2008 Hyundai Tucson Owners Manual

D080B02O-AAT Towing the 4 Wheel Drive Vehicle

CAUTION:

o The 4WD vehicle should never be towed with the wheels on the ground. This can cause serious damage to the transaxle or the 4WD system.

o When towing the vehicle, take care not to cause damage to the bumper or under- body of the vehicle.

dolly

dolly

When towing the 4WD vehicle, it must be towed by lifting all 4 wheels or using the towing dolly.

D080C04JM

D080C03JM

o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the vehicle.

D080D01O-AAT EMERGENCY TOWING

Towing Hooks

HJM4022

Towing Hooks

HJM4023

WHAT TO DO IN AN EMERGENCY

19

IF YOU LOSE YOUR KEYS

D120A01A-AAT If you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car and you cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you.

For emergency towing when no commercial tow vehicle is available, attach a tow cable, chain or strap to one of the towing hooks under the front/rear of your vehicle. Be very careful when attempting this procedure when the ve- hicle is on any unpaved surface to avoid dam- age to your vehicle. Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are dam- aged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towed vehicle to steer it and operate the brakes.

NOTE: To avoid serious damage to your 4WD ve- hicle, limit the towing to 10 mph and not for more than 1 mile at ANY TIME.

CORROSION PREVENTION & APPEARANCE CARE

Corrosion Protection ..................................................... 4-2
To Help Prevent Corrosion ........................................... 4-2
Washing and Waxing .................................................... 4-3
Cleaning the Interior ...................................................... 4-5

4 CORROSION PREVENTION AND APPEARANCE CARE

CORROSION PROTECTION

E010A01A-AAT Protecting Your Hyundai from Corro- sion

By using the most advanced design and con- struction practices to combat corrosion, Hyundai produces cars of the highest quality. However, this is only part of the job. To achieve the long-term corrosion resistance your Hyundai can deliver, the owner's cooperation and assistance is also required.

E010B01A-AAT Common Causes of Corrosion

The most common causes of corrosion on your car are:

o Road salt, dirt and moisture that is allowed to

accumulate underneath the car.

o Removal of paint or protective coatings by stones, gravel, abrasion or minor scrapes and dents which leave unprotected metal exposed to corrosion.

E010C01A-AAT High-Corrosion Areas

If you live in an area where your car is regularly exposed to corrosive materials, corrosion pro- tection is particularly important. Some of the common causes of accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.

E010D01A-AAT Moisture Breeds Corrosion

Moisture creates the conditions in which corro- sion is most likely to occur. For example, cor- rosion is accelerated by high humidity, particu- larly when temperatures are just above freez- ing. In such conditions, the corrosive material is kept in contact with the car surfaces by mois- ture that is slow to evaporate. Mud is particularly corrosive because it is slow to dry and holds moisture in contact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corro- sion. High temperatures can also accelerate corro- sion of parts that are not properly ventilated so the moisture can be dispersed. For all these reasons, it is particularly important to keep your car clean and free of mud or accumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of the car.

TO HELP PREVENT CORROSION

E020A01A-AAT You can help prevent corrosion from getting started by observing the following:

E020B01A-AAT Keep Your Car Clean

The best way to prevent corrosion is to keep your car clean and free of corrosive materials. Attention to the underside of the car is particu- larly important.

o If you live in a high-corrosion area — where road salts are used, near the ocean, areas with industrial pollution, acid rain, etc.—, you should take extra care to prevent corrosion. In winter, hose off the underside of your car at least once a month and be sure to clean the underside thoroughly when winter is over.

o When cleaning underneath the car, give particular attention to the components under the fenders and other areas that are hidden from view. Do a thorough job; just dampening the accumulated mud rather than washing it away will accelerate corrosion rather than prevent it. Water under high pressure and steam are particularly effective in removing accumulated mud and corrosive materials.

o When cleaning lower door panels, rocker panels and frame members, be sure that drain holes are kept open so that moisture can escape and not be trapped inside to ac- celerate corrosion.

