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jump starting. • Be sure your vehicle is not touching the jump start • Observe all Battery Warnings in Section 7 of this


vehicle.


manual, while jump starting your vehicle.


WARNING!


Do not attempt to push or tow your vehicle to get it started. Unburned fuel could enter the catalytic converter and, once the engine has started, ignite and damage the converter and vehicle.


MAINTAINING YOUR VEHICLE


CONTENTS


䡵 6.1L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
䡵 Onboard Diagnostic System — OBD II . . . . . . . . 297
▫ Loose Fuel Filler Cap Message . . . . . . . . . . . . 297


䡵 Emissions Inspection And Maintenance


Programs


. . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
䡵 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 299
䡵 Dealer Service . . . . . . . . . . . . . . . . . . . . . . . . . 300
䡵 Maintenance Procedures . . . . . . . . . . . . . . . . . . 300
. . . . . . . . . . . . . . . . . . . . . . . . . . 301


▫ Engine Oil


▫ Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . 304
▫ Drive Belts — Check Condition And


Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
▫ Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 305
▫ Engine Air Cleaner Filter . . . . . . . . . . . . . . . . 305
▫ Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 305
▫ Catalytic Converter . . . . . . . . . . . . . . . . . . . . 306
▫ Maintenance-Free Battery . . . . . . . . . . . . . . . . 307
▫ Air Conditioner Maintenance . . . . . . . . . . . . . 309


294 MAINTAINING YOUR VEHICLE


▫ Power Steering Fluid Check . . . . . . . . . . . . . . 310
▫ Body Lubrication . . . . . . . . . . . . . . . . . . . . . 311
▫ Windshield Wiper Blades . . . . . . . . . . . . . . . . 312
▫ Windshield Washers — Front And Rear . . . . . 312
▫ Exhaust System . . . . . . . . . . . . . . . . . . . . . . 313
▫ Cooling System . . . . . . . . . . . . . . . . . . . . . . . 314
▫ Hoses And Vacuum/Vapor Harnesses . . . . . . . 319
▫ Brake System . . . . . . . . . . . . . . . . . . . . . . . . 319
▫ Brake Fluid Level Check . . . . . . . . . . . . . . . . 321
▫ Fuel System Hoses . . . . . . . . . . . . . . . . . . . . 322
▫ Automatic Transmission . . . . . . . . . . . . . . . . 323
▫ Front And Rear Wheel Bearings . . . . . . . . . . . 324


▫ Appearance Care And Protection From


䡵 Fuse Panel


Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
. . . . . . . . . . . . . . . . . . . . . . . . . . . 328
▫ Interior Fuses . . . . . . . . . . . . . . . . . . . . . . . . 328
▫ Underhood Fuses (Power Distribution Center) . 330
▫ Underhood Fuses (Integrated Power Module) . 332
䡵 Vehicle Storage . . . . . . . . . . . . . . . . . . . . . . . . 334
䡵 Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . 334
䡵 Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . 335
▫ Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . 335
▫ Front Turn Signal . . . . . . . . . . . . . . . . . . . . . 337
▫ Front Fog Light . . . . . . . . . . . . . . . . . . . . . . 338
▫ Rear Tail, Stop, Turn Signal, And Back-Up


Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339


▫ Center High Mounted Stop Light (CHMSL) . . . 340
䡵 Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . 341
䡵 Fluids, Lubricants, And Genuine Parts . . . . . . . . 342


MAINTAINING YOUR VEHICLE 295


▫ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
▫ Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343


296 MAINTAINING YOUR VEHICLE


6.1L ENGINE


ONBOARD DIAGNOSTIC SYSTEM — OBD II Your vehicle is equipped with a sophisticated onboard diagnostic system called OBD II. This system monitors the performance of the emissions, engine, and automatic transmission control systems. When these systems are operating properly, your vehicle will provide excellent performance and fuel economy, as well as engine emis- sions well within current government regulations. If any of these systems require service, the OBD II system will turn on the “Malfunction Indicator Light.” It will also store diagnostic codes and other information to assist your service technician in making repairs. Al- though your vehicle will usually be drivable and not need towing, see your dealer for service as soon as possible.


MAINTAINING YOUR VEHICLE 297


CAUTION!


• Prolonged driving with the “Malfunction Indica- tor Light” on could cause further damage to the emission control system. It could also affect fuel economy and driveability. The vehicle must be serviced before any emissions tests can be per- formed. • If the “Malfunction Indicator Light” is flashing while the engine is running, severe catalytic con- verter damage and power loss will soon occur. Immediate service is required.


Loose Fuel Filler Cap Message After fuel is added, the vehicle diagnostic system can determine if the fuel filler cap is loose, improperly installed, or damaged. A loose fuel filler cap message will be displayed in the instrument cluster. Tighten the gas


298 MAINTAINING YOUR VEHICLE


cap until a ⬙clicking⬙ sound is heard. This is an indication that the gas cap is properly tightened. Press the odometer reset button to turn the message off. If the problem persists, the message will appear the next time the vehicle is started. This might indicate a damaged cap. If the problem is detected twice in a row, the system will turn on the Malfunction Indicator Light (MIL). Resolving the problem will turn the MIL light off.


EMISSIONS INSPECTION AND MAINTENANCE PROGRAMS In some localities, it may be a legal requirement to pass an inspection of your vehicle’s emissions control system. Failure to pass could prevent vehicle registration.


For states which have an I/M (Inspection and Maintenance) requirement, this check verifies the following: the MIL (Malfunction Indicator Lamp)


is functioning and is not on when the engine is running, and that the OBD (On Board Diagnostic) system is ready for testing. Normally, the OBD system will be ready. The OBD system may not be ready if your vehicle was recently serviced, if you recently had a dead battery, or a battery replacement. If the OBD system should be determined not ready for the I/M test, your vehicle may fail the test. Your vehicle has a simple ignition key actuated test which you can use prior to going to the test station. To check if your vehicle’s OBD system is ready, you must do the following: 1. Insert your ignition key into the ignition switch. 2. Turn the ignition to the ON position, but do not crank or start the engine. 3. If you crank or start the engine, you will have to start this test over.


4. As soon as you turn your key to the ON position, you will see your MIL symbol come on as part of a normal bulb check. 5. Approximately 15 seconds later, one of two things will happen:


a. The MIL will flash for about 10 seconds and then return to being fully illuminated until you turn off the ignition key or start the engine. This means that your vehicle’s OBD system is not ready and you should not proceed to the I/M station. b. The MIL will not flash at all and will remain fully illuminated until you turn off the ignition key or start the engine. This means that your vehicle’s OBD system is ready and you can proceed to the I/M station.


