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Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo- graphic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. Outside parking, which exposes your vehicle to airborne contaminants, road surfaces on which the vehicle is operated, extreme hot or cold weather and other extreme conditions will have an adverse effect on paint, metal trim, and under- body protection. The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle. What Causes Corrosion? Corrosion is the result of deterioration or removal of paint and protective coatings from your vehicle.
The most common causes are: • Road salt, dirt and moisture accumulation. • Stone and gravel impact. • Insects, tree sap and tar. • Salt in the air near seacoast localities. • Atmospheric fallout/industrial pollutants. Washing • Wash your vehicle regularly. Always wash your ve- hicle in the shade using Mopar Car Wash or a mild car wash soap, and rinse the panels completely with clear water. • If insects, tar or other similar deposits have accumu- lated on your vehicle, use Mopar Super Kleen Bug and Tar Remover to remove.
• Use Mopar Cleaner Wax to remove road film, stains and to protect your paint finish. Take care never to scratch the paint. • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish.
CAUTION!
Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces.
Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month.
MAINTAINING YOUR VEHICLE 463
• It is important that the drain holes in the lower edges of the doors, rocker panels and trunk be kept clear and open. • If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such repairs is considered the responsibility of the owner. • If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating, have your vehicle repaired as soon as pos- sible. The cost of such repairs is considered the respon- sibility of the owner. • All wheels and wheel trim, especially aluminum and chrome plated wheels should be cleaned regularly with a mild soap and water to prevent corrosion. To remove heavy soil, use Mopar Wheel Cleaner or select a nonabrasive, non-acidic cleaner. Do not use scouring pads, steel wool, a bristle brush or metal polishes. Only Mopar cleaners are recommended. Do not use
464 MAINTAINING YOUR VEHICLE
oven cleaner. Avoid automatic car washes that use acidic solutions or harsh brushes that may damage the wheels’ protective finish. • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., be sure that such materials are well packaged and sealed. • If a lot of driving is done on gravel roads, consider • Use Mopar touch up paint on scratches as soon as possible. Your dealer has touch up paint to match the color of your vehicle.
mud or stone shields behind each wheel.
Interior Care Use Mopar Total Clean to clean fabric upholstery and carpeting. Use Mopar Total Clean to clean vinyl upholstery. Mopar Total Clean is specifically recommended for leather upholstery.
Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and damage the leather upholstery and should be removed promptly with a damp cloth. Stubborn soils can be removed easily with a soft cloth and Mopar Total Clean. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids, solvents, deter- gents, or ammonia based cleaners to clean your leather upholstery. Application of a leather conditioner is not required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes. Many are potentially flammable, and if used in closed areas they may cause respiratory harm.
Glass Surfaces All glass surfaces should be cleaned on a regular basis with Mopar Glass Cleaner or any commercial household- type glass cleaner. Never use an abrasive type cleaner. Use caution when cleaning the inside rear window equipped with electric defrosters or the right rear quarter window equipped with the radio antenna. Do not use scrapers or other sharp instruments which may scratch the elements. When cleaning the rear view mirror, spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror. Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic. When cleaning the lenses, care must be taken to avoid scratching the plastic.
MAINTAINING YOUR VEHICLE 465
1. Clean with a wet soft rag. A mild soap solution may be used, but do not use high alcohol content or abrasive cleaners. If soap is used, wipe clean with a clean damp rag. 2. Dry with a soft tissue. Seat Belt Maintenance Do not bleach, dye or clean the belts with chemical solvents or abrasive cleaners. This will weaken the fabric. Sun damage can also weaken the fabric. If the belts need cleaning, use a mild soap solution or lukewarm water. Do not remove the belts from the car to wash them. Replace the belts if they appear frayed or worn or if the buckles do not work properly. Dry with a soft tissue.
466 MAINTAINING YOUR VEHICLE
INTEGRATED POWER MODULE
otherwise the cavity number of each fuse is stamped on the inside cover that corresponds to the following chart.