E020C02A-AAT Keep Your Garage Dry

Don't park your car in a damp, poorly ventilated garage. This creates a favorable environment for corrosion. This is particularly true if you wash your car in the garage or drive it into the garage when it is still wet or covered with snow, ice or mud. Even a heated garage can contrib- ute to corrosion unless it is well ventilated so moisture is dispersed.

CORROSION PREVENTION AND APPEARANCE CARE

WASHING AND WAXING

E020D02A-AAT Keep Paint and Trim in Good Condition

E030A03A-AAT Washing Your Hyundai

Scratches or chips in the finish should be covered with "touch-up" paint as soon as pos- sible to reduce the possibility of corrosion. If bare metal is showing through, the attention of a qualified body and paint shop is recommended.

Bird droppings : Bird droppings are highly cor- rosive and may damage painted surfaces in just a few hours. Always remove bird droppings as soon as possible.

E020E01A-AAT Don't Neglect the Interior

Moisture can collect under the floor mats and carpeting to cause corrosion. Check under the mats periodically to be sure the carpeting is dry. Use particular care if you carry fertilizers, clean- ing materials or chemicals in the car. These should be carried only in proper contain- ers and any spills or leaks should be cleaned up, flushed with clear water and thoroughly dried.

Never wash your car when the surface is hot from being in the sun. Always wash your car in the shade.

Wash your car frequently. Dirt is abrasive and can scratch the paint if it is not removed. Air pollution or acid rain may damage the paint and trim through chemical action if pollutants are allowed to remain in contact with the surface. If you live near the ocean or in an area where road salts or dust control chemicals are used, you should pay particular attention to the underside of the car. Start by rinsing the car to remove dust and loose dirt. In winter, or if you have driven through mud or muddy water, be sure to thor- oughly clean the underside as well. Use a hard direct stream of water to remove accumulations of mud or corrosive materials. Use a good quality car-washing solution and follow the manufacturer's directions on the package. These are available at your Hyundai dealer or auto parts outlet. Don't use strong household detergents, gasoline, strong solvents or abra- sive cleaning powders as these may damage the finish. Use a clean sponge or cloth, rinse it frequently and don't damage the finish by rubbing too hard. For stubborn spots, dampen them frequently and remove them a little at a time.

4 CORROSION PREVENTION AND APPEARANCE CARE

To clean whitewall tires, use a stiff brush or soapy steel-wool scouring pad.

To clean plastic wheel covers, use a clean sponge or soft cloth and water.

To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasive cleaners. Protect the bare-metal surfaces by cleaning, polishing and waxing. Because alumi- num is subject to corrosion, be sure to give aluminum alloy wheels special attention in win- ter. If you drive on salted roads, clean the wheels thoroughly afterwards.

After washing, be sure to rinse thoroughly. If soapy water dries on the finish, streaking will result.

When the weather is warm and the humidity low, you may find it necessary to rinse each section immediately after washing to avoid streaking.

After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying the car is to remove water from the car so it will dry without water spots. Don't rub, this can damage the finish.

CAUTION:

If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corrosion. To protect the paintwork of the car against corrosion, you must clean your Hyundai (at least once a month). Give special attention to the removal of salt, mud and other sub- stances on the underside of the splashboards of the car. Make sure that the outlets and the underside of the doors are open. Paint damage can be caused by small accumulation of tar, industrial precipitation, tree resin, insects and bird droppings, when not removed immediately. If water alone is not strong enough to remove the accumulated dirt, use a mild car washing solu- tion. Be sure to rinse the surface after washing to remove the solution. Never allow the solution to dry on the painted surfaces.

ojb037800

o Water washing in the engine compart- ment including high pressure water washing may cause the failure of electri- cal circuits located in the engine com- partment.

o Never allow water or other liquids to come in contact with electrical/electronic components inside the vehicle as this may damage them.