If your OBD system is not ready, you should see your authorized dealer or repair facility. If your vehicle was recently serviced or had a battery failure or replacement,


MAINTAINING YOUR VEHICLE 299


you may need to do nothing more than drive your vehicle as you normally would in order for your OBD system to update. A recheck with the above test routine may then indicate that the system is now ready. Regardless of whether your vehicle’s OBD system is ready or not ready, if the MIL symbol is illuminated during normal vehicle operation, you should have your vehicle serviced before going to the I/M station. The I/M station can fail your vehicle because the MIL symbol is on with the engine running.


REPLACEMENT PARTS Use of genuine Mopar威 parts for normal/scheduled maintenance and repairs is highly recommended to in- sure the designed performance. Damage or failures caused by the use of non-Mopar威 parts for maintenance and repairs will not be covered by the manufacturer’s warranty.


300 MAINTAINING YOUR VEHICLE


DEALER SERVICE Your dealer has the qualified service personnel, special tools and equipment to perform all service operations in an expert manner. Service Manuals are available which include detailed service information for your vehicle. Refer to these manuals before attempting any procedure yourself. NOTE: systems can result against you.


Intentional tampering with emissions control in civil penalties being assessed


WARNING!


You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the proper equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.


MAINTENANCE PROCEDURES The pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides the maintenance items for which there are fixed maintenance intervals, there are other items that should operate satisfactorily without periodic maintenance. However, if a malfunction of these items does occur, it


could adversely affect the engine or vehicle performance. These items should be inspected if a malfunction is observed or suspected. Engine Oil


Checking Oil Level To assure proper engine lubrication, the engine oil must be maintained at the correct level. Check the oil level at regular intervals, such as every fuel stop. The best time to check the engine oil level is about 5
minutes after a fully warmed engine is shut off or before starting the engine after it has sat overnight. Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings. Maintain the oil level in the “SAFE” range. Adding one quart of oil when the reading is at the bottom of the “SAFE” range will result in an oil level at the top of the “SAFE” range on these engines.


MAINTAINING YOUR VEHICLE 301


NOTE: Fill engine oil one quart at a time.


Engine Oil Dipstick


302 MAINTAINING YOUR VEHICLE


CAUTION!


Overfilling or underfilling will cause oil aeration or loss of oil pressure. This could damage your engine.


CAUTION!


Operating the engine with the oil levels below the safe zone, or operating with oil levels that exceed the top of the safe zone may cause engine damage.


Change Engine Oil Road conditions and your kind of driving affects the interval at which your oil should be changed. Check the following list to see if any apply to you. • Day or night temperatures are below 32°F (0°C).


speeds during hot weather, above 90°F (32°C).


• Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More than 50% of your driving is at sustained high • Trailer towing. If ANY of these apply to you then change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first. Refer to “Maintenance Schedule B” in Section 8 of this manual. If none of these apply to you, then change your engine oil at every interval shown on “Maintenance Schedule ⬙A.⬙ Refer to Section 8 of this manual.


NOTE: Under no circumstances should oil change in- tervals exceed 6,000 miles (10 000 km) or 6 months whichever comes first. Engine Oil Selection For best performance and maximum protection under all types of operating conditions, the manufacturer only recommends full synthetic engine oils that are API rated as SM/CF and meet the requirements of DaimlerChrysler Material Standard MS-10725. Use Mopar or an equivalent oil meeting the specification MS-10725. The manufacturer recommends the use of a full synthetic engine oil, such as Mobil 1威 SAE 0W-40 or equivalent. Engine Oil Viscosity Chart The proper SAE viscosity grade of engine oil should be selected based on the following recommendation and be within the operating temperature shown in the engine oil viscosity chart.


MAINTAINING YOUR VEHICLE 303


Materials Added to Engine Oil The manufacturer strongly recommends against the ad- dition of any additives (other than leak detection dyes) to the engine oil. Engine oil is an engineered product and it’s performance may be impaired by supplemental ad- ditives.


304 MAINTAINING YOUR VEHICLE


Disposing of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle. Used oil and oil filters, indiscriminately discarded, can present a problem to the environment. Contact your dealer, service station, or governmental agency for advice on how and where used oil and oil filters can be safely discarded in your area. Engine Oil Filter The engine oil filter should be replaced at every engine oil change. Engine Oil Filter Selection The manufacturer’s engines have a full-flow type oil filter. Use a filter of this type for replacement. The quality of replacement filters varies considerably. Only high quality filters should be used to assure most efficient service. Mopar Engine Oil Filters are a high quality oil filter and are recommended.


Drive Belts — Check Condition and Tensioner Belt tension is controlled by means of an automatic tensioner. No belt tension adjustments are required. However, belt and belt tensioner condition should be inspected at the specified intervals, and replaced if re- quired. See your authorized dealer for service. At the mileage indicated on the appropriate “Mainte- nance Schedule,” all belts and tensioner should be checked for condition. Improper belt tension can cause belt slippage and failure. Belts should be inspected for evidence of cuts, cracks, glazing, or frayed cords and replaced if there is indication of damage which could result in belt failure. Low gen- erator belt tension can cause battery failure. Also check belt routing to make sure there is no interfer- ence between the belts and other engine components.


Spark Plugs Spark plugs must fire properly to assure engine perfor- mance and emission control. New plugs should be in- stalled at the specified mileage. The entire set should be replaced if there is any malfunction due to a faulty spark plug. Malfunctioning spark plugs can damage the cata- lytic converter. For proper type of replacement spark plugs, refer to the “Vehicle Emission Control Informa- tion” label in the engine compartment. Engine Air Cleaner Filter Under normal driving conditions, replace the air filter at the intervals shown on “Maintenance Schedule A.” If, however, you drive the vehicle frequently under dusty or severe conditions, the filter element should be inspected periodically and replaced if necessary at the intervals shown on “Maintenance Schedule B.”


MAINTAINING YOUR VEHICLE 305


WARNING!


The air cleaner can provide a measure of protection in the case of engine backfire. Do not remove the air cleaner unless such removal is necessary for repair or maintenance. Make sure that no one is near the engine compartment before starting the vehicle with the air cleaner removed. Failure to do so can result in serious personal injury.


Fuel Filter A plugged fuel filter can cause stalling, limit the speed at which a vehicle can be driven or cause hard starting. Should an excessive amount of dirt accumulate in the fuel tank, filter replacement may be necessary. See your local dealer for service.