Cavity Cartridge
Fuse
Mini Fuse 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 20 Amp Yellow 10 Amp Red 15 Amp Blue
Description
Power Outlet Console
CCN Door Locks/ BTSI Spare
Spare
Power Sunroof
OCM/VIST Fan/ Wastegate Reverse Lockout Sole- noid Battery (SRT-10
Only)Integrated Power Module Location
An integrated Power Module is located in the engine compartment near the battery. This center contains car- tridge fuses and mini fuses. A description of each fuse and component may be stamped on the inside cover
Cavity Cartridge
Fuse
30 Amp Pink
30 Amp Pink
10
11
12
13
14
Mini Fuse 10 Amp Red
5 Amp Orange 20 Amp Yellow
25 Amp Natural
15 Amp Blue
Description
Heated Mirrors
Off Road Module Power Trx-Off Rd Pkg Sen (Gas Engine Only) IOD-CNN/Radio/ Under Hood Lamp/ WCM/SDARS/HFM Electric Brake
Power-Battery RWAL/ABS Module Feed Park Lamps Left
Cavity Cartridge
Fuse
15
16
17
18
19
20
21
22
40 Amp Green 30 Amp Pink
MAINTAINING YOUR VEHICLE 467
Mini Fuse 20 Amp Yellow 15 Amp Blue 15 Amp Blue
10 Amp Red 10 Amp Red 2 Amp Gray
Description
Trailer Park Lamps
Park Lamps Right
Spare
ABS Pump
Trailer Tow
ORC2
ORC Preset Carrier
IGN Switch Feed
468 MAINTAINING YOUR VEHICLE
Cavity Cartridge
Fuse
20 Amp Blue
40 Amp Green
23
24
25
26
27
28
29
30
Mini Fuse 10 Amp Red
10 Amp Red 20 Amp Yellow
10 Amp Red
10 Amp Red 15 Amp Blue
Description
ECM/WCM/HVC
Subwoofer Amplifier (SRT-10 Only) Power Mirror
Brake Switch/ CHMSL/Stop Lamp Power Seats
Power Run/Start- NCC/WCM/ABS/ RWAL Switches/EC Mirror/ Smart Bar Spare
Cavity Cartridge
Fuse
31
32
33
34
35
36
37
Mini Fuse 10 Amp Red 10 Amp Red
10 Amp Red 10 Amp Red 15 Amp Blue 25 Amp Natural 15 Amp Blue
Description
PCM/Transfer Case Brake HVAC/Ajustable Pedals/Heated Seats Switch LED/Exhaust Brake Power-IGN Run Misc
Spare
CNN Illumination
Audio_Amplifier
Spare
Cavity Cartridge
Fuse
38
39
40
41
42
Mini Fuse 20 Amp Yellow 10 Amp Red 20 Amp Yellow 25 Amp Natural
Description
Power Outlet IP
Sunroof/Seatbelt Ten- sioner Cigar Lighter
Spare
30 Amp Pink
Diesel PCM (Diesel Only)
1. Disconnect the battery negative (-) cable before remov- ing the cover. 2. Use specified fuses only. 3. Always properly reinstall the cover.
MAINTAINING YOUR VEHICLE 469
VEHICLE STORAGE If you are storing your vehicle for more than 21 days, we recommend that you take the following steps to mini- mize the drain on your vehicle’s battery: • Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse located in the Integrated Power Module, located in the engine compartment. The I.O.D. cavity includes a snap-in retainer that allows the fuse to be discon- nected, without removing it from the fuse block. • The electronic shift transfer case should be placed in the 4HI mode and kept in this position to minimize the battery drain. • As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
NOTE: When reinstalling the IOD fuse, the gages in the Instrument Cluster will do a full sweep, when the ignition key is cycled to RUN. This is a normal condition.