CORROSION PREVENTION AND APPEARANCE CARE

CLEANING THE INTERIOR

E040A01A-AAT To Clean the Vinyl Upholstery

To clean the vinyl upholstery, first remove loose dirt and dust with a vacuum cleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not removed, repeat this procedure until the upholstery is clean. Do not use gaso- line, solvent, paint thinner or other strong clean- ers.

E030B01A-AAT Spot Cleaning

E030D01A-AAT When to Wax Again

Don't use gasoline, strong solvents or corro- sive cleaning agents. These can damage the finish of the car. To remove road tar, use turpentine on a clean, soft cloth. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaning polish.

E030C01A-AAT Polishing and Waxing

Always wash and dry the car before polishing or waxing or using a combination cleaner and wax. Use a good quality commercial product and follow the manufacturer's directions on the container. Polish and wax the bright trim pieces as well as the paint.

You should polish and wax the car again when water no longer beads on a clean surface but spreads out over a larger area.

E030E01A-AAT Maintaining Bumpers

Special precautions must be observed to pre- serve the appearance of the bumpers on your Hyundai. They are:

o Be careful not to spill battery electrolyte or hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water. o Be gentle when cleaning the bumper sur- faces. They are made of soft plastic and the surface can be damaged if mistreated. Do not use abrasive cleaners. Use warm water and mild soap or car-washing solution.

o Do not expose the bumpers to high tem- peratures. For example, if you have your car repainted, do not leave the bumpers on the car if the car is going to be placed in a high- temperature paint booth.

ANY QUESTIONS?

E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.

4 CORROSION PREVENTION AND APPEARANCE CARE

E040B01A-AAT To Clean the Leather Upholstery (If installed)

In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather, caus- ing damage.

Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensure you have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled.

During tanning operations, sufficient oils are incorporated through processing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help the leather and may do more harm than good. Varnishes and furniture polishes should never be used under any conditions.

E040C01A-AAT Cleaning the Carpets

Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquid form or powder. Read the instructions and follow them exactly. Using a vacuum cleaner with the appropriate attachment, remove as much dirt from the carpets as possible. Apply the foam following the manufacturer's direc- tions, then rub in overlapping circles. Do not add water. These cleaners work best when the carpet is kept as dry as possible.

E040D01A-AAT Cleaning the Seat Belts

To clean the seat belts, use a cloth or sponge with mild soap or detergent and warm water. Do not use strong detergents, dye, bleach or abra- sive materials on the seat belts as this may weaken the fabric. While cleaning the belts, inspect them for ex- cessive wear, cuts, fraying or other signs of damage and replace them if necessary.

E040E01A-AAT Cleaning the Windows

You may use any household window cleaner on the windows. However, when cleaning the in- side of the rear window be careful not to damage the rear window defroster wiring.

F030C03JM-AAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary 60
96
48

MILES X 1000
KILOMETERS X 1000
MONTHS

22.5
36
18

37.5
60
30

52.5
84
42

DESCRIPTION

7.5
12

15
24
12

30
48
24

45
72
36

No.

GENERAL ITEMS DRIVE BELT

2.0 DOHC (ALT, W/PUMP) 2.7 V6 (ALT, P/STR'G, A/CON)

See Note (1)

COOLANT TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT WATER PUMP : 2.7L) (See Note (2)- 2.0 L) MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE FLUID BRAKE HOSES AND LINES REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL (4WD) REAR AXLE OIL (4WD) PROPELLER SHAFT (4WD) CLIMATE CONTROL AIR FILTER

10
11
12

13
14
15
16
17
18
19

Note : (1) When replace drive belt and inspect water pump.