306 MAINTAINING YOUR VEHICLE


Catalytic Converter The catalytic converter requires the use of unleaded fuel only. Leaded gasoline will destroy the effectiveness of the catalyst as an emission control device. Under normal operating conditions, the catalytic con- verter will not require maintenance. However, it is im- portant to keep the engine properly tuned to assure proper catalyst operation and prevent possible catalyst damage.


CAUTION!


Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. In the event of engine malfunction, particularly involv- ing engine misfire or other apparent loss of perfor- mance, have your vehicle serviced promptly. Contin- ued operation of your vehicle with a severe malfunction could cause the converter to overheat, resulting in possible damage to the converter and the vehicle.


NOTE: systems can result against you.


Intentional tampering with emissions control in civil penalties being assessed


WARNING!


A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your ex- haust system. Do not park or operate your vehicle in areas where your exhaust system can contact any- thing that can burn.


In unusual situations involving grossly malfunctioning engine operation, a scorching odor may indicate severe and abnormal catalyst overheating. If this occurs, the vehicle should be stopped, the engine shut off and the vehicle allowed to cool. Thereafter, service, including a tune-up to manufacturer’s specifications, should be ob- tained immediately.


MAINTAINING YOUR VEHICLE 307


To minimize the possibility of catalyst damage: • Do not shut off the engine or interrupt the ignition when the transmission is in gear and the vehicle is in motion. • Do not try to start engine by pushing or towing the • Do not idle the engine with any spark plug wires disconnected or removed, such as when diagnostic testing, or for prolonged periods during very rough idling or malfunctioning operating conditions.


vehicle.


Maintenance-Free Battery Your vehicle is equipped with a maintenance-free battery. You will never have to add water, nor is periodic main- tenance required.


308 MAINTAINING YOUR VEHICLE


WARNING!


Battery posts, terminals, and related accessories con- tain lead and lead compounds. Always wash hands after handling the battery.


To determine the battery charge, check the battery test indicator (if equipped) on top of the battery. Refer to the illustration.


CAUTION!


It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked (+) positive and negative (-) and identified on the battery case. Also, if a “fast charger” is used while battery is in the vehicle, disconnect both vehicle battery cables be- fore connecting the charger to battery. Do not use a “fast charger” to provide starting voltage.


Air Conditioner Maintenance For best possible performance, your air conditioner should be checked and serviced by an Authorized Dealer at the start of each warm season. This service should include cleaning of the condenser fins and a performance test. Drive belt tension should also be checked at this time.


MAINTAINING YOUR VEHICLE 309


WARNING!


• Use only refrigerants and compressor lubricants approved by the manufacturer for your air condi- tioning system. Some unapproved refrigerants are flammable and can explode, injuring you. Other unapproved refrigerants or lubricants can cause the system to fail, requiring costly repairs. Refer to the Warranty Information Book for further warranty information. • The air conditioning system contains refrigerant under high pressure. To avoid risk of personal injury or damage to the system, adding refrigerant or any repair requiring lines to be disconnected should be done by an experienced repairman.


310 MAINTAINING YOUR VEHICLE


Refrigerant Recovery and Recycling R-134a Air Conditioning Refrigerant is a hydrofluorocar- bon (HFC) that is endorsed by the Environmental Pro- tection Agency and is an ozone-saving product. How- ever, the manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment. NOTE: Use only manufacturer approved A/C System Sealers, Stop Leak Products, Seal Conditioners, Compres- sor Oil, or Refrigerants. Power Steering Fluid Check The power steering system requires the use of Mopar威 (P/N Hydraulic 05142893AA), which meets DaimlerChrysler Material Standard MS-10838.


System Power


equivalent,


Steering


Fluid


or


CAUTION!


Do not use Automatic Transmission Fluid (ATF) or other types of power steering fluids when servicing the power steering system of this vehicle. Damage to the power steering system can result from the use of the wrong power steering fluid.


Checking the power steering fluid level at a defined service interval is not required. The fluid should only be checked if a leak is suspected, abnormal noises are apparent, and/or the system is not functioning as antici- pated. Coordinate inspection efforts through a certified “DaimlerChrysler Dealership.”


WARNING!


Fluid level should be checked on a level surface with the engine off to prevent injury from moving parts, and to insure accurate fluid level reading. Do not overfill. Use only the manufacturer’s recommended fluid.


If necessary, add fluid to restore to the proper indicated level. With a clean cloth, wipe any spilled fluid from all surfaces. Refer to Fluids, Lubricants, and Genuine Parts for correct fluid type. NOTE: Upon initial start-up in cold weather, the power steering pump may make noise for a short period of time. This is due to the cold, thick fluid in the steering system. This noise should be considered normal, and does not in any way damage the steering system.


MAINTAINING YOUR VEHICLE 311


Body Lubrication Locks and all body pivot points, including such items as seat tracks, doors, trunk and hood hinges, should be lubricated periodically to assure quiet, easy operation and to protect against rust and wear. Prior to the appli- cation of any lubricant, the parts concerned should be wiped clean to remove dust and grit; after lubricating excess oil and grease should be removed. Particular attention should also be given to hood latching compo- nents to insure proper function. When performing other underhood services, the hood latch, release mechanism and safety catch should be cleaned and lubricated. The external lock cylinders should be lubricated twice a year, preferably in the fall and spring. Apply a small amount of a high quality Mopar威 Lock Cylinder Lubri- cant or equivalent directly into the lock cylinder.


312 MAINTAINING YOUR VEHICLE


Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be cleaned periodically with a sponge or soft cloth and a mild nonabrasive cleaner. This will remove accu- mulations of salt or road film. Operation of the wipers on dry glass for long periods may cause deterioration of the wiper blades. Always use washer fluid when using the wipers to remove salt or dirt from a dry windshield. Avoid using the wiper blades to remove frost or ice from the windshield. Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc. Windshield Washers — Front and Rear On vehicles equipped with a Electronic Vehicle Informa- tion Center (EVIC), the low washer fluid level will be indicated. When the sensor detects a low fluid level, the windshield will light on the vehicle graphic outline and


the “Washer Fluid Low” message will be displayed. Refer to “Electronic Vehicle Information Center” in Section 4 of this manual. The fluid reservoir for the windshield washers and the rear window washer is shared. It is located in the front of the engine compartment on the passenger side and should be checked for fluid level at regular intervals. Fill the reservoir with windshield washer solvent (not antifreeze/coolant) and operate the system for a few seconds to flush out the residual water.


WARNING!


