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(upper) reference holes on the dipstick at normal operat- ing temperature. Verify that solid coating of oil is seen on both sides of the dipstick. If the fluid is low, add as required into the dipstick tube. Do not overfill. After adding any quantity of oil through the oil fill tube, wait a minimum of two (2) minutes for the oil to fully drain into the transmission before rechecking the fluid level. If it is necessary to check the transmission below NOTE: the operating temperature, the fluid level should be between the two “COLD” (lower) holes on the dipstick with the fluid at approximately 70°F (21°C) (room tem- perature). If the fluid level is correctly established at it should be between the “HOT” room temperature,
(upper) reference holes when the transmission reaches 180°F (82°C). Remember it is best to check the level at the normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50°F (10°C) it may not register on the dipstick. Do not add fluid until the temperature is elevated enough to produce an accurate reading.
7. Check for leaks. Release parking brake. To prevent dirt and water from entering the transmission after checking or replenishing fluid, make certain that the dipstick cap is properly reseated. It is normal for the dipstick cap to spring back slightly from its fully seated position, as long as its seal remains engaged in the dipstick tube.
Selection Of Lubricant Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type. It is important that the transmission fluid be maintained at the prescribed level using the recommended fluid.
CAUTION!
Using a transmission fluid other than the manufac- turers recommended fluid may cause deterioration in transmission shift quality and/or torque converter shudder. Using a transmission fluid other than the manufacturers recommended fluid will result in more frequent fluid and filter changes. Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type.
MAINTAINING YOUR VEHICLE 379
Automatic Transmission Fluid and Filter Change It is important that proper lubricant is used in the transmission. Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type. The fluid and filter(s) should be changed as specified in the Maintenance Schedule (Section 8). NOTE: reason, the fluid and filter(s) should be changed. Special Additives The manufacturer strongly recommends against the ad- dition of any additives to the transmission. Exception to this policy is the use of special dyes to aid in detecting fluid leaks. The use of transmission sealers should be avoided, since they may adversely affect seals.
If the transmission is disassembled for any
380 MAINTAINING YOUR VEHICLE
In some instances,
Front Wheel Bearings Front wheel bearings for all Dodge Ram Trucks are sealed-for-life. They do not require greasing or seal replacement. these bearings will “purge” excess grease and the bearing will look slightly wet. This is normal. Periodic inspection for excess play is recommended. Rear Wheel Bearings — Manufacturer’s Axles These bearings are normally considered permanently lubricated. Cleaning and repacking is required only when axle shafts are removed or in case of extreme water or dust contamination. Selection of Lubricating Grease The National Lubricating Grease Institute (NLGI) has developed a symbol (Certification Mark) to aid the vehicle owner in the proper selection of grease for the lubrication of wheel bearings and chassis components.
This symbol (an example is shown below) is located on the grease container and identifies the application and quality of the grease.
are
There two groups identified, those for wheel bearings (Letter “G”) and those for chassis (Letter “L”) lubrication. Perfor- mance categories within these groups result in dual letter for each group. The letter des- ignations shown in the ex- ample the highest quality level available and when combined as shown can be used for both wheel bearing and chassis lubrication. Use only those greases that have the NLGI symbol on the container along with the proper quality level for your application.
designations
are
Noise Control System Required Maintenance & Warranty For 3500 2-Wheel Drive and 4-Wheel Drive models over 10,000 lbs. (4 535 kg) Gross Vehicle Weight Rating. All vehicles built over 10,000 lbs (4 535 kg) Gross Vehicle Weight Rating and manufactured for sale and use in the United States are required to comply with the Federal Government’s Exterior Noise Regulations. These vehicles can be identified by the Noise Emission Control Label located in the operator’s compartment.
MAINTAINING YOUR VEHICLE 381
382 MAINTAINING YOUR VEHICLE
In addition,
Required Maintenance for Noise Control Systems The following maintenance services must be performed every 6 months or 6,000 miles (9 600 km), whichever comes first, to assure proper operation of the noise control systems. inspection and service should be performed anytime a malfunction is observed or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit. Make certain that the air cleaner is properly positioned and the cover is tight. Check all hoses leading to the cleaner for tightness. The gasket between the air cleaner housing and throttle body must be intact and in good condition. The engine air cleaner filter must also be clean and serviced according to the instructions outlined in the appropriate maintenance schedule.
