:37 AM
Total weight = 154 lbs (70 kg) + 662 lbs (300 kg)
(Occupant)
(Cargo)
= 816 lbs (370 kg) 2. Calculate the available load capac- ity by subtracting the total weight from the vehicle capacity weight of 900 lbs (408 kg).
3. The result of step 2 shows that a further 84 lbs (38 kg) of cargo can be carried.
Consumer information and Reporting safety defects 13-9
Example 1B
2. Calculate the available load capac- ity.
800272
For example, if a person weighing 176
lbs (80 kg) now enters the same vehi- cle (bringing the number of occupants to two), the calculations are as fol- lows: 1. Calculate the total weight.Total weight = 154 lbs (70 kg) + 176 lbs (80 kg)
(Occupant)
+ 662 lbs (300 kg)
(Cargo)
= 992 lbs (450 kg)
3. The total weight now exceeds the capacity weight by 92 lbs (42 kg), so the cargo weight must be reduced by 92 lbs (42 kg) or more. Example 2A
D00122
Vehicle capacity weight of the vehicle is 900 lbs (408 kg), which is indicated– CONTINUED –
13
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13-10 Consumer information and Reporting safety defects
on the vehicle label with the statement “The combined weight of occupants and cargo should never exceed 408
kg or 900 lbsâ€. For example, the vehicle has one oc- cupant weighing 165 lbs (75 kg) plus cargo weighing 375 lbs (170 kg). In addition, the vehicle is fitted with a trailer hitch weighing 22 lbs (10 kg), to which is attached a trailer weighing 1,764 lbs (800 kg). 10% of the trailer weight is applied to the trailer tongue (i.e. Tongue load = 176 lbs (80 kg)). 1. Calculate the total weight.Total weight = 165 lbs (75 kg) + 375 lbs (170 kg)
(Occupant)
(Cargo)
+ 22 lbs (10 kg) + 176 lbs (80 kg)
(Trailer hitch)
(Tongue load)
= 738 lbs (335 kg)
2. Calculate the available load capac- ity.
3. The result of step 2 shows that a further 162 lbs (73 kg) of cargo can be carried. Example 2B
the vehicle for the child to use, the cal- culations are as follows: 1. Calculate the total weight.
Total weight = 165 lbs (75 kg) + 143 lbs (65 kg)
(Occupant)
+ 40 lbs (18 kg) (Occupant)
+ 11 lbs (5 kg) + 375 lbs (170 kg)
(Child restraint)
(Cargo)
+ 22 lbs (10 kg) + 176 lbs (80 kg)
(Trailer hitch)
(Tongue load)
= 932 lbs (423 kg) 2. Calculate the available load capac- ity.
D00123
For example, if a person weighing 143
lbs (65 kg) and a child weighing 40 lbs (18 kg) now enter the same vehicle (bringing the number of occupants to three), and a child restraint system weighing 11 lbs (5 kg) is installed in3. The total weight now exceeds the
A1910BE-A-GSAAB.book Page 11 Tuesday, September 6, 2005 8:37 AM
Consumer information and Reporting safety defects 13-11
capacity weight by 32 lbs (15 kg), so the cargo weight must be reduced by 32 lbs (15 kg) or more.
¢ Determining compatibility of tire and vehicle load capaci- ties
The sum of four tires’ maximum load ratings must exceed the maximum loaded vehicle weight (“GVWRâ€). In addition, sum of the maximum load ratings of two front tires and of two rear tires must exceed each axle’s maximum loaded capacity (“GAWRâ€). Original equipment tires are designed to fulfill those conditions. The maximum loaded vehicle weight is referred to Gross Vehicle Weight Rating (GVWR). And each axle’s maximum loaded capacity is referred to Gross Axle Weight Rating (GAWR). The GVWR and each axle’s GAWR are shown on the vehicle cer- tification label affixed to the driver’s door. front and rear The GVWR and GAWRs are determined by not only the maximum load rating of tires but also loaded capacities of the vehicle’s
suspension, axles and other parts of the body. Therefore, this means that the vehicle cannot necessarily be loaded up to the tire’s maximum load rating on the tire sidewall.