Commercially available windshield washer solvents are flammable. They could ignite and burn you. Care must be exercised when filling or working around the washer solution.


Exhaust System The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system. Whenever a change is noticed in the sound of the exhaust system, when exhaust fumes can be detected inside the vehicle, or when the underside or rear of the vehicle is damaged, have a competent mechanic inspect the com- plete exhaust system and adjacent body areas for broken, damaged, deteriorated, or mispositioned parts. Open seams or loose connections could permit exhaust fumes to seep into the passenger compartment. In addition, inspect the exhaust system each time the vehicle is raised for lubrication or oil change. Replace as required.


MAINTAINING YOUR VEHICLE 313


WARNING!


Exhaust gases can injure or kill. They contain carbon monoxide (CO) which is colorless and odorless. Breathing it can make you unconscious and can eventually poison you. To avoid breathing CO, fol- low the preceding safety tips.


314 MAINTAINING YOUR VEHICLE


Cooling System


WARNING!


• When working near the radiator cooling fan, dis- connect the fan motor lead or turn the ignition switch to the OFF position. The fan is temperature controlled and can start at any time the ignition switch is in the ON position. • You or others can be badly burned by hot coolant or steam from your radiator. If you see or hear steam coming from under the hood, don’t open the hood until the radiator has had time to cool. Never try to open a cooling system pressure cap when the radiator is hot.


Coolant Checks Check engine coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where


applicable). If coolant is dirty or rusty in appearance, the system should be drained, flushed and refilled with fresh coolant. Check the front of the A/C condenser for any accumulation of bugs, leaves, etc. If dirty, clean by gently spraying water from a garden hose vertically down the face of the condenser. Check the coolant recovery bottle tubing for brittle rub- ber, cracking, tears, cuts and tightness of the connection at the bottle and radiator. Inspect the entire system for leaks. With the engine at normal operating temperature (but not running), check the cooling system pressure cap for proper vacuum sealing by draining a small amount of coolant from the radiator drain cock. If the cap is sealing properly, the engine coolant (antifreeze) will begin to drain from the coolant recovery bottle. DO NOT RE- MOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT.


Cooling System — Drain, Flush and Refill At the intervals shown on the appropriate “Maintenance Schedule,” the system should be drained, flushed and refilled. If the solution is dirty or contains a considerable amount of sediment, clean and flush with a reliable cooling system cleaner. Follow with a thorough rinsing to remove all deposits and chemicals. Properly dispose of old antifreeze solution. Selection Of Coolant Use only the manufacturer’s recommended coolant, refer to Fluids, Lubricants and Genuine Parts for correct coolant type.


MAINTAINING YOUR VEHICLE 315


CAUTION!


Mixing of coolants other than specified HOAT en- gine coolants, may result in engine damage and may decrease corrosion protection. If a non-HOAT cool- ant is introduced into the cooling system in an emergency, it should be replaced with the specified coolant as soon as possible. Do not use plain water alone or alcohol base engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. This vehicle has not been designed for use with Propylene Glycol based coolants. Use of Propylene Glycol based coolants is not recommended.


316 MAINTAINING YOUR VEHICLE


Adding Coolant Your vehicle has been built with an improved engine coolant that allows extended maintenance intervals. This coolant can be used up to 5 Years or 100,000 miles before replacement. To prevent reducing this extended mainte- nance period, it is important that you use the same coolant throughout the life of your vehicle. Please review these recommendations for using Hybrid Organic Addi- tive Technology (HOAT) coolant. When adding coolant, a minimum solution of 50% rec- ommended Mopar Antifreeze/ Coolant 5 Year/100,000
Mile Formula HOAT (Hybrid Organic Additive Technol- ogy), or equivalent, in water should be used. Use higher concentrations (not to exceed 70%) if temperatures below ⫺34°F (⫺37°C ) are anticipated. Use only high purity water such as distilled or deionized water when mixing the water/engine coolant solution.


The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system. Please note that it is the owner’s responsibility to main- tain the proper level of protection against freezing ac- cording to the temperatures occurring in the area where the vehicle is operated. NOTE: Mixing coolant types will decrease the life of the engine coolant and will require more frequent coolant changes. Cooling System Pressure Cap The cap must be fully tightened to prevent loss of coolant, and to insure that coolant will return to the radiator from the coolant recovery bottle. The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces.


WARNING!


• The warning words “DO NOT OPEN HOT” on the cooling system pressure cap are a safety pre- caution. Never add coolant when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap while the system is hot or under pressure. • Do not use a pressure cap other than the one specified for your vehicle. Personal injury or engine damage may result.


Disposal of Used Engine Coolant Used ethylene glycol based engine coolant is a regulated substance requiring proper disposal. Check with your local authorities to determine the disposal rules for your community. To prevent ingestion by animals or children


MAINTAINING YOUR VEHICLE 317


do not store ethylene glycol based engine coolant in open containers or allow it to remain in puddles on the ground. If ingested by a child, contact a physician immediately. Clean up any ground spills immediately. Coolant Level The coolant bottle provides a quick visual method for determining that the coolant level is adequate. With the engine off and cold, the level of the coolant in the bottle should be between the ranges indicated on the bottle. The radiator normally remains completely full, so there is no need to remove the radiator cap unless checking for coolant freeze point or replacing coolant. Advise your service attendant of this. As long as the engine operating temperature is satisfactory, the coolant bottle need only be checked once a month. When additional coolant is needed to maintain the proper level, it should be added to the coolant bottle. Do not overfill.


318 MAINTAINING YOUR VEHICLE


Points To Remember NOTE: When the vehicle is stopped after a few miles (a few kilometers) of operation, you may observe vapor coming from the front of the engine compartment. This is normally a result of moisture from rain, snow, or high humidity accumulating on the radiator and being vapor- ized when the thermostat opens, allowing hot coolant to enter the radiator. If an examination of your engine compartment shows no evidence of radiator or hose leaks, the vehicle may be safely driven. The vapor will soon dissipate. • Do not overfill the coolant recovery bottle. • Check coolant freeze point in the radiator and in the coolant recovery bottle. If antifreeze needs to be added, contents of coolant recovery bottle must also be protected against freezing.


• If frequent coolant additions are required, or if the level in the coolant recovery bottle does not drop when the engine cools, the cooling system should be pres- sure tested for leaks. • Maintain coolant concentration at 50% HOAT engine coolant (minimum) and distilled water for proper corrosion protection of your engine which contains aluminum components. • Make sure that the radiator and coolant recovery bottle overflow hoses are not kinked or obstructed. • Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the condenser clean, also. • Do not change the thermostat for summer or winter install


operation. If replacement is ever necessary,


ONLY the correct type thermostat. Other designs may result in unsatisfactory coolant performance, poor gas mileage, and increased emissions.


