2002 Nissan Frontier Owners Manual

is not necessary to replace platinum- tipped spark plugs as frequently as conven- tional type spark plugs because they last much longer. Follow the maintenance schedule, but do not reuse the spark plugs by cleaning or regapping. c Always replace spark plugs with rec-

commended or equivalent ones.

8-22 Maintenance and do-it-yourself

WDI0005

1. Disconnect the spark plug cables. When disconnecting, always hold the boots — not the cables. Mark all cables to identify their original location. 2. Remove the spark plugs with a spark

ADI1076

plug socket.

3. Fit the new spark plugs, one at a time, into the spark plug socket and install them. Use only the specified spark plugs. Turn each plug several full turns by hand, then tighten with the spark plug socket to the correct torque. Do not over- tighten.

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AIR CLEANER

Spark plug tightening torque:

14 to 22 ft-lb (20 to 29 Nzm)

4. Reconnect the spark plug cables to their

original positions.

REPLACING SPARK PLUGS (with supercharger) Please see your authorized NISSAN dealer for assistance.

ADI1079

WDI0097

The filter element should not be cleaned and reused as it is given a special treat- ment. We recommend it be replaced ac- cording to the maintenance intervals shown in the ‘‘NISSAN Service and Maintenance Guide.’’ When replacing the filter, wipe the inside of the air cleaner housing and the cover with a damp cloth.

WARNING

c Operating the engine with the air cleaner removed can cause you or others to be burned. The air cleaner not only cleans the air, it stops flame if the engine backfires. If it isn’t there and the engine backfires, you could be burned. Do not drive with the air cleaner removed, and be careful when working on the engine with the air cleaner removed.

Maintenance and do-it-yourself 8-23

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c Never pour fuel into the throttle body or attempt to start the engine with the air cleaner removed. Doing so could result in serious injury.

8-24 Maintenance and do-it-yourself

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WINDSHIELD WIPER BLADES

CAUTION

c After wiper blade replacement, return the wiper arm to its original position; otherwise it may be damaged when the engine hood is opened.

c Make sure the wiper blades contact the glass; otherwise the arms may be damaged from wind pressure.

c Worn windshield wiper blades can damage the windshield and impair driver vision.

CLEANING If your windshield is not clear after using the windshield washer or if a wiper blade chat- ters when running, wax or another material may be on the blade or windshield. Clean the outside of the windshield with a washer solution or a mild detergent. Your windshield is clean if beads do not form when rinsing with clear water. Clean the blade by wiping it with a cloth soaked in a washer solution or a mild deter- gent. Then rinse the blade with clear water. If your windshield is still not clear after

WDI0098

cleaning the blades and using the wiper, replace the blades. REPLACING Replace the wiper blades if they are worn. 1. Lift the wiper arm away from the wind-

shield.

2. Push the release tab,

then move the wiper blade down the wiper arm to re- move.

3. Remove the wiper blade. 4. Insert the new wiper blade onto the wiper

arm until it clicks into place. Maintenance and do-it-yourself 8-25

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PARKING BRAKE AND BRAKE PEDAL

LDI0099

DI0453

CHECKING PARKING BRAKE From the released position, firmly push the parking brake down. If the number of clicks is out of the range listed above, see an authorized NISSAN dealer.

CHECKING BRAKE PEDAL With the engine running, check distance A between the upper surface of the pedal and the metal floor.

WDI0071

If you wax the surface of the hood, be careful not to let wax get into the washer nozzle. This may cause clogging or im- proper windshield washer operation. If wax gets into the nozzle, remove it with a needle or small pin.

8-26 Maintenance and do-it-yourself

Z X

Distance A:

Manual Transmission

Automatic Transmission

Rear Wheel ABS

Four Wheel ABS

4 1/8 in. (105mm)

4 in. (100mm)

4 1/2 in. (115mm)

4 1/4 in. (110mm)

If it is out of the range shown above, see an authorized NISSAN dealer. Self-adjusting brakes Your vehicle is equipped with self-adjusting brakes. The front disc-type brakes self-adjust every time the brake pedal is applied. The rear drum-type brakes on two-wheel drive trucks self-adjust every time the parking brake is applied. The rear drum-type brakes on four- wheel drive trucks self-adjust every time the brake pedal is applied. If the brake pedal goes down farther than normal, it may be due to a lack of adjustment of the rear drum brakes. Apply the parking brake several times.

WARNING

If the brake pedal height does not re- turn to normal, see an authorized NISSAN dealer and have it checked.

Brake pad wear indicators The disc brake pads on your vehicle have audible wear indicators. When a brake pad requires replacement, it will make a high pitched scraping or screeching sound when the vehicle is in motion whether or not the brake pedal is depressed. Have the brakes checked as soon as possible if the wear indicator sound is heard. Under some driving or climate conditions, occasional brake squeak, squeal or other noise may be heard. Occasional brake noise during light to moderate stops is nor- mal and does not affect the function or performance of the brake system. The rear drum brakes (if so equipped) do not have audible wear indicators. Should you ever hear an unusually loud noise from the rear drum brakes, have them inspected as soon as possible by an authorized NISSAN dealer.

Proper brake inspection intervals should be followed. For more information regard- ing brake inspections, see the appropriate maintenance schedule information in the ‘‘NISSAN Service and Maintenance Guide.’’ BRAKE BOOSTER Check the brake booster function with the following steps: 1. With the engine off, press and release times. When the brake pedal several brake pedal movement (distance of travel) remains the same from one pedal application to the next, continue on to next step.

2. While depressing the brake pedal, start the engine. The pedal height should drop a little.

3. With the brake pedal depressed, stop the engine. Keeping the pedal depressed for about 30 seconds, the pedal height should not change.

4. Run the engine for one minute without depressing the brake pedal, then turn it off. Depress the brake pedal several times. The pedal travel distance will de-

Maintenance and do-it-yourself 8-27

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CLUTCH PEDAL

crease gradually with each depression as the vacuum is released from the booster.

If the brakes do not operate properly, have the brakes checked by an authorized NISSAN dealer.

ADI0528

CHECKING CLUTCH PEDAL Press the pedal by hand and be sure the free travel is within the above limit. If free travel is out of the range shown above, see an authorized NISSAN dealer.