Tampering with Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorpo- rated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Among those acts presumed to constitute tampering are the acts listed below. AIR CLEANER • Removal of the air cleaner. • Inverting the air cleaner lid. • Removal of the air ducting.
EXHAUST SYSTEM • Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
ENGINE COOLING SYSTEM • Removal or rendering inoperative the fan clutch. • Removal of the fan shroud. Noise Emission Warranty The manufacturer warrants that this vehicle as manufac- tured by the manufacturer, was designed, built and equipped to conform at the time it left the manufacturers control with all applicable U.S. EPA Noise Control Regu- lations.
MAINTAINING YOUR VEHICLE 383
This warranty covers this vehicle as designed, built and equipped by the manufacturer, and is not limited to any particular part, component or system of the vehicle manufactured by the manufacturer. Defects in design, assembly or in any part, component or system of the vehicle as manufactured by the manufacturer, which, at the time it left the manufacturers control, caused noise emissions to exceed Federal standards, are covered by this warranty for the life of the vehicle.
384 MAINTAINING YOUR VEHICLE
Noise Systems Maintenance Chart and Service Log Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES KILOMETERS Exhaust system-inspect Air cleaner assembly-inspect ODOMETER READING PERFORMED BY PERFORMED AT
12,000
19 00024,000
36 00042,000
67 00018,000
29 00030,000
48 00036,000
58 00048,000
77 0006,000
9 60054,000
87 00060,000
96 00066,000
106 00072,000
116 00078,000
126 00084,000
135 00090,000
145 00096,000
154 000MILES KILOMETERS Exhaust system-inspect Air cleaner assembly-inspect ODOMETER READING PERFORMED BY PERFORMED AT
Appearance Care and Protection from Corrosion
Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo- graphic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. Outside parking, which exposes your vehicle to airborne contaminants, road surfaces on which the vehicle is operated, extreme hot or cold weather and other extreme conditions will have an adverse effect on paint, metal trim, and under- body protection. The following maintenance recommendations will enable you to obtain maximum benefit from the corrosion resistance built into your vehicle. What Causes Corrosion? Corrosion is the result of deterioration or removal of paint and protective coatings from your vehicle.
MAINTAINING YOUR VEHICLE 385
The most common causes are: • Road salt, dirt and moisture accumulation. • Stone and gravel impact. • Insects, tree sap and tar. • Salt in the air near seacoast localities. • Atmospheric fallout/industrial pollutants. Washing • Wash your vehicle regularly. Always wash your ve- hicle in the shade using a mild car wash soap, and rinse the panels completely with clear water.
NOTE: Fold the 7 x 10 inch trailer towing mirrors rearward prior to entering an automated car wash.
386 MAINTAINING YOUR VEHICLE
CAUTION!
CAUTION!
lated on your vehicle, wash it as soon as possible.
Do not attempt to fold the 7 x 10 inch trailer towing mirrors forward. The 7 x 10 inch trailer towing mirrors are not designed to be folded forward and doing so will damage the mirrors and/or vehicle. • If insects, tar or other similar deposits have accumu- • Use Mopar威 auto polish to remove road film and stains and to polish your vehicle. Take care never to scratch the paint. • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish.
Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces.
Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month. • It is important that the drain holes in the lower edges of the doors, rocker panels and tailgate be kept clear and open. • If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such repairs is considered the responsibility of the owner.
• If your vehicle is damaged due to an accident or similar cause which destroys the paint and protective coating have your vehicle repaired as soon as possible. The cost of such repairs is considered the responsibil- ity of the owner. • All wheels and wheel trim, especially aluminum and chrome plated wheels should be cleaned regularly with mild soap and water to prevent corrosion. To remove heavy soil, select a nonabrasive, non-acidic cleaner. Do not use scouring pads, steel wool, a bristle brush or metal polishes. Only Mopar cleaners are recommended. Do not use oven cleaner. Avoid auto- matic car washes that use acidic solutions or harsh brushes that may damage the wheels’ protective fin- ish. • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., be sure that such materials are well packaged and sealed.