Hoses And Vacuum/Vapor Harnesses Inspect surfaces of hoses and nylon tubing for evidence of heat and mechanical damage. Hard or soft spots, brittle rubber, cracking, tears, cuts, abrasions, and exces- sive swelling indicate deterioration of the rubber. Pay particular attention to those hoses nearest to high heat sources such as the exhaust manifold. Inspect hose routing to be sure hoses do not come in contact with any heat source or moving component which may cause heat damage or mechanical wear. Insure nylon tubing in these areas has not melted or collapsed.


MAINTAINING YOUR VEHICLE 319


Inspect all hose connections such as clamps and cou- plings to make sure they are secure and no leaks are present. Components should be replaced immediately if there is any evidence of wear or damage that could cause failure. Brake System In order to assure brake system performance, all brake system components should be inspected periodically. Suggested service intervals can be found on the appro- priate “Maintenance Schedule.” Refer to Section 8 of this manual.


320 MAINTAINING YOUR VEHICLE


WARNING!


Riding the brakes can lead to brake failure and possibly an accident. Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures, excessive lining wear, and possible brake damage. You wouldn’t have your full braking capacity in an emergency.


Brake And Power Steering Hoses When the vehicle is serviced for scheduled maintenance, inspect surface of hoses and nylon tubing for evidence of heat and mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasion, and excessive swelling indicate deterioration of the rubber. Particular attention should be made to examining those hose surfaces nearest to high heat sources, such as the exhaust manifold.


Insure nylon tubing in these areas has not melted or collapsed. Inspect all hose connections such as clamps and cou- plings to make sure they are secure and no leaks are present. NOTE: Often, fluid such as oil, power steering fluid, and brake fluid are used during assembly plant opera- tions to facilitate the assembly of hoses to couplings. Therefore, oil wetness at the hose-coupling area is not necessarily an indication of leakage. Actual dripping of hot fluid when systems are under pressure (during vehicle operation), should be noted before a hose is replaced based on leakage. Inspection of brake hoses should be performed NOTE: whenever the brake system is serviced and at every engine oil change. Inspect hydraulic brake hoses for surface cracking, scuffing, or worn spots. If there is any evidence of cracking, scuffing, or worn spots, the hose


should be replaced immediately! Eventual deterioration of the hose can take place resulting in a possibility of a burst failure.


WARNING!


Worn brake hoses can burst and cause brake failure. You could have an accident. If you see any signs of cracking, scuffing, or worn spots, have the brake hoses replaced immediately.


Brake Fluid Level Check The fluid level in the master cylinder should be checked when performing underhood services, or immediately if the brake system warning light indicates system failure.


MAINTAINING YOUR VEHICLE 321


Clean the top of the master cylinder area before removing the cap. Add fluid to bring the level up to the top of the “FULL” mark on the side of the master cylinder reservoir. Overfilling of fluid is not recommended because it may cause leaking in the system. Add enough fluid to bring the level up to the require- ments described on the brake fluid reservoir. With disc brakes, fluid level can be expected to fall as the brake pads wear. However, low fluid level may be caused by a leak and a checkup may be needed. Use only manufacturer’s recommended brake fluid, refer to Fluids, Lubricants and Genuine Parts for correct fluid type.


322 MAINTAINING YOUR VEHICLE


WARNING!


• Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts and the brake fluid catching fire. • Use of a brake fluid that has a lower initial boiling point than the recommended MOPAR DOT 3
product or a brake fluid that is unidentified as to FMVSS specification may result in sudden brake failure during hard prolonged braking. You could have an accident.


Use only brake fluid that has been in a tightly closed container to avoid contamination from foreign matter or moisture.


CAUTION!


Do not allow petroleum base fluid to contaminate the brake fluid, all brake seal components could be damaged causing partial or complete brake failure.


Fuel System Hoses Electronic Fuel Injection high pressure fuel systems are designed with hoses and quick connect fittings which have unique material characteristics to provide adequate sealing and resist attack by deteriorated gasoline. You are urged to use only the manufacturer’s specified hoses with quick connect fittings, or their equivalent in material and specification, in any fuel system servicing. It is mandatory to replace any damaged hoses or quick connect fittings that have been removed during service.


Care should be taken in installing quick connect fittings to insure they are properly installed and fully connected. See your authorized dealer for service. Automatic Transmission


Fluid Level Check Regular automatic transmission fluid level checks are not required. For this reason the dipstick is omitted. If you notice fluid loss or gear shift malfunction, have your authorized dealer check the transmission fluid level.


MAINTAINING YOUR VEHICLE 323


CAUTION!


Using a transmission fluid other than the manufac- turer’s recommended fluid may cause deterioration in transmission shift quality and/or torque converter shudder. Using a transmission fluid other than that recommended by the manufacturer will result in more frequent fluid and filter changes. Refer to the Fluids, Lubricants and Genuine Parts section for correct fluid type.


324 MAINTAINING YOUR VEHICLE


CAUTION!


The fluid level is preset at the factory and does not require adjustment under normal operating condi- tions. If a transmission fluid leak occurs, visit your authorized dealer immediately. Severe damage to the transmission may occur. Your authorized dealer has the proper tools to accurately adjust the fluid level.


Fluid and Filter Changes Automatic transmission fluid and filter should be changed as follows: Maintenance Schedule “A” — No change necessary. Maintenance Schedule “B” – Every 60,000 miles (100 000
km) change fluid and filter under the following condi- tions:


• Police, taxi, limousine, commercial type operation, or trailer towing where the vehicle is driven regularly for more than 45 minutes of continuous operation.


If the transmission is disassembled for any reason, the fluid and filter should be changed. Front And Rear Wheel Bearings Front and rear wheel bearings are permanently sealed. No regular maintenance is required for these compo- nents. Appearance Care And Protection From Corrosion


Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo- graphic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle.


The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle. What Causes Corrosion? Corrosion is the result of deterioration or removal of paint and protective coatings from your vehicle. The most common causes are: • Road salt, dirt and moisture accumulation. • Stone and gravel impact. • Insects, tree sap and tar. • Salt in the air near seacoast localities. • Atmospheric fallout/industrial pollutants.