8-28 Maintenance and do-it-yourself

Z X

FUSES

PASSENGER COMPARTMENT

CAUTION

Never use a fuse of a higher amperage rating than specified on the fuse box cover. This could damage the electrical system or cause a fire.

If the electrical equipment does not operate, check for an open fuse. 1. Be sure the ignition key and the headlight

switch are OFF.

2. Remove the fuse box cover. 3. Remove the fuse with the fuse puller.

4. If the fuse is open, replace it with a new

fuse.

5. If a new fuse opens again, have the electrical system checked and repaired by an authorized NISSAN dealer.

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Maintenance and do-it-yourself 8-29

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KEYFOB BATTERY REPLACEMENT

8-30 Maintenance and do-it-yourself

Replace the battery in the keyfob as follows: 1. Open the lid using a coin. 2. Replace the battery with a new one. Recommended battery: Toshiba CR2025
or equivalent.

3. Close the lid securely. 4. Press the LOCK button, then the UN- LOCK button two or three times to check the keyfob operation.

If the battery is removed for any reason other than replacement, perform step 4
above. c An improperly disposed battery can hurt the environment. Always confirm local regulations for battery disposal. c The keyfob is water-resistant; how- ever, if it does get wet, immediately wipe completely dry.

c The operational range of the keyfob extends to approximately 33 ft (10 m) from the vehicle. This range may vary with conditions.

LPD0081

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LIGHTS

FCC Notice: Changes or modification not expressly approved by the manufacturer for com- pliance could void the user’s authority to operate the equipment. This device complies with part 15 of the FCC Rules and RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference re- ceived including interference that may cause undesired operation of the device.

HEADLIGHTS The headlight is a semi-sealed beam type which uses a replaceable headlight (halo- gen) bulb. A bulb can be replaced from inside the engine compartment without re- moving the headlight assembly.

CAUTION

c High pressure halogen gas is sealed inside the halogen bulb. The bulb may break if the glass envelope is scratched or the bulb is dropped.

c When handling the bulb, do not

touch the glass envelope.

CAUTION

c Use the same number and wattage

as originally installed: Wattage 65/55
Bulb No. HB5/9007* *: Always check with the Parts De- partment at an authorized NISSAN dealer for the latest parts informa- tion.

LDI0058

Maintenance and do-it-yourself 8-31

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c Aiming is not necessary after replac- ing the bulb. When aiming adjust- ment is necessary, contact an autho- rized NISSAN dealer.

c Do not leave the bulb out of the headlight reflector for a long period of time as dust, moisture, and smoke may enter the headlight body and affect the performance of the head- light.

Replacing the headlight bulb 1. Open the hood. 2. Disconnect

the negative (2) battery

cable.

3 Disconnect the electrical connector from

the rear end of the bulb.

4. Turn the bulb retaining ring counterclock- it is free from the headlamp

wise until reflector and then remove it.

5. Carefully remove the headlight bulb. Do not shake or rotate the bulb when remov- ing it.

DO NOT TOUCH THE BULB.

8-32 Maintenance and do-it-yourself

6. Install the new bulb in the reverse order

of removal.

c Be sure the lip of the bulb socket

contacts the headlight body. Adjusting the headlight aim Before performing aiming adjustment, make sure of the following: a. Use an aiming wall screen. b. Keep all of the tires inflated to the correct

pressure.

c. Place the vehicle and screen on level

ground.

d. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and that the spare tire, jack, and tools are stored). Have the driver or an equivalent weight placed in the driver’s seat.

1. Open the hood. Turn headlight low beam

on.

2. Adjust

the vertical aim by turning the

adjustment screw.

c Cover the opposite headlight and ensure the fog lights (if so equipped) are turned off.

c Adjust beam pattern until cutoff line is positioned at the same height off ground as bulb center (on H-line).

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Maintenance and do-it-yourself 8-33

WDI0135

Z X

If the vehicle front body has been repaired and/or the headlight assembly has been replaced, check aiming. Use the aiming chart shown in the illustration. c Basic illuminating area should be within the range shown. Adjust headlights ac- cordingly.

LDI0050

FOG LIGHTS (if so equipped) Replacing the fog light bulb

CAUTION

c High pressure halogen gas is sealed inside the halogen bulb. The bulb may break if the glass envelope is scratched or the bulb is dropped.

c When handling the bulb, do not

touch the glass envelope.

8-34 Maintenance and do-it-yourself

LDI0028

Z X

1. Remove screw. 2. Disconnect connector. 3. Push the fog light assembly towards the front of the vehicle and pull out to expose the rear of the assembly.

4. Rotate the bulb cover counterclockwise

and remove.

5. Lift the spring retainer. 6. Remove the fog light bulb from housing. 7. Disconnect the electrical connector. 8. Install the new bulb in the reverse order removal. DO NOT TOUCH THE

of BULB.

EXTERIOR AND INTERIOR LIGHTS

Item

Wattage (W)

Bulb No.*

Front combination light:

Headlight Turn signal light Parking light side front Side marker

Rear combination light:

Turn signal Stop/Tail Back-up

License plate light Fog light Dome light type A Dome light type B Dome light type C Cargo light Map light

55/65
28.5

27
27/7
27
3.8
55
— — — 10

9007
3456k 168
168

3157NA 3157k 3156k 168
H3
83
— — — 578

High-mounted stop light

See an authorized NISSAN

dealer for assistance.

*: Always check with the Parts Department at an authorized NISSAN dealer for the latest parts information.

Maintenance and do-it-yourself 8-35

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ADI1123

Replacement procedures All other lights are either type A, B, C or D. When replacing a bulb, first remove the lens and/or cover.

8-36 Maintenance and do-it-yourself

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Maintenance and do-it-yourself 8-37

WDI0100

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WHEELS AND TIRES

DI0047

If you have a flat tire, see the ‘‘In case of emergency’’ section of this manual. TIRE PRESSURE Maximum inflation pressure Do not exceed the maximum inflation pres- sures shown on the side wall of the tire. Tire inflation pressure Check the tire pressure (including the spare at least once a month and always prior to long distance trips. Tire pressure should be checked when tires are COLD. COLD tire pressures are shown on the tire placard 8-38 Maintenance and do-it-yourself

affixed to the inside of the glove box lid. Incorrect tire pressure may adversely affect tire life and vehicle handling. COLD pressure:

After vehicle has been parked for three hours or more or driven less than 1 mile (1.6 km) at moderate speeds.