¢ Adverse safety consequenc- es of overloading on handling and stopping and on tires
Overloading could affect vehicle han- dling, stopping distance, vehicle and tire as shown in the following. This could lead to an accident and possibly result in severe personal injury. — Vehicle stability will deteriorate. — Heavy and/or high-mounted loads could increase the risk of rollover. — Stopping distance will increase. — Brakes could overheat and fail. — Suspension, bearings, axles and other parts of the body could break or experience accelerated wear that will shorten vehicle life. — Tires could fail. — Tread separation could occur. — Tire could separate from its rim.
¢ Steps for Determining Cor-
rect Load Limit
1. Locate the statement “The com- bined weight of occupants and cargo should never exceed XXX pounds†on your vehicle’s label. 2. Determine the combined weight of the driver and passengers that will be riding in your vehicle. 3. Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds. 4. The resulting figure equals the available amount of cargo and lug- gage load capacity. For example, if the “XXX†amount equals 1,400 lbs (635 kg) and there will be five- 150 lbs (68 kg) passengers in your vehicle, the amount of available cargo and luggage load capacity is 650 lbs. (1,400 – 750 (5 ´ 150) = 650 lbs.) 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safe- ly exceed the available cargo and lug- gage load capacity calculated in Step 4. 6. If your vehicle will be towing a trail- er, load from your trailer will be trans- – CONTINUED –
13
A1910BE-A-GSAAB.book Page 12 Tuesday, September 6, 2005 8:37 AM
13-12 Consumer information and Reporting safety defects
ferred to your vehicle. Consult this manual to determine how this reduc- es the available cargo and luggage load capacity of your vehicle.
Uniform tire quality grading standards This information indicates the relative performance of passenger car tires in the area of treadwear, traction, and temperature resistance. This is to aid the consumer in making an informed choice in the purchase of tires. Quality grades can be found where applicable on the tire sidewall be- tween tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Tem- perature A The quality grades apply to new pneu- matic tires for use on passenger cars. However, they do not apply to deep tread, winter type snow tires, space- saver or temporary use spare tires, tires with nominal rim diameters of 12
inches or less, or to some limited pro- duction tires. All passenger car tires must confirm to Federal Safety Requirements in addition to these grades.¢ Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled con- ditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1-1/2) times as well on the government course as a tire graded 100. The relative perfor- mance of tires depends upon the ac- tual conditions of their use, however, and may depart significantly from the norm due to variations in driving hab- its, service practices and differences in road characteristics and climate.
¢ Traction AA, A, B, C The traction grades, from highest to lowest, are AA, A, B and C. Those grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on speci- fied government test surfaces of as- phalt and concrete. A tire marked C may have poor traction performance.
A1910BE-A-GSAAB.book Page 13 Tuesday, September 6, 2005 8:37 AM
Consumer information and Reporting safety defects 13-13
The temperature grade for this tire is established for a tire that is properly inflated and not over- loaded. Excessive speed, under- inflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.
The traction grade assigned to this tire is based on straight- ahead braking traction tests, and does not include accelera- tion, cornering, hydroplaning, or peak traction characteristics.
¢ Temperature A, B, C The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled condi- tions on a specified indoor laboratory test wheel. Sustained high tempera- ture can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corre- sponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standards No. 109. Grades B and A represent higher levels of per- formance on the laboratory test wheel than the minimum required by law.
Reporting safety defects (USA) If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the Nation- al Highway Traffic Safety Administra- tion (NHTSA) in addition to notifying Saab Cars USA, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Saab Cars USA, Inc. To contact NHTSA, you may call the toll-free Vehicle Safety Hotline at 1- 888-327-4236 (TTY: 1-800-424-9153; go to http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Sev- enth Street, SW., Washington D.C. 20590. You can also obtain other in- formation about motor vehicle safety from http:// www safercar.gov.