MAINTAINING YOUR VEHICLE 325


Washing • Wash your vehicle regularly. Always wash your ve- hicle in the shade using Mopar威 Car Wash or a mild car wash soap, and rinse the panels completely with clear water. • If insects, tar, or other similar deposits have accumu- lated on your vehicle, use Mopar威 Super Kleen Bug and Tar Remover to remove. • Use Mopar威 Cleaner Wax to remove road film, stains, and to protect your paint finish. Take care never to scratch the paint. • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish.


326 MAINTAINING YOUR VEHICLE


CAUTION!


Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces.


Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month. • It is important that the drain holes in the lower edges of the doors, rocker panels and tailgate must be kept clear and open. • If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such repairs is considered the responsibility of the owner.


• If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating have your vehicle repaired as soon as possible. The cost of such repairs is considered the responsibil- ity of the owner. • Aluminum wheels should be cleaned regularly with a mild soap and water to prevent corrosion. To remove heavy soil, use Mopar威 Wheel Cleaner or select a nonabrasive, non-acidic cleaner. Do not use scouring pads, steel wool, a bristle brush or metal polishes. Only Mopar威 cleaners are recommended. Do not use oven cleaner. Avoid automatic car washes that use acidic solutions or harsh brushes that may damage the wheels’ protective finish. • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., assure that such materials are well packaged and sealed.


mud or stone shields behind each wheel.


• If a lot of driving is done on gravel roads, consider • Use Mopar威 Touch Up Paint on scratches or chips as soon as possible. Your authorized dealer has touch up paint to match the color of your vehicle.


Interior Care Use Mopar威 Total Clean to clean fabric upholstery and carpeting. Interior Trim should be cleaned starting with a damp cloth, a damp cloth with Mopar威 Total Clean, then Mopar威 Spot & Stain Remover if absolutely necessary. Do not use harsh cleaners or Armorall. Use Mopar威 Total Clean to clean vinyl upholstery. Leather Seat Care & Cleaning Mopar威 Total Clean is specifically recommended for leather upholstery.


MAINTAINING YOUR VEHICLE 327


Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and damage the leather upholstery and should be removed promptly with a damp cloth. Stubborn soils can be removed easily with a soft cloth and Mopar威 Total Clean. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids, solvents, deter- gents, or ammonia based cleaners to clean your leather upholstery. Application of a leather conditioner is not required to maintain the original condition.


WARNING!


Do not use volatile solvents for cleaning purposes. Many are potentially flammable, and if used in closed areas they may cause respiratory harm.


328 MAINTAINING YOUR VEHICLE


Glass Surfaces All glass surfaces should be cleaned on a regular basis with Mopar威 Glass Cleaner or any commercial household-type glass cleaner. Never use an abrasive type cleaner. Use caution when cleaning inside rear windows equipped with electric defrosters. Do not use scrapers or other sharp instruments which may scratch the elements. When cleaning the rear view mirror, spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror. Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic. When cleaning the lenses, care must be taken to avoid scratching the plastic. 1. Clean with a wet soft rag. A mild soap solution may be used, but do not use high alcohol content or abrasive cleaners. If soap is used, wipe clean with a clean damp rag.


2. Dry with a soft tissue. Seat Belt Maintenance Do not bleach, dye or clean the belts with chemical solvents or abrasive cleaners. This will weaken the fabric. Sun damage will also weaken the fabric. If the belts need cleaning, use Mopar威 Total Clean, a mild soap solution, or lukewarm water. Do not remove the belts from the vehicle to wash them. Replace the belts if they appear frayed or worn or if the buckles do not work properly.


FUSE PANEL


Interior Fuses The fuse panel is on the lower instrument panel just to the left of the steering column.


MAINTAINING YOUR VEHICLE 329


Cavity


10
11
12


13
14


15


Fuse Panel Location Description Audio Amp (B+)


Fuse/Color 30 Amp Green 15 Amp Blue Sunroof (B+) 10 Amp Red Htd Mirror (EBL)


Cavity


Door Locks (B+)


Description Rr Pwr Out (B+)


Fuse/Color 20 Amp Yel- low 10 Amp Red Rr HVAC (R/O) 10 Amp Red OCM (B+) 20 Amp Yel- low 15 Amp Blue Steer Col Lock (B+) 20 Amp Yel- low 10 Amp Red Ign Run Only Out (R/O) Spare 10 Amp Red Mem. Sw, Courtesy Lamp


Pwr Outlet (B+)


(B+)


Spare 20 Amp Yel- low 10 Amp Red Tire Press Mon (R/O)


Cigar Ltr (R/A)


330 MAINTAINING YOUR VEHICLE


Cavity 16
17
19
20
21
22
24
25


CB1
CB2
CB3


Description


Fuse/Color 10 Amp Red SCM, Cluster OBD (B+) 15 Amp Blue Flipper Glass (B+) 10 Amp Red OCM (R/S) 10 Amp Red WCM, Cluster (R/S) 15 Amp Blue Autowipe (Accy Delay) 15 Amp Blue Rear Wiper (B+) 10 Amp Red PDC, FCM, A580 (R/S) 10 Amp Red ABS, Trans. Case Switch


20 Amp 20 Amp 20 Amp


(R/S) Cycle -Wipers (B+) Non - Cycle Seats (B+) Non - Cycle Windows (De- lay)


Underhood Fuses (Power Distribution Center)


Power Distribution Center


Cavity 10
11
12
13
14
15


ASD


Description


Fuse/Color 40 Amp Green HVAC Blower 30 Amp Pink Power Outlets Rr Wiper/Ign R/O 30 Amp Pink 30 Amp Pink ABS Pump Spare 50 Amp Red Spare 40 Amp Green Acc Delay/Seats Spare 40 Amp Green Starter/JB Power 30 Amp Pink 40 Amp Green EBL/Htd Mirror 40 Amp Green JB Power Spare Spare


Cig Ltr/T-Tow


MAINTAINING YOUR VEHICLE 331


Cavity 16


17
18
19
20
21
22
23
24
25
26
27
28


29


ABS Valves


Description IPM/Coils


Fuse/Color 25 Amp Natu- ral Spare 20 Amp Yellow TCM/AC Clutch 20 Amp Yellow Ign Sw 20 Amp Yellow PCM Batt (Gasoline Only) 30 Amp Pink Spare 20 Amp Yellow FDCM 20 Amp Yellow Fuel Pump 20 Amp Yellow FDCM/E-Diff. Spare 15 Amp Blue 25 Amp Natu- ral Spare