MAINTAINING YOUR VEHICLE 387
mud or stone shields behind each wheel.
• If a lot of driving is done on gravel roads, consider • Use Mopar威 touch up paint on scratches as soon as possible. Your dealer has touch up paint to match the color of your vehicle.
Interior Care Use Mopar威 Fabric Cleaner to clean fabric upholstery and carpeting. Use Mopar威 Vinyl Cleaner to clean vinyl upholstery and trim. Mopar威 Total Clean is specifically recommended for leather upholstery. Your leather upholstery can be best preserved by regular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and damage the leather upholstery and should be removed promptly with a damp cloth. Stubborn soils can be removed easily with a soft cloth
388 MAINTAINING YOUR VEHICLE
and Mopar威 Total Clean. Care should be taken to avoid soaking your leather upholstery with any liquid. Please do not use polishes, oils, cleaning fluids, solvents, deter- gents, or ammonia based cleaners to clean your leather upholstery. Application of a leather conditioner is not required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes. Many are potentially flammable, and if used in closed areas they may cause respiratory harm.
Glass Surfaces All glass surfaces should be cleaned on a regular basis with any commercial household-type glass cleaner. Never use an abrasive type cleaner. Use caution when cleaning inside rear windows equipped with electric defrosters or windshields equipped with a windshield wiper de-icer. Do not use scrapers or other sharp instru- ments which may scratch the elements. When cleaning the rear view mirror, spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses The lenses in front of the instruments in this vehicle are molded in clear plastic. When cleaning the lenses, care must be taken to avoid scratching the plastic. 1. Clean with a wet soft rag. A mild soap solution may be used, but do not use high alcohol content or abrasive cleaners. If soap is used, wipe clean with a clean damp rag. 2. Dry with a soft tissue. Seat Belt Maintenance Do not bleach, dye or clean the belts with chemical solvents or abrasive cleaners. This will weaken the fabric. Sun damage will also weaken the fabric. If the belts need cleaning, use a mild soap solution or lukewarm water. Do not remove the belts from the car to wash them. Replace the belts if they appear frayed or worn or if the buckles do not work properly.
MAINTAINING YOUR VEHICLE 389
FUSE AND RELAY CENTER
Your vehicle is equipped with a fuse and relay center located in the engine compartment near the battery. Located on the underside of the cover is a label that identifies each component. 1. Disconnect the battery negative (-) cable before remov- ing the cover.
390 MAINTAINING YOUR VEHICLE
2. Use specified fuses only. 3. Always properly reinstall the cover.
VEHICLE STORAGE If you are storing your vehicle for more than 21 days, we recommend that you take the following steps to mini- mize the drain on your vehicle’s battery: • Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse located in the Fuse and Relay Center, located in the engine compartment. The I.O.D. cavity includes a snap-in retainer that allows the fuse to be discon- nected, without removing it from the fuse block. • The electronic shift transfer case should be placed in the 4HI mode and kept in this position to minimize the battery drain. • As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Inside Bulb No. Overhead Console Lights . . . . . . . . . . . . . . . TS 212-2
Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7679
All of the inside bulbs are brass or glass wedge base. Aluminum base bulbs are not approved.LIGHT BULBS — Outside Bulb No. Back-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3057
Center High Mounted Stop Lamp . . . . . . . . . . . . . 912
Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 9006LL Headlamp (Halogen) . . . . . . . . . . . . . . . . . . . 9007QL Park & Turn Signal . . . . . . . . . . . . . . . . . . . 3157NAK Rear License Plate Lamp . . . . . . . . . . . . . . . . . . . 168
Rear Cargo Light. . . . . . . . . . . . . . . . . . . . . . . . . 912
Tail & Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3057
Cab Clearance Lights . . . . . . . . . . . . . . . . . . . . . . 168
Dual Rear Wheel Sidemarker Light . . . . . . . . . . . . 168
Dual Rear Wheel Tailgate ID Lights (3) . . . . . . . . . 168BULB REPLACEMENT
Headlight (Halogen)/Front Park and Turn Lights
CAUTION!