(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I" For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R" Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km). lnspect every 25,000 miles (40,000 km)

(3) (4) (5) For every 12 months or 10,000 miles (15,000 km) whichever occurs first :"R"

VEHICLE MAINTENANCE REQUIREMENTS

67.5
108
54

75
120
60

82.5
132
66

90
144
72

97.5
156
78

105
168
84

112.5
180
90

120
192
96

127.5
204
102

135
216
108

142.5
228
114

150
240
120

See Note (3) See Note (4) See Note (5)

DO-IT-YOURSELF MAINTENANCE

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ................................... 6-10
Checking the Transaxle Oil (Manual) ......................... 6-11
Checking the Transaxle Fluid (Automatic) .................. 6-12
Checking the Brakes .................................................. 6-14
Checking the Clutch Fluid ........................................... 6-16
Air Conditioning Care .................................................. 6-16
Changing the Climate Control Air Filter ....................... 6-17
Checking the Free-play ............................................... 6-19
Checking Drive Belts .................................................. 6-20
Checking and Replacing Fuses .................................. 6-21
Checking the Battery .................................................. 6-23
Power Steering Fluid Level ......................................... 6-24
Replacement of Light Bulbs ........................................ 6-27
Bulb Wattage ............................................................... 6-34
Fuse Panel Description ............................................... 6-35

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

G010A01JM-GAT (2.7 Gasoline)

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Brake & Clutch fluid reservoir 3. Air cleaner 4. Fuse and Relay box

5. Windshield washer fluid reservoir 6. Engine oil level dipstick 7. Coolant reservoir cap 8. Engine oil filler cap

9. Automatic transaxle fluid level dipstick (Ve-

hicle with Automatic Transaxle)

10. Radiator cap 11. Battery

G010A01JM

G010B01JM-AAT (2.0 Gasoline)

DO-IT-YOURSELF MAINTENANCE

CAUTION:

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

1. Power steering fluid reservoir 2. Engine oil filler cap 3. Brake & Clutch fluid reservoir 4. Air cleaner

5. Fuse and Relay box 6. Windshield washer fluid reservoir 7. Engine oil level dipstick 8. Coolant reservoir cap

9. Automatic transaxle fluid level dipstick

(Vehicle with Automatic Transaxle)

10. Radiator cap 11. Battery

G010B01JM

6 DO-IT-YOURSELF MAINTENANCE GENERAL CHECKS

G020A01A-AAT Engine Compartment

G020B01A-AAT Vehicle Exterior

G020C01A-AAT Vehicle Interior

The following should be checked regularly:

The following should be checked monthly:

o Engine oil level and condition o Transaxle fluid level and condition o Brake fluid level o Clutch fluid level o Engine coolant level o Windshield washer fluid level o Accessory drive belt condition o Engine coolant hose condition o Fluid leaks (on or below components) o Power steering fluid level o Battery condition o Air filter condition

o Overall appearance and condition o Wheel condition and wheel nut torque o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and body corrosion o Fluid leaks o Door and hood lock condition o Tire pressure and condition

(including spare tire)

The following should be checked each time when the vehicle is driven:

o Lights operation o Windshield wiper operation o Horn operation o Defroster, heating system operation (and air

conditioning, if installed)

o Steering operation and condition o Mirror condition and operation o Turn signal operation o Accelerator pedal operation o Brake operation, including parking brake o Manual transaxle operation, including clutch

operation

o Automatic transaxle operation, including

"Park" mechanism operation

o Seat control condition and operation o Seat belt condition and operation o Sunvisor operation

If you notice anything that does not operate correctly or appears to be functioning correctly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.

CHECKING THE ENGINE OIL

G030A01A-AAT Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

G030B01O-AAT Recommended Oil

NOTE: o For good fuel economy, SAE 5W-20 (5W- 30), ILSAC GF-3 engine oil is preferred regardless of regional option and en- gine variation.

o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondary recommended engine oil for corresponding tempera- ture range can be used.

G030B01JM-U The engine oil quality should meet the following classification.

API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE

DO-IT-YOURSELF MAINTENANCE

G030C01JM-AAT To Check the Oil Level

DOHC

V6

G030C01JM Before checking the oil, warm up the engine to the normal operating temperature and be sure your car is parked on level ground. Turn the engine off.

Wait five minutes , then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper ("FULL") and lower ("LOW") range.

WARNING:

Be very careful not to touch the radiator hose when checking the engine oil as it may be hot enough to burn you.

