2016 Chevrolet Malibu Owners Manual

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Hitches Use the correct hitch equipment. See your dealer or a hitch dealer for assistance. . The rear bumper on the vehicle is not intended for hitches. Do not attach rental hitches or other bumper-type hitches to it. Use only a frame-mounted hitch that does not attach to the bumper. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Trailer Brakes Does the trailer have its own brakes? Be sure to read and follow the instructions for the trailer brakes so they are installed, adjusted, and maintained properly. Because the vehicle has antilock brakes, do not tap into the vehicle's brake system. If this is done, both brake systems will not work well or at all. . Will any holes be made in the body of the vehicle when the trailer hitch is installed? If so, seal the holes when the hitch is removed. If the holes are not sealed, dirt, water, and deadly carbon monoxide (CO) from the exhaust can get into the vehicle. See Engine Exhaust 0 196. Safety Chains Always attach chains between the vehicle and the trailer. Cross the safety chains under the tongue of the trailer to help prevent the tongue from contacting the road if it becomes separated from the hitch. Leave enough slack so the rig can turn. Never allow safety chains to drag on the ground. Driving and Operating 223 Conversions and Add-Ons Add-On Electrical Equipment { Warning The Data Link Connector (DLC) is used for vehicle service and Emission Inspection/Maintenance testing. See Malfunction Indicator Lamp (Check Engine Light) 0 106 . A device connected to the DLC — such as an aftermarket fleet or driver-behavior tracking device — may interfere with vehicle systems. This could affect vehicle operation and cause a crash. Such devices may also access information stored in the vehicle’s systems. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 224 Driving and Operating Caution Some electrical equipment can damage the vehicle or cause components to not work and would not be covered by the vehicle warranty. Always check with your dealer before adding electrical equipment. Add-on equipment can drain the vehicle's 12-volt battery, even if the vehicle is not operating. The vehicle has an airbag system. Before attempting to add anything electrical to the vehicle, see Servicing the Airbag-Equipped Vehicle 0 72 and Adding Equipment to the Airbag-Equipped Vehicle 0 73. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Vehicle Care General Information General Information . . . . . . . . . . 226 California Proposition 65 Warning . . . . . . . . . . . . . . . . . 226 California Perchlorate Materials Requirements . . . . . 226 Accessories and Modifications . . . . . . . . . . . . . . . . 226 Vehicle Checks Doing Your Own Service Work . . . . . . . . . . . . . . . 227 Hood . . . . . . . . . . . . . . . . . . . . . . . . . 227 Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 229 Engine Oil . . . . . . . . . . . . . . . . . . . . 230 Engine Oil Life System . . . . . . . 232 Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 233 Engine Air Cleaner/Filter . . . . . . 233 Cooling System . . . . . . . . . . . . . . 234 Engine Coolant . . . . . . . . . . . . . . . 235 Engine Overheating . . . . . . . . . . 238 Washer Fluid . . . . . . . . . . . . . . . . . 239 Brakes . . . . . . . . . . . . . . . . . . . . . . . 240 Brake Fluid . . . . . . . . . . . . . . . . . . . 240 Battery - North America . . . . . . 241 Starter Switch Check . . . . . . . . . 243 Automatic Transmission Shift Lock Control Function Check . . . . . . . . . . . . . . . . . . . . . . . 243 Ignition Transmission Lock Check . . . . . . . . . . . . . . . . . . . . . . . 243 Park Brake and P (Park) Mechanism Check . . . . . . . . . . 243 Wiper Blade Replacement . . . . 244 Headlamp Aiming Headlamp Aiming . . . . . . . . . . . . 245 Bulb Replacement Bulb Replacement . . . . . . . . . . . . 245 Halogen Bulbs . . . . . . . . . . . . . . . . 245 High Intensity Discharge (HID) Lighting . . . . . . . . . . . . . . . . . . . . . 245 LED Lighting . . . . . . . . . . . . . . . . . 245 Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps . . . . . . . . . . . . . . . . . . . . . . 246 Fog Lamps . . . . . . . . . . . . . . . . . . . 248 Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LS and LT) . . . . . . . . . . 249 Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LTZ) . . . . . . . . . . . . . . . . 250 License Plate Lamp . . . . . . . . . . 251 Replacement Bulbs . . . . . . . . . . . 252 Vehicle Care 225 Electrical System High Voltage Devices and Wiring . . . . . . . . . . . . . . . . . . . . . . . 253 Electrical System Overload . . . 253 Fuses . . . . . . . . . . . . . . . . . . . . . . . . 253 Engine Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 254 Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 258 Wheels and Tires Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 260 All-Season Tires . . . . . . . . . . . . . . 261 Winter Tires . . . . . . . . . . . . . . . . . . 261 Summer Tires . . . . . . . . . . . . . . . . 261 Tire Sidewall Labeling . . . . . . . . 262 Tire Designations . . . . . . . . . . . . . 264 Tire Terminology and Definitions . . . . . . . . . . . . . . . . . . 