This is a halogen bulb. Avoid touching the glass with your fingers. Reduced bulb life will result.
1. Remove the expanding fastener from the headlight welt.
MAINTAINING YOUR VEHICLE 391
392 MAINTAINING YOUR VEHICLE
2. Remove the three (3) bolts from the headlight housing. NOTE: The lower bolt on the driver side headlight also retains the ambient temperature sensor between the headlight assembly and the frame.
MAINTAINING YOUR VEHICLE 393
394 MAINTAINING YOUR VEHICLE
3. Pull the housing out from the fender to allow room to disconnect the electrical connectors.
4. Unlock and pull connector straight from the base of the headlight halogen bulb.
5. Twist connector on turn signal/park light bulb 1⁄4 turn and remove connector and bulb from housing. 6. Remove housing from vehicle with headlight halogen bulb in housing. 7. Twist collar on headlight halogen bulb 1⁄4 turn and remove headlight bulb from the housing. 8. Replace headlight or turn signal bulb. Do not touch the headlight halogen bulb. 9. Reverse procedure for installation of bulbs and hous- ing. 10. Tighten the outboard fastener first.
Tail, Stop, Turn and Backup Lights
1. Remove the two (2) screws that pass through the bed sheetmetal.
2. Pull the housing straight out from the body, with a quick motion, to separate the housing from the body. If not pulled straight, locators may be damaged.
MAINTAINING YOUR VEHICLE 395
3. Push the red lock slide in on the connector and remove the housing from the vehicle.
396 MAINTAINING YOUR VEHICLE
4. Remove the four (4) screws from the bulb strip in the housing.
5. Pull the appropriate bulb straight from the bulb strip.
• Top Bulb: Park/Turn/Hazard • Center Bulb: Stop/Park/Sidemarker • Bottom Bulb: Backup Lights 6. Reverse procedure for installation of bulbs and hous- ing.
7. While holding the taillight firmly in place, fasten the top screw first. Center High-Mounted Stoplight With Cargo Light
1. Remove the two (2) screws holding the housing/lens to the body as shown.
MAINTAINING YOUR VEHICLE 397
2. Separate the connector holding the housing and wir- ing harness to the body.
3. Turn desired bulb socket 1⁄4 turn and remove socket and bulb from housing.
398 MAINTAINING YOUR VEHICLE
4. Pull desired bulb straight from the socket.
Cab Top Clearance Lights — If Equipped
1. Remove the two screws from the top of the light.
• Outside Bulbs: Cargo Lamps • Inside Bulb: Center High Mount Stop Lamp 5. Reverse procedure for installation of bulbs and hous- ing.
2. Rotate the socket 1⁄4 turn and pull it from the light assembly.
3. Pull the bulb straight from it’s socket and replace.
MAINTAINING YOUR VEHICLE 399
400 MAINTAINING YOUR VEHICLE
Tailgate ID Lights (Dual Rear Wheels)
1. Remove the two screws and housing and access the bulb sockets from the rear.
2. Turn socket 1⁄4 turn counterclockwise to access the bulb.
Side Marker Lights (Dual Rear Wheels)
MAINTAINING YOUR VEHICLE 401
3. Pull bulb straight out from socket. 4. Reverse procedure for installation of bulbs and hous- ing.
1. Push rearward on the side marker light assembly. 2. Pull the entire assembly from the fender. 3. Turn socket 1⁄4 turn counterclockwise and remove from assembly to access the bulb. 4. Pull bulb straight out from socket.
402 MAINTAINING YOUR VEHICLE
5. Reverse procedure for installation of bulbs and hous- ing. Fog Lights
1. Reach under the vehicle, unlock and twist connector counterclockwise 1⁄4 turn and remove connector and bulb from housing.
2. Pull bulb straight from the connector.
3. Reverse procedure for installation of bulbs and hous- ing.
FLUIDS AND CAPACITIES
Fuel
3.7L/4.7L, 87 Octane
5.7L, 89 Octane
1500 Shortbed Models 1500 Longbed Models 1500 Shortbed Models 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models
MAINTAINING YOUR VEHICLE 403
U.S.