6 DO-IT-YOURSELF MAINTENANCE

G030D01JM-AAT Adding Oil

DOHC

V6

G030D01JM If the oil level is close to or below the "L" mark, add oil until it reaches the "F" mark. To add oil:

WARNING:

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

1. Remove the oil filler cap by turning it counter-

2. Add oil, then check the level again. Do not

clockwise.

overfill.

3. Replace the cap by turning it clockwise.

The distance between the "F" and "L" marks is equal to about 1 quart of oil.

CHANGING THE OIL AND FILTER

G040A02JM-AAT

DOHC

V6

G040A01GK The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

The procedure for changing the oil and filter is as follows:

1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic) or reverse gear (manual transaxle).

DO-IT-YOURSELF MAINTENANCE

PROPOSITION 65 WARNING: This product contains a chemical known to the State of California to cause cancer. Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Used engine oil contains chemicals that have caused cancer in laboratory animals. Al- ways protect your skin by washing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

2. Open the hood and remove the engine oil

6.

filler cap.

3. Slide underneath the car and loosen the drain plug by turning it counterclockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

WARNING:

Be very careful when draining the engine oil as it may be hot enough to burn you!

Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. (Tightening torque : 1.2 ~ 1.6 kgf.m) Be sure that the mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil before installation.

7. Remove the engine oil level dipstick. 8. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.

4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise.

Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m (2.7L) 4.0 ~ 4.5 kgf.m (2.0L)

5. Remove the oil filter by turning it counter- clockwise with a oil filter wrench of the proper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneath it.

CAUTION:

Slowly pour the recommended oil using by a funnel. Do not overfill! Engine damage may occur if overfilled.

9. Start the engine and check to be sure no oil

is leaking from the drain plug or oil filter.

10.Shut off the engine and recheck the oil level.

NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it in with the household trash.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING AND CHANGING THE ENGINE COOLANT

G050A01A-AAT

G050B01A-AAT Recommended Engine Coolant

G050C01A-AAT To Check the Coolant Level

WARNING:

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to the touch.

Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.

Ambient

Engine Coolant concentration

temperature

°F (°C) 5 (-15) -13 (-25) -31 (-35) -49 (-45)

Antifreeze solution

35% 40% 50% 60%

Water

65% 60% 50% 40%

G050C01JM

The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool- ant should be between the "L" and "F" lines on the reservoir when the engine is cool. If the level is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

G050D02A-AAT To Change the Engine Coolant

The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

CAUTION:

Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

1. Park the car on level ground, set the park- ing brake and remove the radiator cap when cool.

HJM5034

2. Turn the radiator cap counterclockwise with- out pressing down on it, until it stops. This relieves any pressure remaining in the cool- ing system. And remove the radiator cap by pushing down and turning counterclock- wise.

3. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, then securely close the drain cock. 4. Check Section 9 for the capacity of the cooling system in your car. Then, following the manufacturer's directions on the engine coolant container, add the appropriate quan- tity of coolant to the radiator.

5. Fill the radiator with clean demineralized or distilled water. Continue to add clean dem- ineralized or distilled water in small quantities until the fluid level stays up in the radiator neck.

DO-IT-YOURSELF MAINTENANCE

G050D01JM

6. Start the engine, top off the radiator with water and then add coolant to the reservoir until the level is between "L" and "F".

7. Replace the radiator and reservoir caps and check to be sure the drain cocks are fully closed and not leaking.

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the coolant fan so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

6 DO-IT-YOURSELF MAINTENANCE 10

CHANGING THE AIR CLEANER FILTER G070A01E-AAT

WINDSHIELD WIPER BLADES

G080A02A-AAT

CAUTION:

o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass. o Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc.

HJM5032
The wiper blades should be carefully inspected from time to time and cleaned to remove accu- mulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai re- placement parts or their equivalent.

HJM5038

To change the filter, unsnap the clips around the cover. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place. Genuine Hyundai Replacement Parts are recommended.

CAUTION:

o Operating your vehicle without a proper air filter in place can result in excessive engine wear.

o When removing the air cleaner filter, be careful that dust or dirt does not enter the air intake. These may result in dam- age to the air cleaner filter.