WARNING

c Improperly inflated tires can fail sud-

denly and cause an accident

c The vehicle weight capacity is indi- cated on the F.M.V.S.S. certification label. Do not load your vehicle be- yond this capacity. Overloading your vehicle may result in reduced tire life, unsafe operating conditions due to premature tire failure, or unfavorable handling characteristics and could also lead to a serious accident. Load- ing beyond the specified capacity may also result in failure of other vehicle components.

c Before taking a long trip, or when- ever you heavily load your vehicle,

use a tire pressure gauge to ensure that the tire pressure is at the speci- fied level.

c Do not drive your vehicle over 85
MPH (140 km/h) unless it is equipped with high speed rated tires. Driving faster than 85 MPH (140 km/h) may result in tire failure, loss of control and possible injury.

c For additional information regarding tires, refer to ‘‘Important Tire Safety Information’’ in the Warranty Infor- mation Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Information booklet (Canada).

TYPES OF TIRES

WARNING

When changing or replacing tires, be sure all four tires are of the same type (i.e., summer, all season or snow) and construction. An authorized NISSAN dealer may be able to help you with information about tire type, size, speed

Z X

rating and availability. Replacement tires may have a lower speed rating than the factory equipped tires, and may not match the potential maxi- mum vehicle speed. Never exceed the maximum speed rating of the tire.

c For additional information regarding tires, refer to ‘‘Important Tire Safety Information’’ in the Warranty Infor- mation Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Information booklet (Canada).

All season tires NISSAN specifies All Season tires on some models to provide good performance for use all year around, including snowy and icy road conditions. All Season Tires are iden- tified by ‘‘ALL SEASON’’ and/or ‘‘M&S’’ on the tire sidewall. Snow tires have better snow traction than All Season tires and may be more appropriate in some areas. Summer tires NISSAN specifies summer tires on some models to provide superior performance on

tire performance in dry roads. Summer snow and ice will be substantially reduced. Summer tires do not have the tire traction rating ‘‘M&S’’ on the tire sidewall. If you plan to operate your vehicle in snowy or icy conditions, NISSAN recommends the use of ‘‘SNOW’’ or ‘‘ALL SEASON’’ tires on all four wheels. Snow tires If snow tires are needed, it is necessary to select tires equivalent in size and load rating to the original equipment tires. If you do not, it can adversely affect the safety and han- dling of your vehicle. If you install snow tires, they must be the same size, brand, construction and tread pattern on all four wheels. Generally, snow tires will have lower speed ratings than factory equipped tires and may not match the potential maximum vehicle speed. Never exceed the maximum speed rating of the tire. For additional traction on icy roads, studded tires may be used. However, some U.S. States and Canadian provinces prohibit their use. Check local, state and provincial

laws before installing studded tires. Skid and traction capabilities of studded snow tires on wet or dry surfaces may be poorer than that of non-studded snow tires. TIRE CHAINS Use of tire chains may be prohibited accord- ing to location. Check the local laws before installing tire chains. When installing tire chains, make sure they are the proper size for the tires on your vehicle and are installed according to the chain manufacturer’s sug- gestions. Use only SAE class ‘‘S’’ chains. Other types may damage your vehicle. Use chain tensioners when recommended by the tire chain manufacturer to ensure a tight fit. Loose end links of the tire chain must be secured or removed to prevent the possibil- ity of whipping action damage to the fenders or undercarriage. If possible, avoid fully loading your vehicle when using tire chains. In addition, drive at a reduced speed. Oth- erwise, your vehicle may be damaged and/or vehicle handling and performance may be adversely affected. Never install tire chains on a TEMPORARY USE ONLY spare tire.

Maintenance and do-it-yourself 8-39

Z X

Tire chains must be installed only on the rear wheels and not on the front wheels. Do not use tire chains on dry roads. Driving with chains in such conditions can cause damage to the various mechanisms of the vehicle due to some overstress. When driv- ing on clear paved roads, be sure to change to 2WD.

WARNING

c After rotating the tires, check and

adjust the tire pressure.

c Retighten the wheel nuts when the vehicle has been driven for 600 miles (1,000 km) (also in cases of a flat tire, etc.).

c Do not include the spare tire in the

tire rotation.

c For additional information regarding tires, refer to ‘‘Important Tire Safety Information’’ in the Warranty Infor- mation Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Information booklet (Canada).

ADI1115

CHANGING WHEELS AND TIRES Tire rotation NISSAN recommends rotating the tires ev- ery 7,500 miles (12,000 km). See ‘‘Flat tire’’ in the ‘‘In case of emergency’’ section for tire replacing procedures.

Wheel nut tightening torque:

98 ft-lb (133 Nzm)

8-40 Maintenance and do-it-yourself

Z X

c Improper service of the spare tire may result in serious personal in- jury. If it is necessary to repair the spare tire, contact an authorized NISSAN dealer.

c For additional information regarding tires, refer to ‘‘Important Tire Safety Information’’ in the Warranty Infor- mation Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Information booklet (Canada).

Replacing tires and wheels When replacing a tire, use the same size, tread design, speed rating and load carrying capacity as originally equipped. Recom- mended types and sizes are shown in ‘‘Wheel/tire size’’ in the ‘‘Technical and con- sumer information’’ section of this manual.