– CONTINUED –
13
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13-14 Consumer information and Reporting safety defects
Reporting safety defects to the Canadian government If you live in Canada, and believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying Gen- eral Motors of Canada Limited. You may write to Transport Canada at Box 8880, Ottawa, Ontario, K1G 3J2. In addition to notifying Transport Can- ada in a situation like this, we certainly hope you will notify us. In Canada, please call our Saab Customer Assis- tance Centre at 1-800-263-1999. Or write: General Motors of Canada Limited Customer Assistance Centre, 1908 Colonel Sam Drive, Oshawa, Ontario, L1H 8P7.
A1910BE-A-GSAAB.book Page 1 Tuesday, September 6, 2005 8:37 AM
Index
14
14
A1910BE-A-GSAAB.book Page 2 Tuesday, September 6, 2005 8:37 AM
14-2 Index
ABS (Anti-lock Brake System) .......................................... 7-16
Warning light ....................................................... 3-12, 7-17
Accessories ............................................................. 5-2, 11-43
Accessory power outlet ...................................................... 6-6
Active head restraint ........................................................... 1-4
Air cleaner element ......................................................... 11-15
Air conditioner operation .................................................... 4-7
Air filtration system ........................................................... 4-12
Air flow selection ................................................................ 4-2
Alarm system .................................................................... 2-13
All-Wheel Drive warning light ( AWD AT vehicles) ........... 3-14
Aluminum wheels ............................................................ 11-35
Antenna system ................................................................. 5-2
Anti-lock Brake System (ABS) .......................................... 7-16
Arming the system ............................................................ 2-13
Ashtray ............................................................................... 6-7
AT OIL TEMPerature warning light ................................... 3-12
Audio Systems ................................................................... 5-3
Automatic climate control system ....................................... 4-7
Automatic transmission (AT) ............................................ 7-10
Capacities .................................................................... 12-4
Fluid ............................................................................ 11-20
Selector lever ................................................................ 7-11
Shift lock release ......................................................... 7-13
Temperature warning light ........................................... 3-12
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-10Battery ............................................................................. 11-40
Jump starting ................................................................. 9-8
Replacement (Remote keyless entry system) ............... 2-9Brake
Booster ...................................................................... 11-27
Fluid ........................................................................... 11-25
Pad and lining ............................................................ 11-29
Pedal .......................................................................... 11-27Brake pedal
Free play .................................................................... 11-27
Reserve distance ....................................................... 11-28
Brake system .................................................................... 7-15
Warning light ................................................................ 3-13
Braking ............................................................................. 7-15
Breaking-in of new brake pads and linings ................ 11-29
Tips .............................................................................. 7-15Chart ............................................................................ 12-9
Replacing ................................................................... 11-44Bulb
Capacities ......................................................................... 12-4
CargoArea cover ..................................................................... 6-9
Area light ............................................................. 6-2, 11-52
Tie-down hooks ............................................................ 6-10
Catalytic converter .............................................................. 8-3
CenterConsole .......................................................................... 6-4
Vents .............................................................................. 4-3Flat tire ........................................................................... 9-4
Oil and oil filter ............................................................. 11-8
Charge warning light ......................................................... 3-11Changing
A1910BE-A-GSAAB.book Page 3 Tuesday, September 6, 2005 8:37 AM
Chime
Checking
CHECK ENGINE warning light/Malfunction indicator
lamp .............................................................................. 3-11
Brake pedal free play ................................................. 11-27
Brake pedal reserve distance .................................... 11-28
Clutch function ........................................................... 11-28
Clutch pedal free play ................................................ 11-28
Engine oil level ............................................................ 11-8
Fluid level .................................. 11-20, 11-24, 11-25, 11-26
Gear oil level ......................................... 11-19, 11-22, 11-23
Child restraint systems ..................................................... 1-22
Installation with A/ELR seatbelt ................................... 1-25
Lower and tether anchorages ...................................... 1-29
Child safety ............................................................................ 5
Locks ........................................................................... 2-17Key ................................................................................ 3-5
Seatbelt ................................................................ 1-10, 3-9
Cigarette lighter socket ....................................................... 6-5