FILLING THE WASHER RESERVOIR

G090A02JM-AAT

CAUTION:

o Radiator anti-freeze (engine coolant) should not be used in the washer system because it will damage the car's finish. o The washer should not be operated if the washer reservoir is empty. This can dam- age the washer fluid pump.

G090A01JM

The washer fluid reservoir supplies fluid to the front and rear washer systems. A good quality washer fluid should be used to fill the washer reservoir. The fluid level should be checked more frequently during inclement weather or whenever the washer system is in more frequent use. The capacity of the washer reservoir is 3.59
U.S. quarts (3.4 Liters).

WARNING:

o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under certain circumstances. Do not allow sparks or flame to contact the washer fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.

o Windshield washer fluid is poisonous to humans and animals. Do not drink wind- shield washer fluid. Serious injury or death could occur.

DO-IT-YOURSELF MAINTENANCE

CHECKING THE TRANSAXLE OIL (MANUAL)

G100A02JM-AAT

11

Filler plug

Drain plug

HJM5009
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

Recommended Oil

Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) or EQUIVALENT in the manual transaxle.

Manual Transaxle Oil Capacity

The oil capacity of the manual transaxle is 2.2
U.S. quarts (2.1 liters).

6 DO-IT-YOURSELF MAINTENANCE 12

WARNING:

It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts.

G100B02A-AAT To Check the Manual Transaxle Fluid Level

Park the car on level ground with the engine off.

G100B01L

CHECKING THE TRANSAXLE FLUID (AUTOMATIC)

G110A01E-AAT Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

NOTE: Automatic transaxle fluid is basically red color. As driving distance increases, the fluid color turns darkish red gradually. It is a normal condition and you should not judge the need to replace based upon the changing color. You must replace the automatic transaxle fluid in accordance with intervals specified in the vehicle maintenance schedule in section 5.

1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclock- wise and remove it with your fingers.

2. Use your finger or suitable tool to feel inside the hole. The oil level should be at its bottom edge. If it is not, check for leaks before adding oil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.

3. Replace the plug and washer, screw it in with your fingers and then tighten securely with the wrench.

G110B05A-AAT Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate with HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specifica- tion approved by Hyundai Motor Co.. Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty.

CAUTION:

Use of aftermarket ATF additives may cause damage to the automatic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification ap- proved by Hyundai Motor Co.. If you are having your vehicle serviced at a facility other than a Hyundai dealer, verify that the correct ATF is used for your vehicle.

DO-IT-YOURSELF MAINTENANCE

13

G110C01JM-AAT Transaxle Fluid Capacity

The fluid capacity of the automatic transaxle is 8.2 U.S. quarts (7.8 liters).

G110D03O-AAT Checking the Automatic Transaxle Fluid Level

WARNING:

The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot so you should exercise great care not to burn yourself during this procedure.

HJM5011
The automatic transaxle fluid level should be checked regularly. Keep the vehicle on the level ground with the parking brake applied and check the fluid level according to the following procedure. 1. Place the shift lever in N (Neutral) position and confirm the engine is running at normal idle speed.

2. After the transaxle is warmed up sufficiently (fluid temperature 158~176°F), for example by 10 minutes usual driving, move the shift lever through all positions then place the shift lever in N (Neutral) or P (Park) position.

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

CHECKING THE BRAKES

G120A01A-AAT

CAUTION:

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5.

6 DO-IT-YOURSELF MAINTENANCE 14

HOT

COLD

HJM5044

3. Confirm if the fluid level is in “HOT” range on the level gauge. If the fluid level is lower, add the specified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole. If the fluid level is checked in cold condition (fluid temperature 68~86°F), add the fluid to the “COLD” line and then recheck the fluid level according to the above step 2.

4.

G120B01A-AAT Checking the Brake Fluid Level

G120D01A-AAT To Check the Fluid Level

G120E02A-AAT Adding Brake Fluid

DO-IT-YOURSELF MAINTENANCE

15

WARNING:

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle's paint if spilled on it and not removed imme- diately.