WARNING

c The use of tires other than those recommended or the mixed use of tires of different brands, construction (bias, bias-belted or radial), or tread patterns can adversely affect the ride,

MDI0004

Tire wear and damage

WARNING

c Tires should be periodically in- spected for wear, cracking, bulging or objects caught in the tread. If excessive wear, cracks, bulging or deep cuts are found, the tire(s) should be replaced.

c The original

tires have a built-in tread wear indicator. When the wear indicators are visible, the tire(s) should be replaced.

braking, handling, ground clearance, body-to-tire clearance, tire chain clearance, speedometer calibration, headlight aim and bumper height. Some of these effects may lead to accidents and could result in serious personal injury.

c If the wheels are changed for any reason, always replace with wheels which have the same offset dimen- sion. Wheels of a different offset could cause premature tire wear, de- grade vehicle handling characteris- tics and/or interference with the brake discs/drums. Such interfer- ence can lead to decreased braking efficiency brake pad/shoe wear. Refer to (Wheel/tire size( in the (Technical and consumer information( section of this manual for wheel off-set dimensions.

and/or

early

c Do not install a deformed wheel or tire even if it has been repaired. Such wheels or tires could have unknown structural damage and could fail without warning.

Maintenance and do-it-yourself 8-41

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c The use of retread tires is not recom-

mended.

c For additional information regarding tires, refer to ‘‘Important Tire Safety Information’’ in the Warranty Infor- mation Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Information booklet (Canada).

Four-wheel drive models

CAUTION

Always use tires of the same size, brand, construction (bias, bias-belted or radial), and tread pattern on all four wheels. Failure to do so may result in a circumference difference between tires on the front and rear axles which will cause excessive tire wear and may damage the transmission, transfer case and differential gears.

If excessive tire wear is found, it is recom- mended that all four tires be replaced with tires of the same size, brand, construction and tread pattern. The tire pressure and 8-42 Maintenance and do-it-yourself

wheel alignment should also be checked and corrected as necessary. Contact an authorized NISSAN dealer. Wheel balance Unbalanced wheels may affect vehicle han- dling and tire life. Even with regular use, wheels can get out of balance. Therefore, they should be balanced as required. Wheel balance service should be performed with the wheels off the vehicle. Spin balanc- ing the front wheels on the vehicle could lead to transmission damage. c For additional information regarding tires, refer to ‘‘Important Tire Safety Informa- tion’’ in the Warranty Information Booklet (US) or ‘‘Tire Safety Information’’ in the Warranty and Roadside Assistance Infor- mation booklet (Canada).

Care of wheels c Wash the wheels when washing the ve-

hicle to maintain their appearance.

c Clean the inner side of the wheels when the wheel is changed or the underside of the vehicle is washed.

c Do not use abrasive cleaners when

washing the wheels.

c Inspect wheel rims regularly for dents or corrosion. This may cause loss of pres- sure or damage the tire bead.

c NISSAN recommends waxing the road in

wheels to protect against road salt areas where it is used during winter.

Spare tire (TEMPORARY USE ONLY) Your vehicle may be equipped with a TEM- PORARY USE ONLY spare tire. To avoid property damage or personal injury when using the TEMPORARY USE ONLY spare tire, observe the following cautions:

WARNING

c The spare tire should be used for It should be emergency use only. replaced with the standard tire at the first opportunity to avoid possible tire or differential damage.

c Drive carefully while the TEMPO- RARY USE ONLY spare tire is in- stalled. Avoid sharp turns and abrupt braking while driving.

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c Periodically check spare tire infla- tion pressure. Always keep the pres- sure of the TEMPORARY USE ONLY spare tire at 60 psi (420 kPa, 4.2 bar). Always keep the pressure of the full size spare tire (if so equipped) at the recommended pressure for standard tires, as indicated on the tire placard. For tire placard location, see (Tire placard( in the index of this manual . c With the TEMPORARY USE ONLY spare tire installed do not drive the vehicle at speeds faster than 50 MPH (80 km/h).

c When driving on roads covered with snow or ice, the TEMPORARY USE ONLY spare tire should be used on the front wheels and the original tire used on the rear wheels (drive wheels). Use tire chains only on the two rear original tires.

c Tire tread of the TEMPORARY USE ONLY spare tire will wear at a faster rate than the standard tire. Replace the spare tire as soon as the tread wear indicators appear.

c Do not use the spare tire on other

vehicles.

c Do not use more than one spare tire

at the same time.

c Do not tow a trailer when the TEM- PORARY USE ONLY spare tire is installed.

CAUTION

With the spare tire installed the transfer control lever must be in the 2H position to prevent the transfer case and differential gears from be- ing damaged.

c Do not use tire chains on a TEMPO- RARY USE ONLY spare tire. Tire chains will not fit properly and may cause damage to the vehicle.

c Because the TEMPORARY USE ONLY spare tire is smaller than the original tire, ground clearance is reduced. To avoid damage to the vehicle, do not drive over obstacles. Also, do not drive the vehicle through an automatic car wash since it might get caught.

Maintenance and do-it-yourself 8-43

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MEMO

8-44 Maintenance and do-it-yourself

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9 Technical and consumer information

Capacities and recommended fuel/lubricants........9-2
Fuel recommendation........................................9-4
Engine oil and oil filter recommendation...........9-6
Recommended SAE viscosity number..............9-7
Air conditioner system refrigerant and lubricant recommendations ...............................9-8
Specifications .........................................................9-9
Engine ...............................................................9-9
Wheels and tires..............................................9-10
Dimensions and weights .................................9-11

When traveling or registering your vehicle in another country ....................................................9-12
Vehicle identification ............................................9-12

Vehicle identification number (VIN) plate.................................................................9-12
Vehicle identification number (chassis number).............................................9-12
Engine serial number ......................................9-13
F.M.V.S.S. certification label ...........................9-13
Emission control information label ..................9-14
Tire placard......................................................9-14
Air conditioner specification label....................9-14

Installing front license plate..................................9-15
Vehicle loading information..................................9-15
Terms...............................................................9-15
Determining vehicle payload capacity.............9-16
Securing the load ............................................9-16
Loading tips .....................................................9-17
Truck-camper loading information........................9-17
Payload weight capacity..................................9-19
Measurement of weights .................................9-21
Towing a trailer.....................................................9-21
Maximum load limits........................................9-21
Towing load/specification chart .......................9-23
Towing safety ..................................................9-24
Uniform tire quality grading..................................9-26
Emission control system warranty .......................9-27
Reporting safety defects (US only)......................9-28
Readiness for inspection/maintenance (I/M) test (US only) .......................................................9-28
Owner’s manual/service manual order information............................................................9-30
In the event of a collision ................................9-31

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CAPACITIES AND RECOMMENDED FUEL/ LUBRICANTS The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure described in the ‘‘Do-it-yourself’’ section to determine the proper refill capacity.