Brake/Stop Lamps NGC/Injectors


332 MAINTAINING YOUR VEHICLE


Cavity 30
31
32
33
34
35
36
38
39
40


Fuse/Color Spare Spare Micro Relay Micro Relay Micro Relay Micro Relay Spare Spare Mini Relay Mini Relay


Description


Underhood Fuses (Integrated Power Module)


TCM Rly (Gasoline Only) Starter Rly AC Clutch Rly Fuel Pump Rly


HVAC Blower Rly ASD Rly


Integrated Power Module


Cavity 10
11
12
13
14
15
16


Description Wiper On/Off Rly Wiper Hi/Lo Rly Horn Rly


Fuse/Color Micro Relay Micro Relay Micro Relay Spare Micro Relay Micro Relay Micro Relay 10 Amp Red 10 Amp Red 10 Amp Red Mini Relay 20 Amp Yellow FCM Batt #4
20 Amp Yellow FCM Batt #2
20 Amp Yellow Adjustable Pedal 20 Amp Yellow Ft Fog Lamps 20 Amp Yellow Horn


Lt T-Tow Stop/Turn Rly Rt T-Tow Stop/Turn Rly Park Lamps Rly Lt Park Lamps T-Tow Park Lamps Rt Park Lamps Rad Fan Hi Rly


MAINTAINING YOUR VEHICLE 333


Cavity 17
18
19
20
21
22
23
24
25
26
27
28
29
30


Description


Fuse/Color 20 Amp Yellow Rear Fogs 20 Amp Yellow FCM Batt #1
20 Amp Yellow Lt T-Tow Stop/Turn 20 Amp Yellow FCM Batt #3
20 Amp Yellow Rt T-Tow Stop/Turn 30 Amp Pink 50 Amp Red Mini Relay Micro Relay Micro Relay 15 Amp Blue 20 Amp Yellow IOD #2 (Audio) ORC (Ign R/.S) 10 Amp Red 10 Amp Red ORC (Ign R/O)


FDCM Mod Rad Fan Rad Fan Lo Rly Ft Fog Lamps Rly Adjustable Pedal Rly IOD #1


334 MAINTAINING YOUR VEHICLE


labeled Ignition-Off Draw (IOD#1).


VEHICLE STORAGE If you are leaving your vehicle dormant for more than 21
days you may want to take steps to protect your battery. You may: • Remove fuse #27 in the Intelligent Power Module • Or, disconnect the negative cable from the battery. • Anytime you store your vehicle, or keep it out of service (i.e. vacation) for two weeks or more, run the air conditioning system at idle for about five minutes in the fresh air and high blower setting. This will insure adequate system lubrication to minimize the possibility of compressor damage when the system is started again.


REPLACEMENT BULBS


Interior Lights Bulb Type Glove Box Light . . . . . . . . . . . . . . . . . . . . . . . . . 194
Grab Handle Light . . . . . . . . . . . . . . . . L002825W5W Overhead Console Reading Lights . . . . . . . . . . VT4976
Rear Cargo Light . . . . . . . . . . . . . . . . . . . . . . . 214–2
Visor Vanity Light . . . . . . . . . . . . . . . . . . . . . V26377
Underpanel Courtesy Lights. . . . . . . . . . . . . . . . . 906
Instrument Cluster (General Illumination) . . . . . . . 103
Telltale/Hazard Light . . . . . . . . . . . . . . . . . . . . . . 74
* Available only from authorized dealers.


Exterior Lights Bulb Type Backup Lights . . . . . . . . . . . . . . . . . . . . . . . . . 3157K Front Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . 9145
Front Park/Turn Light . . . . . . . . . . . . . . . . . . . 3157K Front Side Marker . . . . . . . . . . . . . . . . . . . . . . . 2825
Headlights (Low Beam) . . . . . . . . . . . . . . . . . . . 9006
Headlights (High Beam) . . . . . . . . . . . . . . . . . . . 9005
Rear License Plate Light. . . . . . . . . . . . . . . . . . . . 168
Rear Stop/Tail Lights . . . . . . . . . . . . . . . . . . . . 3157K Rear Turn/Tail Lights (2) . . . . . . . . . . . . . . . . . . 3157
NOTE: Numbers refer to commercial bulb types that can be purchased from your authorized dealer. If a bulb needs to be replaced, visit your authorized dealer or refer to the applicable Service Manual.


MAINTAINING YOUR VEHICLE 335


BULB REPLACEMENT


Head Light


1. Open the hood. 2. Remove the headlamp cover.


336 MAINTAINING YOUR VEHICLE


3. Turn the low or high beam bulb 1/4 turn counter clockwise to remove from housing.


4. Disconnect the electrical connector and replace the bulb.


CAUTION!


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


Front Turn Signal


1. Open the hood. 2. Remove the headlamp cover.


MAINTAINING YOUR VEHICLE 337


4. Disconnect the electrical connector and replace the bulb.


3. Turn the turn signal bulb 1/4 turn counter clockwise to remove from housing.


338 MAINTAINING YOUR VEHICLE


CAUTION!


CAUTION!


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.


Front Fog Light


1. Reach behind the front fascia from under the vehicle. 2. Turn the front fog light bulb 1/4 turn counter clock- wise to remove from housing. 3. Disconnect the electrical connector and replace bulb.


Rear Tail, Stop, Turn Signal, and Back-Up Lights


1. Raise the liftgate. 2. Remove the two Torx fasteners.


MAINTAINING YOUR VEHICLE 339


3. Squeeze the socket assembly tabs to remove it from the housing.


4. Pull the bulb to remove it from the socket. 5. Replace the bulb, reinstall the socket, and reattach the light assembly.


340 MAINTAINING YOUR VEHICLE


Center High Mounted Stop Light (CHMSL)


1. Remove the two screws securing the CHMSL.


2. Twist the bulb socket to remove from the CHMSL housing. 3. Pull the bulb out of the socket. 4. Replace the bulb, reinstall the socket and reattach the CHMSL.


FLUID CAPACITIES


Fuel (Approximate) Engine Oil with Filter


6.1 Liter Engine (SAE 0W-40, API Certified)


Cooling System * 6.1 Liter Engine (Mopar威 Engine Coolant/Antifreeze 5 Year/


100,000 Mile Formula)


* Includes heater and coolant recovery bottle filled to MAX level.


MAINTAINING YOUR VEHICLE 341


U.S.