WARNING:

Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.

G120C02A-AAT Recommended Brake Fluid

Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

HJM5007

The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

To add brake fluid, first wipe away any dirt then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.

6 DO-IT-YOURSELF MAINTENANCE 16

CHECKING THE CLUTCH FLUID

G130A01A-AAT To Check the Clutch Fluid

G130B02A-AAT To Replace the Fluid

Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture.

NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result.

AIR CONDITIONING CARE

G140A01A-AAT Keeping the Condenser Clean

The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling ef- ficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.

WARNING:

Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will also damage your vehicle's paint if spilled on it and not removed imme- diately.

HJM5007

The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired imme- diately. Consult your Hyundai dealer.

G140B01A-AAT Checking the Air Conditioning Opera- tion

1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

2.

G140D02A-AAT Checking the Compressor Drive Belt

DOHC CVVT

V6

Water Pump Pulley

0.2~0.24 in. (5~6 mm)

Power steering

Auto tensioner

17

DO-IT-YOURSELF MAINTENANCE

CHANGING THE CLIMATE CON- TROL AIR FILTER

B145A03JM-GAT (For Evaporator and Blower Unit) (If Installed)

The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.

CAUTION:

Running the air conditioning system for extended periods of time with a low refrig- erant level may damage the compressor.

G140C01A-AAT Lubrication

To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

Alternator

Alternator Pulley

Crankshaft Pulley

COMP

Eng.pulley

G190A01GK

When the air conditioning is being used regu- larly, the compressor drive belt tension should be checked at least once a month with the engine turned off. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 1/3 of an inch. If the belt is too loose, have it adjusted by your Hyundai dealer.

1. Open the glove box and remove the support

strap through the hole.

HJM2133

6 DO-IT-YOURSELF MAINTENANCE 18

HJM2136
2. Lower the glove box down completely by pushing the both sides of the glove box inward.

HJM2134

HJM2135

3. Remove the climate control air filter cover by

pressing both side's clips.

4. Remove the climate control air filter by lifting

5.

it. Installation is the reverse order of disassem- bly.

CHECKING THE FREE-PLAY

DO-IT-YOURSELF MAINTENANCE

19

G150A01A-AAT STEERING WHEEL

G160A01A-AAT CLUTCH PEDAL FREE PLAY

0.24 ~ 0.51 in. (6 ~ 13 mm)

1.18 in. (30 mm)

G150A01JM

To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01HR With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus- tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

B145A01JM

CAUTION:

Be sure to install the air conditioner filter in the direction of the arrow sign. Otherwise, noise or filter damage may result.

6 DO-IT-YOURSELF MAINTENANCE 20

G170A01A-AAT BRAKE PEDAL FREE PLAY

CHECKING BRAKE PEDAL CLEARANCE

CHECKING DRIVE BELTS

G180A01A-AAT

G190A01A-AAT

DOHC CVVT

V6

Water Pump Pulley

0.2~0.24 in. (5~6 mm)

Power steering

Auto tensioner

0.12 ~ 0.31 in. (3 ~ 8 mm)

2.95 in. (75 mm)

G180A01L

Crankshaft Pulley

Alternator Pulley

Alternator

COMP

Eng.pulley

G190A01GK

G160A01HR

With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free-play. The free-play should be within the limits speci- fied in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in- spected by your Hyundai dealer and adjusted or repaired if necessary.

Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.

CAUTION:

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

CHECKING AND REPLACING FUSES G200A03A-AAT Replacing a Fusible Link

Open- Replace

Good

G200A01JM

A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus prevent- ing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box in the engine compartement for easy inspection.

DO-IT-YOURSELF MAINTENANCE

21

G200B02JM-AAT Replacing Accessory Fuses

HJM4002
The fuse box for the lights and other electrical accessories will be found on the left side of crash pad. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car's lights or other electrical accessories stop working, a blown (open) fuse could be the reason. If the fuse has opened, you will see that the metal strip inside the fuse has melted through. If you suspect a blown fuse, follow this procedure:

6 DO-IT-YOURSELF MAINTENANCE 22

1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the relay and fuse box of the engine room to simplify this operation).