Metric
26 gal. 35 gal. 34 gal. 34 gal. 35 gal. 34 gal. 35 gal.
98L 132L 128L 128L 132L 128L 132L
404 MAINTAINING YOUR VEHICLE
Engine Oil (with filter)
3.7L Engine V-6, SAE 5W-30, API Certified 4.7L Engine V-8, SAE 5W-30, API Certified 5.7L Engine V-8, SAE 5W-20, API Certified
Cooling System
3.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula) 4.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula) 5.7L (Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula)
U.S.
5.0 qts. 6.0 qts. 7.0 qts.
17 qts. 17 qts. 18.7 qts.
Metric
4.7L 5.7L 6.6L
16L 16L 17.7L
MAINTAINING YOUR VEHICLE 405
RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Engine Coolant
3.7/4.7L Engine Oil 5.7L Engine Oil Engine Oil Filter Spark Plugs
Fuel Selection (all except 5.7L) Fuel Selection (5.7L)
Fluids, Lubricants and Genuine Parts Mopar威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or- ganic Additive Technology) P/N 5011764AB or equivalent. Use SAE 5W-30, API Certified, meeting material standard MS-6395. Use SAE 5W-20, API Certified, meeting material standard MS-6395. Mopar威 Engine Oil Filter, P/N 5281090 or equivalent. Refer to the Vehicle Emission Control Information label in the engine com- partment. 87 Octane, (R+M)/2 Method 89 Octane, (R+M)/2 Method, Mid-Grade Preferred (87 Octane acceptable)
406 MAINTAINING YOUR VEHICLE
Fluids, Lubricants and Genuine Parts. Mopar威 ATF+4, Automatic Transmission Fluid or or equivalent. Mopar威 ATF+4, Automatic Transmission Fluid or equivalent.
Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 75W-85 Synthetic, API grade GL4, Mopar威 P/N 4874459 or equivalent. Manaul Transmission Fluid (G238). Mopar威 ATF+4, Automatic Transmission Fluid or equivalent. Mopar威 ATF+4, Automatic Transmission Fluid or equivalent. Manual Transmission Fluid (G-56) Multipurpose Grease, NLGI Grade 2 E.P. or equivalent. Clutch Linkage GL-5 SAE 75W-90 or equivalent. 1500 Model Front Axle (4X4) Mopar威 Synthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip 1500 Model Rear Axle Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar威 limited slip additive or equivalent. Synthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. Mopar威 DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom- mended brake fluids. Mopar威 ATF+4, Automatic Transmission Fluid or equivalent.2500/3500 Model Front and Rear Axle Brake Master Cylinder
Power Steering Reservoir
MAINTENANCE SCHEDULES
CONTENTS
䡵 Emission Control System Maintenance . . . . . . . . 408
䡵 Maintenance Schedules . . . . . . . . . . . . . . . . . . . 408▫ Schedule “B” . . . . . . . . . . . . . . . . . . . . . . . . 411
▫ Schedule “A” . . . . . . . . . . . . . . . . . . . . . . . . 422M
408 MAINTENANCE SCHEDULES
EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type in this section (Section 8) must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service also should be done any time a malfunction is suspected. NOTE: Maintenance, replacement, or repair of the emis- sion control devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U.S. EPA or, in the State of Califor- nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES There are two maintenance schedules that show the required service for your vehicle. First is Schedule “B”. It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More than 50% of your driving is at sustained high • Trailer towing. • Snowplowing.
speeds during hot weather, above 90° F (32°C).
• Heavy Loading. • Taxi, police, or delivery service (commercial service). • Off-road or desert operation. • If equipped for and operating with E-85 (ethanol)
fuel.
If ANY of these apply to you then change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (163 000
km) or 60 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. NOTE: Most vehicles are operated under the conditions listed for Schedule ⬙B⬙.MAINTENANCE SCHEDULES 409
Second is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Sched- ule ⬙B⬙. Use the schedule that best describes your driving condi- tions. Where time and mileage are listed, follow the interval that occurs first. NOTE: Under no circumstances should oil change in- tervals exceed 6000 miles (10 000 km) or 6 months whichever comes first.
CAUTION!
Failure to perform the required maintenance items may result in damage to the vehicle.