470 MAINTAINING YOUR VEHICLE
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Inside Bulb No. Overhead Console Lights . . . . . . . . . . . . . . . TS 212-2
Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7679
All of the inside bulbs are brass or glass wedge base. Aluminum base bulbs are not approved.LIGHT BULBS — Outside Bulb No. Back-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3057
Center High Mounted Stop Lamp . . . . . . . . . . . . . 912
Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 9006LL Headlamp (Halogen) . . . . . . . . . . . . . . . . . . . . . H13
Side Marker Bulb . . . . . . . . . . . . . . . . . . . . . . . W5W Park & Turn Signal . . . . . . . . . . . . . . . . . . . 3157NAK Rear License Plate Lamp . . . . . . . . . . . . . . . . . . . 168
Rear Cargo Light. . . . . . . . . . . . . . . . . . . . . . . . . 912
Tail & Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3057
Cab Clearance Lights . . . . . . . . . . . . . . . . . . . . . . 168Dual Rear Wheel Sidemarker Light . . . . . . . . . . . . 168
Dual Rear Wheel Tailgate ID Lights (3) . . . . . . . . . 168BULB REPLACEMENT
Headlight (Halogen)/Front Park and Turn Lights
CAUTION!
This is a halogen bulb. Avoid touching the glass with your fingers. Reduced bulb life will result.
1. Open the hood 2. Remove the two (2) bolts from the front of the head- light housing.
MAINTAINING YOUR VEHICLE 471
3. Remove the plug from the inner fender well and remove the nut through the access hole.
Front Headlight Housing Bolts
Inner Fender Plug
472 MAINTAINING YOUR VEHICLE
NOTE: For easier removal, pull the headlight assembly straight forward, applying the greatest amount of force to the outer edge of the headlight assembly.
Rear Headlight Housing Nut Access
4. Pull the housing out from the fender to allow room to disconnect the electrical connectors.
Headlight Removal
MAINTAINING YOUR VEHICLE 473
7. Remove housing from vehicle with headlight halogen bulb in housing. 8. Twist the headlight halogen bulb 1⁄4 turn and remove headlight bulb from the housing. 9. Replace headlight or turn signal bulb. Do not touch the headlight halogen bulb. 10. Reverse procedure for installation of bulbs and hous- ing.
Bulb Removal
5. Unlock and pull connector straight from the base of the headlight halogen bulb. 6. Twist connector on turn signal/park light bulb 1⁄4 turn and remove connector and bulb from housing.
474 MAINTAINING YOUR VEHICLE
Tail, Stop, Turn and Backup Lights
1. Remove the two (2) screws that pass through the bed sheetmetal.
2. Pull the housing straight out from the body, with a quick motion, to separate the housing from the body. If not pulled straight, locators may be damaged.
3. Push the red lock slide in on the connector and remove the housing from the vehicle. 4. Remove the four (4) screws from the bulb strip in the housing.
MAINTAINING YOUR VEHICLE 475
5. Pull the appropriate bulb straight from the bulb strip.
• Top Bulb: Park/Turn/Hazard • Center Bulb: Stop/Park/Sidemarker • Bottom Bulb: Backup Lights 6. Reverse procedure for installation of bulbs and hous- ing.
476 MAINTAINING YOUR VEHICLE
7. While holding the taillight firmly in place, fasten the top screw first. Center High-Mounted Stoplight With Cargo Light
1. Remove the two (2) screws holding the housing/lens to the body as shown.
2. Separate the connector holding the housing and wir- ing harness to the body.
3. Turn desired bulb socket 1⁄4 turn and remove socket and bulb from housing. 4. Pull desired bulb straight from the socket.
MAINTAINING YOUR VEHICLE 477
Cab Top Clearance Lights — If Equipped
1. Remove the two screws from the top of the light.
• Outside Bulbs: Cargo Lamps • Inside Bulb: Center High Mount Stop Lamp 5. Reverse procedure for installation of bulbs and hous- ing.