3. Be sure to check all other fuses even if you

find one that appears to have opened.

4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

CAUTION:

An open fuse indicates that there is a prob- lem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capac- ity fuse could cause damage and create a fire hazard.

NOTE: See page 6-35 for the fuse panel descrip- tions.

G200B01JM

Good

Open-Replace

G200B02L

CHECKING THE BATTERY

G210A01A-AAT

HJM5008

WARNING:

Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:

DO-IT-YOURSELF MAINTENANCE

23

o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance. o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.

o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle's generator), they produce explosive gases. Always ob- serve these warnings to prevent injuries from occurring:

G210B03A-AAT Checking the Battery

Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of house- hold baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.

o Charge batteries only in a well ventilated

o Do not permit flames, sparks or smoking in

area.

the area.

o Keep children away from the area.

6 DO-IT-YOURSELF MAINTENANCE 24

CHECKING ELECTRIC COOLING FANS G220A01A-AAT

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases the fan will automatically shut off. This is a normal condition.

POWER STEERING FLUID LEVEL

G220B01A-AAT Checking Engine Cooling Fan

G230A03A-AAT

The engine cooling fan should come on auto- matically if the engine coolant temperature is high.

G220C01A-AAT Checking Condenser Cooling Fan

The condenser cooling fan should come on automatically whenever the air conditioning is in operation.

G230A01JM

The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.

NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold condi- tions.

HEADLIGHT AIMING ADJUSTMENT

G290A03O-AAT Before performing aiming adjustment, make sure of the following. 1. Keep all tires inflated to the correct pressure. 2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place vehicle at a distance of 118 in. (3m) from the test wall.

3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat. 4. Clean the head light lenses and turn on the

headlights (Low beam).

5. Open the hood.

DO-IT-YOURSELF MAINTENANCE

25

Vertical aiming

Horizontal aiming

G290A01JM

6. Draw a vertical line (through the center of each headlight beam pattern) and a horizon- tal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a parallel line at 0.8 in. (21
mm) under the horizontal line.

7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.

Recommended Fluid Use PSF-3 type fluid

NOTE: Do not start the engine when the power steering oil reservoir is empty.

G240A01A-AAT POWER STEERING HOSES

It is suggested that you check the power steer- ing hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.

G250A01A-AAT FOR MORE INFORMATION ABOUT YOUR HYUNDAI

If you desire additional information about main- taining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer's parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.

6 DO-IT-YOURSELF MAINTENANCE 26

WARNING:

Never attempt to adjust the horizontal align- ment of your headlights. Horizontal aiming must be adjusted by an authorized Hyundai dealer to avoid incorrect alignment that will reduce the effectiveness of your headlights.

SPECIFICATION:

"H"; Horizontal center line of headlights from ground: 35.6 in.(904 mm)

"W"; Distance between each headlight center: 53.4 in.(1,356 mm)

"L"; Distance between the headlights and the wall that the lights are tested against: 118 in. (3,000 mm).

G290B01JM-AAT Adjustment After Headlight Assembly Replacement

Horizontal line

30 mm

Vertical line

"P"

C u t - o f f line

Ground line

G290B01B

If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming chart as shown in the illustration. Turn on the headlight switch. (Low Beam Position)

1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration. 2. Dotted lines in the illustration show the center

of headlights.

REPLACEMENT OF LIGHT BULBS

G260A02A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating.

See page 6-34 for the wattage description.

G270A02O-AAT Headlight and Front Turn Signal Light

1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,

avoid touching the glass.

DO-IT-YOURSELF MAINTENANCE

27

CAUTION:

o Keep the lamps out of contact with pe- troleum products, such as oil, gasoline, etc.

o After heavy, driving rain or washing, headlight and taillight lenses could ap-