M
410 MAINTENANCE SCHEDULES
At Each Stop for Fuel • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accu- racy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark. • Check the windshield washer solvent and add if
required.
damage.
Once a Month • Check tire pressure and look for unusual wear or • Inspect the battery and clean and tighten the terminals • Check the fluid levels of coolant bottle, brake master
as required.
cylinder, and transmission and add as needed.
• Check all lights and all other electrical items for correct
operation.
tings (if equipped)
At Each Oil Change • Change the engine oil filter. • Lubricate Drivetrain/Steering/Suspension Grease Fit- • Inspect the exhaust system. • Inspect the brake hoses. • Inspect the CV joints (if equipped) and front suspen- • Check the automatic transmission fluid level. • Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps.
sion components.
Schedule “B” Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More than 50% of your driving is at sustained high • Trailer towing. • Snowplowing. • Heavy Loading. • Taxi, police, or delivery service (commercial service).
speeds during hot weather, above 90° F C (32°).
• Off-road or desert operation. • If equipped for and operating with E-85 (ethanol)
SCHEDULE “B” 411
fuel.
If ANY of these apply to you then change your NOTE: engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If ANY of these apply to you then flush and NOTE: replace your engine coolant every 102,000 miles (163 000
km) or 60 months, whichever comes first and follow schedule “B” of the ⬙Maintenance Schedules⬙ section of this manual. If none of these apply to you, then change your NOTE: engine oil at every interval shown on schedule ⬙A⬙ of the ⬙Maintenance Schedules⬙ section of this manual.M
412 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary.
3,000
(5 000)6,000
(10 000)9,000
(14 000)12,000
(19 000)15,000
(24 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary. Replace spark plugs. Inspect PCV valve, replace as necessary. **
SCHEDULE “B” 413
18,000
(29 000)21,000
(34 000)24,000
(38 000)27,000
(43 000)30,000
(48 000)M
414 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary.
33,000
(53 000)36,000
(58 000)39,000
(62 000)42,000
(67 000)45,000
(72 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Flush and replace engine coolant at 60 months, or 102, 000 miles (163 000 km) whichever comes first. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change front axle fluid (4X4). Change 6-spd manual transmission fluid 2500/3500
models only. Inspect brake linings.SCHEDULE “B” 415
48,000
(77 000)51,000
(82 000)54,000
(86 000)57,000
(91 000)60,000
(96 000)416 SCHEDULE “B”
Miles (Kilometers) Inspect engine air cleaner filter, replace if neces- sary. Replace spark plugs. Replace ignition cables. Inspect PCV valve, replace as necessary. ** Drain and refill automatic transmission fluid and change main sump filter*.
48,000
(77 000)51,000
(82 000)54,000
(86 000)57,000
(91 000)60,000
(96 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Inspect engine air cleaner filter. Replace if neces- sary. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect auto tension drive belt and replace if re- quired. (3.7L/4.7L/5.7L).
63,000
(101 000)66,000
(106 000)69,000
(110 000)72,000
(115 000)75,000
(120 000)SCHEDULE “B” 417
M
418 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if neces- sary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if re- quired (3.7L/4.7L/5.7L).
78,000
(125 000)81,000
(130 000)84,000
(134 000)87,000
(139 000)90,000
(144 000)Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Flush and replace engine coolant, if not replaced at 60 months. Flush and replace Power Steering Fluid. Inspect brake linings.
93,000
(149 000)96,000
(154 000)99,000
(158 000)100,000
(160 000)102,000
(163 000)SCHEDULE “B” 419
M
420 SCHEDULE “B”
Miles (Kilometers) Change engine oil and engine oil filter at in- terval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/ 3500, 4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change front axle fluid (4X4). Change 6-spd manual transmission fluid 2500/3500 models only. Inspect brake linings. Inspect engine air cleaner filter, replace if necessary.