478 MAINTAINING YOUR VEHICLE
2. Rotate the socket 1⁄4 turn and pull it from the light assembly.
3. Pull the bulb straight from it’s socket and replace.
Tailgate ID Lights (Dual Rear Wheels) — If Equipped
1. Remove the two screws and housing and access the bulb sockets from the rear.
MAINTAINING YOUR VEHICLE 479
2. Turn socket 1⁄4 turn counterclockwise to access the bulb.
480 MAINTAINING YOUR VEHICLE
Rear Light Bar ID Marker (Dual Rear Wheel) – If Equipped
1. Loosen the two screws and the housing to gain access to the bulb sockets.
3. Pull bulb straight out from socket. 4. Reverse procedure for installation of bulbs and hous- ing.
2. Turn the socket 1/4 turn counterclockwise to access the bulb.
3. Pull the bulb straight out from the socket. 4. Reverse procedure for installation of bulbs and hous- ing. Side Marker Lights (Dual Rear Wheels)
MAINTAINING YOUR VEHICLE 481
3. Turn socket 1⁄4 turn counterclockwise and remove from assembly to access the bulb. 4. Pull bulb straight out from socket. 5. Reverse procedure for installation of bulbs and hous- ing.
1. Push rearward on the side marker light assembly. 2. Pull the entire assembly from the fender.
482 MAINTAINING YOUR VEHICLE
Fog Lights
1. Reach under the vehicle, unlock and twist connector counterclockwise 1⁄4 turn and remove connector and bulb from housing.
3. Reverse procedure for installation of bulbs and hous- ing.
2. Pull bulb straight from the connector.
FLUIDS AND CAPACITIES
Fuel
3.7L/4.7L, 87 Octane
5.7L, 89 Octane
1500 Shortbed Models 1500 Longbed Models 1500 Shortbed Models 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models
MAINTAINING YOUR VEHICLE 483
U.S.
Metric
26 gal. 35 gal. 34 gal. 34 gal. 35 gal. 34 gal. 35 gal.
98L 132L 128L 128L 132L 128L 132L
484 MAINTAINING YOUR VEHICLE
Engine Oil (with filter)
3.7L Engine V-6, SAE 5W-30, API Certified 4.7L Engine V-8, SAE 5W-30, API Certified 5.7L Engine V-8, SAE 5W-20, API Certified
Cooling System 3.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile
Formula)
4.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile
Formula)
5.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile
Formula)
U.S.
5.0 qts. 6.0 qts. 7.0 qts.
17 qts.
17 qts.
18.7 qts.
Metric
4.7L 5.7L 6.6L
16L
16L
17.7L
MAINTAINING YOUR VEHICLE 485
FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Engine Coolant
3.7/4.7L Engine Oil 5.7L Engine Oil Engine Oil Filter Spark Plugs
Fuel Selection (all except 5.7L) Fuel Selection (5.7L)
Fluids, Lubricants and Genuine Parts Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or- ganic Additive Technology) or equivalent. Use SAE 5W-30, API Certified, meeting material standard MS-6395. Use SAE 5W-20, API Certified, meeting material standard MS-6395. Mopar威 Engine Oil Filter, P/N 5281090 or equivalent. Refer to the Vehicle Emission Control Information label in the engine com- partment. 87 Octane, (R+M)/2 Method 89 Octane, (R+M)/2 Method, Mid-Grade Preferred (87 Octane acceptable)
486 MAINTAINING YOUR VEHICLE
Chassis Component Automatic Transmission Transfer Case NVG 246 Automatic Transfer Case Only Mopar威 PN 05179014AA, NVG 246 Automatic Transmission Fluid or
Fluids, Lubricants and Genuine Parts. Mopar威 ATF+4, Automatic Transmission Fluid. Mopar威 ATF+4, Automatic Transmission Fluid.