Fuel

KA24DE (4 cylinder) VG33E (6 cylinder) VG33ER (6 cylinder with supercharger)

Engine oil

Drain and Refill

KA24DE

VG33E/VG33ER

With oil filter Without oil filter

With oil filter Without oil filter

Cooling system (with heater and reservoir tank)

KA24DE

M/T

A/T

VG33E/VG33ER A/T & M/T

Capacity (Approximate)

US

measure

Imp

measure

15-7/8 gal 19-3/8 gal

19-3/8 gal

13-1/4 gal 16-1/8 gal

16-1/8 gal

3-3/4 qt 3-1/2 qt

3-1/2 qt 3-1/8 qt

7-3/4 qt

7-1/2 qt

11-5/8 qt

3-1/8 qt 2-7/8 qt

2-7/8 qt 2-5/8 qt

6-3/8 qt

6-1/4 qt

9-5/8 qt

Liter

60.2
73.4

73.4

3.5
3.3

3.3
3.0

7.3

7.1

Recommended Fluids & Lubricants

Unleaded gasoline with an octane rating of at least 87
AKI (RON 91)*1

Unleaded gasoline with an octane rating of at least 91
AKI (RON 96)*1

c API Certification Mark *2
c API grade SG/SH, Energy Conserving I & II

or API grade SJ, Energy Conserving *2

c ILSAC grade GF-I & GF-II*2

50% Genuine NISSAN Anti-freeze coolant or equiva- lent

10.95

50% Demineralized or distilled water

*1: For further details, see ‘‘Fuel recommendation’’.

*2: For further details, see ‘‘Recommended SAE engine oil viscosity’’.

9-2 Technical and consumer information

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KA24DE VG33E/ VG33ER

KA24DE VG33E/ VG33ER

4x2

4x2

4x4

4x4 Front

Rear

Manual transmission gear oil

Final drive gear oil

Transfer fluid

Automatic transmission fluid

Power steering fluid

Brake and clutch fluid

Capacity (Approximate)

US

measure 4-1/4 pt

5-7/8 pt

10-3/4 pt 2-3/4 pt

3-1/8 pt

5-7/8 pt

2-3/8 qt

Imp

measure 3-1/2 pt

4-7/8 pt

9 pt

2-1/4 pt

2-5/8 pt

4-7/8 pt

2 qt

Liter

2.0

2.8

5.1
1.3

1.5

2.8

2.2

Refill to the proper oil level according to the instructions in the ‘‘Do-it- yourself’’ section.

Recommended Fluids & Lubricants

API GL-4*1 Viscosity SAE 75W-90 only

API GL-5*1

Nissan Matic ‘D’ (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission Fluid or API GL-4. *4
Nissan Matic ‘D’ (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission Fluid. *4
Genuine NISSAN PSF II or equivalent *7
Genuine Nissan Brake Fluid*5 or equivalent DOT 3 (US FMVSS No. 116) NLGI No. 2 (Lithium Complex) HFC-134a (R-134a)*6
Nissan A/C System Lubricant PAG Type R or equivalent*6

Multi-purpose grease Air conditioning system refrigerant Air conditioning system lubricant *1: For further details, see ‘‘Recommended SAE gear oil viscosity’’. *2: SAE 90 is acceptable in temperatures above 0°F (−18°C). *3: Contact your NISSAN dealer for a list of approved oils. *4: DexronTM III/MerconTM or equivalent may also be used. Outside the Continental United States and Alaska contact an authorized Nissan dealership for more information regarding suitable

1.32 - 1.54 (0.60 - 0.70)

200 ml

lb (kg)

6.8 oz

7.0 oz

—

—

—

fluids, including recommended brand(s) of DexronTM III/MerconTM Automatic Transmission Fluid.

*5: Available in mainland U.S.A. through an authorized NISSAN dealer. *6: For further details, see ‘‘Air conditioner specification label’’. *7: Genuine NISSAN PSF, Canada NISSAN Automatic Transmmission Fluid, DexronTMIII/MerconTM, or equivalent ATF may also be used.

Technical and consumer information 9-3

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FUEL RECOMMENDATION (except Supercharger) Your vehicle is designed to operate on unleaded gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) (Research octane number 91). (Supercharger) Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research octane number 96). If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87 AKI (Re- search octane number 91) can be used, but only under the following precau- tions: c Have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium as soon as pos- sible.

c Avoid full throttle driving and abrupt ac-

celeration.

9-4 Technical and consumer information

CAUTION

c Using a fuel other than that specified could adversely affect the emission control system, and may also affect the warranty coverage.

c Under no circumstances should a leaded gasoline be used, since this will damage the three-way catalyst.

Reformulated Gasoline Some fuel suppliers are now producing re- formulated gasolines. These gasolines are specially designed to reduce vehicle emis- sions. NISSAN supports efforts towards cleaner air and suggests that you use refor- mulated gasoline when available. Gasoline containing oxygenates Some fuel suppliers sell gasoline containing oxygenates such as ethanol, MTBE and methanol with or without advertising their presence. Nissan does not recommend the use of fuels of which the oxygenate content and the fuel compatibility for your NISSAN cannot be readily determined. If in doubt, ask your service station manager.

If you use oxygenate-blend gasoline, please take the following precautions as the usage of such fuels may cause vehicle perfor- mance problems and/or fuel system dam- age. c The fuel should be unleaded and have an octane rating no lower than that recommended for unleaded gasoline.

c If an oxygenate-blend, excepting a methanol blend, it should contain no more than 10% oxygenate. (MTBE may, however, be added up to 15%.)

is used,

c If a methanol blend is used, it should contain no more than 5% methanol It (methyl alcohol, wood alcohol). should also contain a suitable amount of appropriate cosolvents and corrosion inhibitors. If not prop- erly formulated with appropriate co- solvents and corrosion inhibitors, such methanol blends may cause fuel system damage and/or vehicle perfor- mance problems. At this time, suffi- cient data is not available to ensure that all methanol blends are suitable for use in NISSAN vehicles.