CleaningAluminum wheels ........................................................ 10-3
Interior ......................................................................... 10-5
Ventilation grille ........................................................... 4-11Climate control system
Automatic ....................................................................... 4-7
Manual ........................................................................... 4-3
Clock ................................................................................ 3-15
Clutch fluid ...................................................................... 11-26
Clutch pedal ................................................................... 11-28
Coat hook ........................................................................... 6-8
Coin tray ............................................................................. 6-4
Cooling system ............................................................... 11-12Index 14-3
Corrosion protection .................................................. 8-8, 10-4
Cruise control .................................................................... 7-21
Indicator light ................................................................ 3-14
Set indicator light ......................................................... 3-15
Cup holder .......................................................................... 6-5Daytime running light system ............................................ 3-17
Differential gear oilFront ........................................................................... 11-22
Rear ........................................................................... 11-23
Dimensions ....................................................................... 12-2
Disarming the system ....................................................... 2-15
Disc brake pad wear warning indicators ........................... 7-16
Dome light ................................................................ 6-2, 11-52
Door locks ........................................................................... 2-4
Door open warning light .................................................... 3-13
Drive belts ....................................................................... 11-18
DrivingCar phone/cell phone ........................................................ 7
Drinking ............................................................................. 6
Drugs ................................................................................ 7
Foreign countries ........................................................... 8-4
Pets ................................................................................... 7
Snowy and icy roads ...................................................... 8-7
Tips ......................................................................... 7-9, 8-5
Tired or sleepy .................................................................. 7EBD (Electronic brake force distribution) system ............. 7-18
Electrical system ............................................................... 12-314
A1910BE-A-GSAAB.book Page 4 Tuesday, September 6, 2005 8:37 AM
14-4 Index
Electronic Brake Force Distribution (EBD) system ........... 7-18
Emergency Locking Retractor (ELR) ................................ 1-10
EngineCompartment overview ................................................. 11-6
Coolant ....................................................................... 11-13
Exhaust gas (Carbon monoxide) ............................... 6, 8-2
Hood ............................................................................. 11-4
Oil ................................................................................. 11-8
Overheating ................................................................. 9-10
Starting .......................................................................... 7-6
Stopping ........................................................................ 7-8
Exterior care ..................................................................... 10-2
Flat tires ............................................................................. 9-4
Floor mat ............................................................................ 6-8
Fluid levelAutomatic transmission .............................................. 11-20
Brake .......................................................................... 11-25
Clutch ......................................................................... 11-26
Power steering ............................................................ 11-24
Folding down the rear seat ................................................. 1-7
FrontDifferential gear oil ...................................................... 11-22
Fog light button ............................................................ 3-19
Seatbelt pretensioners ................................................. 1-19
Seats ............................................................................. 1-2
Turn signal light .......................................................... 11-49
Fuel .................................................................................... 7-2
Economy hints ............................................................... 8-2
Filler lid and cap ............................................................ 7-3
Gauge ............................................................................ 3-7
Requirements ................................................................ 7-2Fuses .............................................................................. 11-41
Fuses and circuits ............................................................. 12-6GAWR (Gross Axle Weight Rating) .................................. 8-11
Glove box ........................................................................... 6-4
GVWR (Gross Vehicle Weight Rating) ............................. 8-11Hazard warning flasher ....................................................... 3-6
Head restraint adjustment ........................................... 1-4, 1-6
Headlight beam leveler ..................................................... 3-18
Headlight flasher ............................................................... 3-16
Headlights .............................................................. 3-16, 11-46
Heater operation ................................................................. 4-5
High beam indicator light .................................................. 3-14
Horn .................................................................................. 3-26