Manaul Transmission Fluid (G238) Manual Transmission Fluid (G-56) Clutch Linkage 1500 Model Front Axle (4X4) 1500 Model Rear Axle
2500/3500 Model Front and Rear Axle
Brake Master Cylinder
Power Steering Reservoir
equivalent. Mopar威 ATF+4, Automatic Transmission Fluid. Mopar威 ATF+4, Automatic Transmission Fluid. Multipurpose Grease, NLGI Grade 2 E.P. or equivalent. GL-5 SAE 75W-90 (MS-9763) or equivalent. Mopar威 Synthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mo- par威 limited slip additive or equivalent. Synthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. Mopar威 DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom- mended brake fluids. Mopar威 ATF+4, Automatic Transmission Fluid.MAINTENANCE SCHEDULES
CONTENTS
䡵 Emission Control System Maintenance . . . . . . . . 488
䡵 Maintenance Schedules . . . . . . . . . . . . . . . . . . . 488▫ Schedule “B” . . . . . . . . . . . . . . . . . . . . . . . . 491
▫ Schedule “A” . . . . . . . . . . . . . . . . . . . . . . . . 503M
488 MAINTENANCE SCHEDULES
EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type in this section (Section 8) must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service also should be done any time a malfunction is suspected. NOTE: Maintenance, replacement, or repair of the emis- sion control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U.S. EPA or, in the State of Califor- nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle. First is Schedule “B”. It is for vehicles that are operated under one or more of the following conditions that are listed below and at the beginning of the schedule. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More than 50% of your driving is at sustained high • Trailer towing. • Snowplowing.
speeds during hot weather, above 90° F (32°C).
• Heavy Loading. • Taxi, police, or delivery service (commercial service). • Off-road or desert operation. • If equipped for and operating with E-85 (ethanol)
fuel.
If ANY of these apply to you then change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. NOTE: Most vehicles are operated under the conditions listed for Schedule ⬙B⬙.MAINTENANCE SCHEDULES 489
Second is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Sched- ule ⬙B⬙. Use the schedule that best describes your driving condi- tions. Where time and mileage are listed, follow the interval that occurs first. NOTE: Under no circumstances should oil change in- tervals exceed 6000 miles (10 000 km) or 6 months whichever comes first.
CAUTION!
Failure to perform the required maintenance items may result in damage to the vehicle.
M
490 MAINTENANCE SCHEDULES
At Each Stop for Fuel • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accu- racy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark. • Check the windshield washer solvent and add if required. When refilling the washer fluid reservoir, take some washer fluid and apply it to a cloth or towel and wipe clean the wiper blades, this will help blade performance. Once a Month • Check tire pressure and look for unusual wear or • Inspect the battery and clean and tighten the terminals • Check the fluid levels of coolant bottle, brake master
as required.
damage.
cylinder, and transmission and add as needed.
• Check all lights and all other electrical items for correct
operation.
tings (if equipped)
At Each Oil Change • Change the engine oil filter. • Lubricate Drivetrain/Steering/Suspension Grease Fit- • Inspect the exhaust system. • Inspect the brake hoses. • Inspect the CV joints/U— joints (if equipped) and • Check the automatic transmission fluid level. • Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).
front suspension components.
Schedule “B” Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More than 50% of your driving is at sustained high • Trailer towing. • Snowplowing. • Heavy Loading. • Taxi, police, or delivery service (commercial service).
speeds during hot weather, above 90° F (32° C).
• Off-road or desert operation. • If equipped for and operating with E-85 (ethanol)
SCHEDULE “B” 491
fuel.
If ANY of these apply to you then change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If none of these apply to you, then change your NOTE: engine oil at every interval shown on schedule ⬙A⬙ of the ⬙Maintenance Schedules⬙ section of this manual.M
492 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary.
3,000
(5 000)6,000
(10 000)9,000
(15 000)12,000
(20 000)15,000
(25 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. **
SCHEDULE “B” 493
18,000
(30 000)21,000
(35 000)24,000
(40 000)27,000
(45 000)30,000
(50 000)M
494 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary.