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If any driveability problems such as engine stalling and hard hot starting are experi- enced after using oxygenate-blend fuels, immediately change to a non-oxygenate fuel or a fuel with a low blend of MTBE. Take care not to spill gasoline during refueling. Gasoline containing oxygen- ates can cause paint damage. After Market Fuel Additives NISSAN does not recommend the use of any fuel additives (i.e., fuel injector cleaner, octane booster, intake valve deposit remov- ers, etc.) which are sold commercially. Many of these additives intended for gum, varnish or deposit removal may contain active solvents or similar ingredients that can be harmful to the fuel system and engine. Octane rating tips In most parts of North America, you should use unleaded gasoline with an octane rating of at least 87 (except supercharger) or 91
(supercharger) AKI (Anti-Knock Index). However, for non-supercharged vehicles only, you may use unleaded gasoline with an octane rating as low as 85 AKI in high altitude areas (over 4,000 ft [1,219 m]) such

as: Colorado, Montana, New Mexico, Utah, Wyoming, northeastern Nevada, southern Idaho, western South Dakota, western Ne- braska, and the part of Texas which is directly south of New Mexico. Using unleaded gasoline with an octane rating lower than stated above can cause persistent, heavy ‘‘spark knock.’’ (‘‘Spark knock’’ is a metallic rapping noise.) If severe, this can lead to engine damage. If you detect a persistent heavy spark knock even when using gasoline of the stated octane rating, or if you hear steady spark knock while holding a steady speed on level roads, have an authorized NISSAN dealer correct the condition. Fail- ure to correct the condition is misuse of the vehicle, for which NISSAN is not re- sponsible. Incorrect ignition timing may result in spark knock, after-run and/or overheating, which may cause excessive fuel consumption or engine damage. If any of the above symp- toms are encountered, have your vehicle checked at an authorized NISSAN dealer. However, now and then you may notice light spark knock for a short time while accelerating or driving up hills. This is

no cause for concern, because you get the greatest fuel benefit when there is light spark knock for a short time under heavy engine load.

Technical and consumer information 9-5

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ENGINE OIL AND OIL FILTER RECOMMENDATION Selecting the correct oil

It is essential to choose engine oil with the correct quality and viscosity to ensure sat- isfactory engine life and performance. NISSAN recommends the use of a low friction oil (energy conserving oil) in order to improve fuel economy and conserve en- ergy. Oils which do not have the specified quality label should not be used as they could cause engine damage.

9-6 Technical and consumer information

WTI0033

Only those engine oils with the American Petroleum Institute (API) CERTIFICATION MARK on the front of the container should be used. This type of oil supersedes the existing API SG, SH or SJ and Energy Conserving I & II categories. If you cannot find engine oil with the API CERTIFICATION MARK, use an API grade SG/SH, Energy Conserving I & II or API grade SJ, Energy Conserving oil. An oil with a single designation SG or SH, or in combi- nation with other categories (for example, SG/CC or SG/CD) may also be used if one with the API CERTIFICATION MARK cannot

be found. An ISLAC grade GF-I & GF-II oil can also be used. Mineral based or synthetic type oils may be used in your NISSAN vehicle. These oils must however, meet the API quality and SAE viscosity ratings specified for your ve- hicle. Do not mix mineral based and syn- thetic type oils in the engine. Oil additives NISSAN does not recommend the use of oil additives. The use of an oil additive is not necessary when the proper oil type is used and maintenance intervals are followed. Oil which may contain foreign matter or has been previously used should not be used. Oil viscosity thickness The engine oil viscosity or changes with temperature. Because of this, it is important that the engine oil viscosity be selected based on the temperatures at which the vehicle will be operated before the next oil change. The chart ‘‘Recom- mended SAE viscosity number’’ shows the recommended oil viscosities for the ex- pected ambient temperatures. Choosing an oil viscosity other than that recommended

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could cause serious engine damage. Selecting the correct oil filter Your new NISSAN vehicle is equipped with a high-quality genuine NISSAN oil filter. When replacing, use a genuine NISSAN oil filter or its equivalent for the reason de- scribed in ‘‘Change intervals’’. Change intervals The oil and oil filter change intervals for your engine are based on the use of the specified quality oils and filters. Oil and filter other than the specified quality, or oil and filter change intervals longer than recommended could reduce engine life. Damage to the engine caused by improper maintenance or use of incorrect oil filter quality and/or vis- cosity is not covered by the new NISSAN vehicle warranties. Your engine was filled with a high quality engine oil when it was built. You do not have to change the oil before the first recom- mended change interval. Oil and filter change intervals depend upon how you use your vehicle. Operation under the following conditions may require more frequent oil and filter changes:

— repeated short distance driving at cold

outside temperatures,

RECOMMENDED SAE VISCOSITY NUMBER

— driving in dusty conditions, — extensive idling, — towing a trailer.

ATI1028

c SAE 5W-30 viscosity oil is preferred for all temperatures. SAE 10W-30, SAE 10W-40 viscosity oils may be used if the ambient temperature is above 0°F (-18°C).

Technical and consumer information 9-7

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Contact an authorized NISSAN dealer when servicing your air conditioner system.

AIR CONDITIONER SYSTEM REFRIGERANT AND LUBRICANT RECOMMENDATIONS The air conditioner system in this NIS- SAN vehicle must be charged with the refrigerant HFC-134a (R-134a) and the lubricant, NISSAN A/C system lubricant PAG Type R or the exact equivalents.

CAUTION

The use of any other refrigerant or lubricant will cause severe damage to the air conditioning system and will require the replacement of all air con- ditioner system components.

The refrigerant HFC-134a (R-134a) in your NISSAN vehicle does not harm the earth’s ozone layer. Although this refrigerant does not affect the earth’s atmosphere, certain government regulations require the recov- ery and recycling of any refrigerant during automotive air conditioner system service. An authorized NISSAN dealer has the trained technicians and equipment needed to recover and recycle your air conditioner system refrigerant.

ATI0510

c 80W-90 for the differential and 75W-90
for the transfer case are preferable for ambient temperatures below 104°F (40°C).