Hose and connections .................................................... 11-12Ignition switch ..................................................................... 3-3
Illuminated entry ................................................................. 2-8
Illumination brightness control .......................................... 3-18
Immobilizer ......................................................................... 2-3
Indicator lightHigh beam ................................................................... 3-14
Selector lever position ................................................. 3-14
Turn signal ................................................................... 3-14
Inside mirror ...................................................................... 3-24
Interior light ......................................................................... 6-2A1910BE-A-GSAAB.book Page 5 Tuesday, September 6, 2005 8:37 AM
Index 14-5
Jack and jack handle ........................................................ 9-15
Jump starting ...................................................................... 9-8Key
Interlock release ............................................................ 3-5
Number .......................................................................... 2-2
Reminder chime ............................................................ 3-5
Keys ................................................................................... 2-2Leather seat materials ...................................................... 10-5
LightCargo area .......................................................... 6-2, 11-52
Dome .................................................................. 6-2, 11-52
Map ..................................................................... 6-2, 11-52
Light control switch ........................................................... 3-15
Limited slip differential (LSD) ............................................ 7-14
Loading your vehicle ........................................................ 8-10
LSD (Limited slip differential) ............................................ 7-14Main fuse ........................................................................ 11-42
MaintenancePrecautions .................................................................. 11-3
Schedule ...................................................................... 11-3
Seatbelt ....................................................................... 1-17
Tools ............................................................................ 9-15
Malfunction indicator lamp (Check Engine light) .............. 3-11
Manual climate control system ........................................... 4-3Manual transmission (MT) .................................................. 7-8
Map light .................................................................. 6-2, 11-52
Maximum load limits ......................................................... 8-13
Meters and gauges ............................................................. 3-6
Mirrors ............................................................................... 3-24New vehicle break-in driving – the first 1,000 miles
(1,600 km) ....................................................................... 8-2
Odometer/Trip meter ........................................................... 3-6
Off road driving ................................................................... 8-6
Oil filter .............................................................................. 11-8
Oil levelEngine .......................................................................... 11-8
Front differential gear oil (AT vehicles) ....................... 11-22
Manual transmission .................................................. 11-19
Rear differential .......................................................... 11-23
Oil pressure warning light ................................................. 3-11
Outside mirrors ................................................................. 3-25
Outside temperature indicator ............................................. 3-8
Overheating engine .......................................................... 9-10Parking
Brake ............................................................................ 7-19
Brake stroke ............................................................... 11-30
Light switch .................................................................. 3-19
Tips .............................................................................. 7-19
Periodic inspections ............................................................ 8-414
A1910BE-A-GSAAB.book Page 6 Tuesday, September 6, 2005 8:37 AM
14-6 Index
Power
Door locking switches .................................................... 2-6
Steering ....................................................................... 7-15
Steering fluid ............................................................... 11-24
Windows ...................................................................... 2-17
Preparing to drive ............................................................... 7-6
Printed antenna .................................................................. 5-2Rear
Combination lights ...................................................... 11-50
Differential gear oil ...................................................... 11-23
Gate ............................................................................. 2-19
Seats ............................................................................. 1-6Rear seat
Rear window
Recommended
Folding down ................................................................. 1-7
Defogger button ........................................................... 3-23
Wiper and washer switch ............................................. 3-22Automatic transmission fluid ....................................... 11-21
Brake fluid .................................................................. 11-26
Clutch fluid .................................................................. 11-27
Oil grade and viscosity .............. 11-11, 11-20, 11-22, 11-23
Power steering fluid .................................................... 11-25
Spark plugs ................................................................. 11-18
Remote keyless entry system ............................................ 2-7
ReplacementBrake pad and lining ................................................... 11-29
Wiper blades ............................................................... 11-36Replacing
Air cleaner element ..................................................... 11-16