20.6 Gallons


7 Qts


14.8 Qts


Metric 78 Liters


6.6 Liters


14 Liters


342 MAINTAINING YOUR VEHICLE


FLUIDS, LUBRICANTS, AND GENUINE PARTS Engine Component Engine Coolant


Engine Oil (6.1L Engine)


Oil Filter (6.1L Engine) Spark Plugs


Fuel Selection (6.1L Engine)


Fluid, Lubricant, or Genuine Part Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or- ganic Additive Technology) Use API Certified SM/CF synthetic engine oil. SAE 0W-40 is recommended, meeting the requirements of DaimlerChrysler Material Standard MS-10725. Mopar威 Oil Filter (P/N 05281090) or equivalent. Refer to the Vehicle Emission Control Information label in the engine com- partment. Premium Unleaded 91 Octane Only or higher.


Chassis Component Automatic Transmission Transfer Case


Axle Differential (Front-Rear)


Brake Master Cylinder


Power Steering Reservoir


MAINTAINING YOUR VEHICLE 343


Fluid, Lubricant, or Genuine Part Mopar威 ATF+4 Automatic Transmission Fluid Castrol威 BOT89 M1 Plus Lubricant Usage of other fluid/lubricants is NOT recommended. Mopar威 Synthetic Gear & Axle Lubricant SAE 75W-140 (API-GL5) or equivalent. Mopar威 DOT 3 Brake Fluid, SAE J1703 should be used. If DOT 3, SAE J1703 brake fluid is not available, then DOT 4 is acceptable. Use only rec- ommended brake fluids. This system requires the use of Mopar威 Hydraulic System Power Steering Fluid (P/N 05142893AA) or equivalent, which meets DaimlerChrysler Ma- terial Standard MS-10838.


MAINTENANCE SCHEDULES


CONTENTS


䡵 Emission Control System Maintenance . . . . . . . . 346
䡵 Maintenance Schedules . . . . . . . . . . . . . . . . . . . 346


▫ Schedule “B” . . . . . . . . . . . . . . . . . . . . . . . . 349
▫ Schedule “A” . . . . . . . . . . . . . . . . . . . . . . . . 358


M


346 MAINTENANCE SCHEDULES


EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and reliability. More frequent main- tenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service also should be done any time a malfunction is suspected. NOTE: Maintenance, replacement, or repair of the emis- sion control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U.S. EPA or, in the State of Califor- nia, California Air Resources Board regulations.


MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle. First is Schedule ⴖBⴖ. It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule. • Day or night temperatures are below 32°F (0°C) • Stop and go driving • Excessive engine idling • Driving in dusty conditions • Short trips of less than 10 miles (16.2 km) • More than 50% of your driving is at sustained high • Trailer towing


speeds during hot weather, above 90°F (32°C)


NOTE: Most vehicles are operated under the conditions listed for Schedule “B.” If ANY of these apply to you, change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first, and follow the maintenance rec- ommendations in “Maintenance Schedule B.” If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first, and follow “Schedule B” of the “Maintenance Schedules” section of this manual. Second is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Sched- ule “B.” Use the schedule that best describes your driving condi- tions. Where time and mileage are listed, follow the interval that occurs first.


MAINTENANCE SCHEDULES 347


CAUTION!


Failure to perform the required maintenance items may result in damage to the vehicle.


At Each Stop for Fuel • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accu- racy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark. • Check the windshield washer solvent, add as required.


348 MAINTENANCE SCHEDULES


damage.


Once a Month • Check the tire pressure and look for unusual wear or • Inspect the battery and clean and tighten the terminals • Check the fluid levels of the coolant reservoir, brake • Check all lights and all other electrical items for correct


master cylinder, and add as needed.


as required.


operation.


At Each Oil Change • Change the engine oil filter. • Inspect the exhaust system. • Inspect brake hoses. • Check the engine coolant/anti-freeze level, hoses, and


clamps.


Schedule “B” Follow this schedule if you usually operate your vehicle under one or more of the following conditions. • Day or night temperatures are below 32°F (0°C) • Stop and go driving • Excessive engine idling • Driving in dusty conditions • Short trips of less than 10 miles (16.2 km) • More than 50% of your driving is at sustained high


speeds during hot weather, above 90°F (32°C)


SCHEDULE “B” 349


• Trailer towing If ANY of these apply to you, change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first, and follow the maintenance rec- ommendations in “Maintenance Schedule B.” If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first, and follow “Schedule B” of the “Maintenance Schedules” section of this manual.


350 SCHEDULE “B”


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Drain and refill the front and rear axles. Inspect the brake linings.


3,000
(5 000)


6,000
(10 000)


9,000
(15 000)


12,000
(20 000)


15,000
(25 000)


SCHEDULE “B” 351


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Inspect the PCV Valve, replace if necessary.〫 Drain and refill the front and rear axles. Inspect the brake linings. Drain the transfer case and refill.


18,000
(30 000)


21,000
(35 000)


24,000
(40 000)


27,000
(45 000)


30,000
(50 000)


352 SCHEDULE “B”


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Drain and refill the front and rear axles. Inspect the brake linings.


33,000
(55 000)


36,000
(60 000)


39,000
(65 000)


42,000
(70 000)


45,000
(75 000)


SCHEDULE “B” 353


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Inspect the PCV Valve, replace if necessary.〫 Inspect drive belt, replace if necessary. Inspect the brake linings. Drain and refill the front and rear axles. Drain and refill the transfer case fluid. Drain and refill the automatic transmission fluid, and replace filter. Flush and replace engine coolant/anti-freeze.


48,000
(80 000)


51,000
(85 000)


54,000
(90 000)


57,000
(95 000)


60,000
(100 000)


354 SCHEDULE “B”


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Inspect the drive belt, replace if necessary. Inspect the brake linings. Drain and refill the front and rear axle fluid.


63,000
(105 000)


66,000
(110 000)


69,000
(115 000)


72,000
(120 000)


75,000
(125 000)


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Inspect the PCV Valve, replace if necessary.〫 Inspect the drive belt, replace if necessary.* Drain and refill the transfer case fluid. Inspect the brake linings. Drain and refill the front and rear axle fluid.


78,000
(130 000)


81,000
(135 000)


84,000
(140 000)


87,000
(145 000)


90,000
(150 000)


SCHEDULE “B” 355


356 SCHEDULE “B”


Miles (Kilometers) Change the engine oil and engine oil filter, if not replaced at 3 months. Inspect the engine air cleaner filter, replace if nec- essary. Replace the spark plugs. Inspect the drive belt, replace if necessary.* Inspect the brake linings. Drain and refill the front and rear axle fluid. Flush and replace the engine coolant/anti-freeze, if not done at 60 months.


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