9-8 Technical and consumer information

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SPECIFICATIONS

ENGINE Model Type Cylinder arrangement Bore × Stroke Displacement Firing order Idle speed Ignition timing degree (BTDC) at idle speed CO percentage at idle speed

in (mm) cu in (cm3)

rpm

degree/rpm [No air] %

KA24DE Gasoline, 4-cycle 4-cylinder in-line 3.504 × 3.780 (89.0 × 96.0) 145.78 (2,389) 1-3-4-2

VG33E/VG33ER Gasoline, 4-cycle 6-cylinder, V-slanted at 60° 3.602 x 3.268 (91.5 x 83.0) 199.84 (3,275) 1-2-3-4-5-6

See the ‘‘Emission Control Label’’ on the underside of the hood.

Spark plug

Spark plug gap Camshaft operation Generator belt size

PFR5G-11 (Standard) *1
PFR6G-11 (Cold) *1

Nominal: in (mm)

0.043 (1.1) Timing chain

(except Supercharger) PFR5G-11 (Standard) *1
PFR6G-11 (Cold) *1
PFR4G-11 (Hot) *1
0.043 (1.1) Timing belt *2

(Supercharger) PFR6G-11 (Standard) *1
PFR7G-11 (Cold) *1
PFR5G-11 (Hot) *1

Width × Length

in (mm)

0.413 x 35.63 (10.5 x 905)

0.701 x 31.69 (17.8 x 805)

*1: Always check with the Parts Department at an authorized NISSAN dealer for the latest parts information. *2: Periodic maintenance is necessary. See 9Periodic maintenance schedules9 in the 9NISSAN Service and Maintenance Guide.9

The spark ignition system of this vehicle meets all requirements of the Canadian Interference — Causing Equipment Regulations.

Technical and consumer information 9-9

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WHEELS AND TIRES

4X2

King Cab:

Crew Cab

4X4

King Cab:

Crew Cab:

XE

SE

SC

XE

SE

SC

XE

SE

SC

XE

SE

SC

Road wheel/offset in (mm)

15X6JJ/1.18 (30) Steel 15X7JJ/0.79 (20) Alloy 15X7JJ/1.18 (30) Steel* 15X7JJ/1.57 (40) Alloy*

16X7JJ/1.57 (40) Alloy

17X7JJ/1.57 (40) Alloy

15X7JJ/1.18 (30) Alloy 15X7JJ/1.57 (40) Alloy

16X7JJ/1.57 (40) Alloy

17X7JJ/1.57 (40) Alloy

15X7JJ/1.18 (30) Steel 15X7JJ/1.57 (40) Alloy

16X7JJ/1.57 (40) Alloy

17X7JJ/1.57 (40) Alloy

15X7JJ/1.18 (30) Alloy 15X7JJ/1.57 (40) Alloy

16X7JJ/1.57 (40) Alloy

17X7JJ/1.57 (40) Alloy

* Not available with KA24DE engine.

9-10 Technical and consumer information

Spare tire size

T135/90D16
T135/90D16
P265/70R15* P265/70R15*

P255/65R16

P265/55R17

P265/70R15
P265/70R15

P255/65R16

P265/55R17

P265/70R15
P265/70R15

P265/70R16

P265/55R17

P265/70R15
P265/70R15

P265/70R16

P265/55R17

Tire

P225/70R15
P225/70R15
P265/70R15* P265/70R15*

P255/65R16

P265/55R17

P265/70R15
P265/70R15

P255/65R16

P265/55R17

P265/70R15
P265/70R15

P265/70R16

P265/65R17

P265/70R15
P265/70R15

P265/70R16

P265/65R17

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DIMENSIONS AND WEIGHTS

Drive Type Body Wheelbase Overall length*1
Overall width

Overall height

Front tread

Rear tread

Wheelbase Gross vehicle weight rating lb (kg)

King Cab

Long

5153 (202.9) 1808 (71.2)*4
1605 (63.2)*2
1694 (66.7)*3
1687 (66.4)*5
1395 (54.9)*2
1525 (60) 1390 (54.7)*2
1507 (59.3) 2950 (116.1)

2WD

Crew Cab

Short

5077 (199.9) 1808 (71.2)*4

1694 (66.7)*3
1687 (66.4)*5

Crew Cab

Long

5532 (217.8) 1808 (71.2)**4

1694 (66.7)*3
1687 (66.4)*5

King Cab

Long

5153 (202.9) 1808 (71.2)*4

1694 (66.7)*3
1687 (66.4)*5

4WD

Crew Cab

Short

5077 (199.9) 1808 (71.2)*4

Unit: (mm) (in)

Crew Cab

Long

5532 (217.8) 1808 (71.2)*4

1687 (66.4)

1687 (66.4)

1525 (60)

1525 (60)

1525 (60)

1525 (60)

1525 (60)

1507 (59.3)

1507 (59.3)

1507 (59.3)

1507 (59.3)

1507 (59.3)

2950 (116.1)

3329.9 (131.1)

2950 (116.1)

2950 (116.1)

3329.9 (131.1)

Gross axle weight rating

See the ‘‘F.M.V.S.S. certification label’’ on the driver side door jamb pillar.

Front Rear

lb (kg) lb (kg)

*1: Includes rear step bumper. *2: XE with KA24DE engine. *3: XE with VG33E engine and SE models. *4: With over-fender. *5: SC with VG33ER engine.

Technical and consumer information 9-11

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WHEN TRAVELING OR REGIS- TERING YOUR VEHICLE IN ANOTHER COUNTRY When planning to drive your NISSAN vehicle in another country, you should first find out if the fuel available is suitable for your vehicle’s engine. Using fuel with too low an octane rating may cause engine damage. All gasoline vehicles can be operated with unleaded gasoline. Therefore, avoid driving your vehicle in ar- eas where appropriate fuel is not available. When transferring the registration of your vehicle to another country, state, province or district, it may be necessary to modify the vehicle to meet local laws and regulations. The laws and regulations for motor vehicle emission control and safety standards vary according to the country, state, province or district; therefore, vehicle specifications may differ. When any vehicle is to be taken into another country, state, province or dis- trict and registered, its modifications, transportation and registration are the responsibility of the user. NISSAN is not responsible for any inconvenience that may result.