33,000
(55 000)36,000
(60 000)39,000
(65 000)42,000
(70 000)45,000
(75 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Flush and replace engine coolant at 60 months, or 102,000 miles (170 000 km) whichever comes first. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change front axle fluid (4X4). Change 6-spd manual transmission fluid 2500/3500
models only.SCHEDULE “B” 495
48,000
(80 000)51,000
(85 000)54,000
(90 000)57,000
(95 000)60,000
(100 000)496 SCHEDULE “B”
Miles (Kilometers) Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary. Replace spark plugs. Inspect and replace ignition cables if necessary. Inspect PCV valve, replace as necessary. ** Drain and refill automatic transmission fluid and change main sump filter*.
48,000
(80 000)51,000
(85 000)54,000
(90 000)57,000
(95 000)60,000
(100 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Inspect engine air cleaner filter, replace if neces- sary. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect auto tension drive belt and replace if re- quired. (3.7L/4.7L/5.7L).
63,000
(105 000)66,000
(110 000)69,000
(115 000)72,000
(120 000)75,000
(125 000)SCHEDULE “B” 497
M
498 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/ 4.7L/5.7L).****
78,000
(130 000)81,000
(135 000)84,000
(140 000)87,000
(145 000)90,000
(150 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant, if not replaced at 60
months. Inspect brake linings.SCHEDULE “B” 499
93,000
(155 000)96,000
(160 000)99,000
(165 000)102,000
(170 000)M
500 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at in- terval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/ 3500, 4X4). Rotate tires. Check spare tire for proper pressure and cor- rect stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change front axle fluid (4X4). Change 6-spd manual transmission fluid 2500/3500 models only. Inspect brake linings.
105,000
(175 000)108,000
(180 000)111,000
(185 000)114,000
(190 000)117,000
(195 000)120,000
(200 000)Miles (Kilometers) Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect and replace ignition cables if neces- sary. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Drain and refill automatic transmission fluid and change main sump and spin-on cooler return filter (if equipped)*. Flush and replace engine coolant at 120
months if not replaced at 102,000 miles (170
000 km).105,000
(175 000)108,000
(180 000)111,000
(185 000)114,000
(190 000)117,000
(195 000)120,000
(200 000)SCHEDULE “B” 501
502 SCHEDULE “B”
* This applies only if the vehicle is used for frequent trailer towing, snowplowing, fleet vehicle or commercial service. ** This maintenance is recommended by the manufac- turer to the owner, but not required to maintain the emissions warranty.
**** This maintenance is not required if the belt was previously replaced. Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts.
Schedule “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Check spare tire for proper pressure and correct stowage. Check transfer case fluid level (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary. Replace spark plugs.
SCHEDULE “A” 503
6,000
(10 000)12,000
(20 000)18,000
(30 000)24,000
(40 000)30,000
(50 000)[6]
[12]
[24]
[18]
[30]
M
504 SCHEDULE “A”
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Check spare tire for proper pressure and cor- rect stowage. Check transfer case fluid level (4X4). Lubricate Front Drive Shaft Fitting (2500/ 3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant at 60
months, if not replaced at 102,000 miles (170
000 km). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary.36,000
(60 000)42,000
(70 000)48,000
(80 000)54,000
(90 000)60,000
(100 000)66,000
(110 000)[42]
[48]
[36]
[66]
[54]
[60]
Miles (Kilometers) [Months] Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect and replace ignition cables if neces- sary.
36,000
(60 000)[36]
42,000
(70 000)[42]
48,000
(80 000)[48]
54,000
(90 000)[54]
SCHEDULE “A” 505
60,000
(100 000)66,000
(110 000)[66]
[60]
M
506 SCHEDULE “A”
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/ 4.7L/5.7L).
72,000
(120 000)78,000
(130 000)84,000
(140 000)90,000
(150 000)96,000
(160 000)