105,000
(168 000)108,000
(173 000)111,000
(178 000)114,000
(182 000)117,000
(187 000)120,000
(192 000)105,000
(168 000)Miles (Kilometers) Replace spark plugs. Replace ignition cables. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Drain and refill automatic transmission fluid and change main sump and spin-on cooler return filter (if equipped)*. Flush and replace engine coolant at 120
months if not replaced at 102,000 miles (192
000 km). * This applies only if the vehicle is used for frequent trailer towing, snowplowing, fleet vehicle or commercial service. ** This maintenance is recommended by the manufac- turer to the owner, but not required to maintain the emissions warranty.SCHEDULE “B” 421
108,000
(173 000)111,000
(178 000)114,000
(182 000)117,000
(187 000)120,000
(192 000)Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts.
422 SCHEDULE “A”
Schedule “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) mod- els only. Inspect brake linings. Inspect engine air cleaner filter. Replace if neces- sary. Replace spark plugs.
6,000
(10 000)12,000
(19 000)18,000
(29 000)24,000
(38 000)30,000
(48 000)[6]
[12]
[24]
[18]
[30]
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant at 60
months, if not replaced at 102,000 miles (163
000 km). Inspect brake linings. Inspect engine air cleaner filter. Replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Replace ignition cables.36,000
(58 000)42,000
(67 000)48,000
(77 000)54,000
(84 000)60,000
(96 000)66,000
(106 000)SCHEDULE “A” 423
[42]
[48]
[36]
[66]
[54]
[60]
M
424 SCHEDULE “A”
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Flush and replace Power Steering Fluid. Inspect brake linings. Inspect engine air cleaner filter. Replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L).
72,000
(115000)78,000
(125 000)84,000
(134 000)90,000
(144 000)96,000
(154 000)100,000
160 000[78]
[84]
[72]
[96]
[90]
Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Drain and refill transfer case fluid (4X4). Flush and replace engine coolant, if not replaced at 60
months. Flush and replace engine coolant at 120 months, if not replaced at 102,000 miles (163 000 km). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Replace ignition cables.SCHEDULE “A” 425
102,000
(163 000)[102]
108,000
(173 000)[108]
114,000
(182 000)[114]
120,000
(192 000)[120]
426 SCHEDULE “A”
Miles (Kilometers) [Months] Inspect engine air cleaner filter. Replace if necessary. Replace spark plugs. Inspect PCV Valve, replace as necessary. ** ** This maintenance is recommended by the manufac- turer to the owner, but not required to maintain the emissions warranty. Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts.
102,000
(163 000)[102]
108,000
(173 000)[108]
114,000
(182 000)[114]
120,000
(192 000)[120]
WARNING!
You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic.
IF YOU NEED CONSUMER ASSISTANCE
CONTENTS
䡵 Suggestions For Obtaining Service For Your
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
▫ Prepare For The Appointment . . . . . . . . . . . . 428
▫ Prepare A List . . . . . . . . . . . . . . . . . . . . . . . . 428
▫ Be Reasonable With Requests . . . . . . . . . . . . . 428
䡵 If You Need Assistance . . . . . . . . . . . . . . . . . . . 428䡵 Warranty Information . . . . . . . . . . . . . . . . . . . . 430
䡵 Mopar威 Parts . . . . . . . . . . . . . . . . . . . . . . . . . 432
䡵 Reporting Safety Defects . . . . . . . . . . . . . . . . . . 432
▫ In Canada . . . . . . . . . . . . . . . . . . . . . . . . . . 432
䡵 Publication Order Forms . . . . . . . . . . . . . . . . . . 433428 IF YOU NEED CONSUMER ASSISTANCE
SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE
Prepare For The Appointment If you’re having warranty work done, be sure to have the right papers with you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager. Keep a maintenance log of your vehicle’s service history. This can often provide a clue to the current problem. Prepare A List Make a written list of your vehicle’s problems or the specific work you want done. If you’ve had an accident, or work done that is not on your maintenance log, let the service advisor know.
Be Reasonable With Requests If you list a number of items, and you must have your vehicle by the end of the day, discuss the situation with the service advisor and list the items in order of priority. At many dealers you may obtain a rental vehicle at a minimal daily charge. If you need a rental, it is advisable to make these arrangements when you call for an appointment.
IF YOU NEED ASSISTANCE The manufacturer and its dealers are vitally interested in your satisfaction. We want you to be happy with our