VEHICLE IDENTIFICATION

CA0018

ATI1009

VEHICLE IDENTIFICATION NUMBER (VIN) PLATE The vehicle identification number plate is attached to the top of the instrument panel on the driver’s side. This number is the identification for your vehicle and is used in the vehicle registration.

VEHICLE IDENTIFICATION NUMBER (Chassis number)

9-12 Technical and consumer information

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ATI1016

WTI0029

WTI0013

ENGINE SERIAL NUMBER The number is stamped on the engine as shown.

F.M.V.S.S. CERTIFICATION LABEL The Federal Motor Vehicle Safety Standard (FMVSS) certification label is attached as shown. This label contains valuable vehicle information, such as: Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating (GAWR), month and year of manufacture, Vehicle Identification Number (VIN), etc. Review it carefully.

Technical and consumer information 9-13

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WTI0014

LTI0023

WTI0015

EMISSION CONTROL INFORMATION LABEL The emission control is attached to the underside of the hood as shown.

information label

TIRE PLACARD The cold tire pressure is shown on the tire placard affixed to the inside of the glove box lid.

AIR CONDITIONER SPECIFICATION LABEL The label is attached to the underside of the hood as shown.

9-14 Technical and consumer information

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INSTALLING FRONT LICENSE PLATE

Use the following steps to mount the front license plate: 1. Remove the two screw gromments from

the glove box.

2. Carefully drill a hole using a 0.39 inch (10
mm) drill bill at each location mark (small dimple) on the bumper fascia.

3. Insert one grommet into each hole. 4. Insert a small screwdriver into the grom-

met to turn the plastic insert.

5. Install the license plate with two M5 x 25

mm bolts.

VEHICLE LOADING INFORMATION

WARNING

c It is extremely dangerous to ride in a cargo area inside of a vehicle. In a collision, people riding in these ar- eas are more likely to be seriously injured or killed.

c Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts. c Be sure everyone in the vehicle is in a seat with their seat belt properly fas- tened.

TERMS It is important to familiarize yourself with the following terms before loading your vehicle. c Curb Weight (actual weight of your including: vehicle) − vehicle weight standard and optional equipment, fluids, emergency tire assembly. This weight does not include passengers and cargo.

spare

tools,

and

WTI1016

c GVW (Gross Vehicle Weight) − curb weight plus the combined weight of pas- sengers and cargo.

Technical and consumer information 9-15

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3) After loading (cargo and passengers), reweigh your vehicle to determine if ei- ther GVWR or GAWR for your vehicle is exceeded. If GVWR is exceeded, re- move cargo as necessary. If either the front or rear GAWR is exceeded, shift the load or remove cargo as necessary.

c GVWR (Gross Vehicle Weight Rating) − maximum total weight (load) limit speci- fied for the vehicle.

c GAWR (Gross Axle Weight Rating) − maximum weight (load) limit specified for the front or rear axle.

DETERMINING VEHICLE PAY- LOAD CAPACITY The payload capacity of this vehicle is de- termined by weight, not by available cargo space. For example, a roof rack, bike car- rier, or similar equipment does not increase payload carrying capacity of your vehicle. To determine vehicle payload capacity: Vehicle weight can be determined by using a commercial-grade scale, found at places such as a truck stop, gravel quarry, grain elevator, or a scrap metal recycling facility. 1) Determine the curb weight of your ve-

hicle.

2) Compare the curb weight amount to the GVWR specified for your vehicle to de- termine how much more weight your vehicle can carry.

9-16 Technical and consumer information

ATI1020

SECURING THE LOAD For your convenience, tie down hooks are placed at each corner of the truck box. These may be used to help secure cargo loaded into the truck box.

WARNING

c Properly secure all cargo with ropes or straps to help prevent it from sliding or shifting. Do not place cargo higher than the seat backs. In a sudden stop or collision, unse- cured cargo could cause personal injury.

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c Do not load your vehicle any heavier than the GVWR or the maximum front and rear GAWR’s. If you do, parts on your vehicle can break, tire damage could occur, or it can change your vehicle handles. This could result in loss of control and cause personal injury.

the way

CAUTION

Overloading can shorten the life of your vehicle. Failures caused by overloading are not covered by your warranty.

LOADING TIPS c The GVW must not exceed GVWR or GAWR as specified on the FMVSS Cer- tification Label located on the driver’s door jamb pillar.

c Do not load the front and rear axle to the GAWR. Doing so will exceed the GVWR.

c Loads should be spread out, and cargo should be properly secured. Large or heavy objects should be placed toward

the front of the truck box to help prevent sliding or shifting.

TRUCK-CAMPER LOADING INFORMATION

It

Crew Cab models: Crew Cab models should not be used to carry a slide-in camper. Regular and King Cab models: This information is provided for you to prop- erly install a slide-in camper and is based on the National Highway Traffic Safety Admin- istration regulations. is recommended that, before installing the camper, you care- fully read the following information and en- sure that the camper meets the specifica- tions. This information may not apply to some Canada model vehicles. Special body vehicles Some vehicles are equipped with commer- cial or camper bodies. However, this Own- er’s Manual does not cover these options. For further information, please refer to the body manufacturer’s instruction manual.

Technical and consumer information 9-17

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WARNING

Improper loading may be dangerous. If a load is too far back, it can affect handling characteristics. If a load is too far forward, the front axle may be over- loaded.

ATI0703

Location for center of gravity The illustration indicates the recommended cargo center of gravity location zone. King cab: L1 = 960.1 mm (37.8 in), L2 = 1,087.1 mm (42.8 in)

9-18 Technical and consumer information

ATI0705

When the truck is used to carry a slide-in camper, the total cargo load of the truck consists of the camper manufacturer’s weight figure, plus: c the weight of installed additional camper equipment not included in the camper manufacturer’s weight figure, c the weight of camper cargo, c and the weight of occupants in the camper. The total cargo load should not exceed the truck’s pay load weight rating and the camp- er’s center of gravity should fall within the truck’s recommended center of gravity loca- tion zone when installed.