264 Tire Pressure . . . . . . . . . . . . . . . . . 267 Tire Pressure for High-Speed Operation . . . . . . . . . . . . . . . . . . . 268 Tire Pressure Monitor System . . . . . . . . . . . . . . . . . . . . . . 269 Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . . . 270 Tire Inspection . . . . . . . . . . . . . . . . 273 Tire Rotation . . . . . . . . . . . . . . . . . 273 When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . . . 274 Buying New Tires . . . . . . . . . . . . . 275 Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 226 Vehicle Care General Information For service and parts needs, visit your dealer. You will receive genuine GM parts and GM-trained and supported service people. Genuine GM parts have one of these marks: Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . 276 Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . . . 277 Wheel Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . . . 278 Wheel Replacement . . . . . . . . . . 278 Tire Chains . . . . . . . . . . . . . . . . . . . 279 If a Tire Goes Flat . . . . . . . . . . . . 280 Tire Sealant and Compressor Kit . . . . . . . . . . . . . 281 Storing the Tire Sealant and Compressor Kit . . . . . . . . . . . . . 287 Tire Changing . . . . . . . . . . . . . . . . 287 Compact Spare Tire . . . . . . . . . . 292 Jump Starting Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 293 Towing the Vehicle Towing the Vehicle . . . . . . . . . . . 296 Recreational Vehicle Towing . . . . . . . . . . . . . . . . . . . . . . 296 Appearance Care Exterior Care . . . . . . . . . . . . . . . . . 298 Interior Care . . . . . . . . . . . . . . . . . . 303 Floor Mats . . . . . . . . . . . . . . . . . . . . 306 California Proposition 65 Warning WARNING: Most motor vehicles, including this one, contain and/or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Engine exhaust, many parts and systems, many fluids, and some component wear by-products contain and/or emit these chemicals. See Battery - North America 0 241 and Jump Starting - North America 0 293. California Perchlorate Materials Requirements Certain types of automotive applications, such as airbag initiators, safety belt pretensioners, and lithium batteries contained in Remote Keyless Entry transmitters, may contain perchlorate materials. Special handling may be necessary. For additional information, see www.dtsc.ca.gov/hazardouswaste/ perchlorate. Accessories and Modifications Adding non-dealer accessories or making modifications to the vehicle can affect vehicle performance and safety, including such things as Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 airbags, braking, stability, ride and handling, emissions systems, aerodynamics, durability, and electronic systems like antilock brakes, traction control, and stability control. These accessories or modifications could even cause malfunction or damage not covered by the vehicle warranty. Damage to vehicle components resulting from modifications or the installation or use of non-GM certified parts, including control module or software modifications, is not covered under the terms of the vehicle warranty and may affect remaining warranty coverage for affected parts. GM Accessories are designed to complement and function with other systems on the vehicle. See your dealer to accessorize the vehicle using genuine GM Accessories installed by a dealer technician. Also, see Adding Equipment to the Airbag-Equipped Vehicle 0 73. Vehicle Checks Doing Your Own Service Work { Warning It can be dangerous to work on your vehicle if you do not have the proper knowledge, service manual, tools, or parts. Always follow owner manual procedures and consult the service manual for your vehicle before doing any service work. If doing some of your own service work, use the proper service manual. It tells you much more about how to service the vehicle than this manual can. To order the proper service manual, see Service Publications Ordering Information 0 334. This vehicle has an airbag system. Before attempting to do your own service work, see Servicing the Airbag-Equipped Vehicle 0 72. Vehicle Care 227 Keep a record with all parts receipts and list the mileage and the date of any service work performed. See Maintenance Records 0 321. Caution Even small amounts of contamination can cause damage to vehicle systems. Do not allow contaminants to contact the fluids, reservoir caps, or dipsticks. Hood To open the hood: 1. Pull the hood release handle with this symbol on it. It is inside the vehicle to the left of the steering column. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 228 Vehicle Care 2. Go to the front of the vehicle to find the secondary release handle. The handle is under the front edge of the hood near the center. Push the handle to the right and at the same time raise the hood. 3. After the hood is slightly lifted, it will continue to open to the full position. Before closing the hood, be sure all the filler caps are on properly. Lower the hood until the lifting force of the strut is reduced, then release the hood to latch fully. Check to make sure the hood is closed and repeat the process if necessary. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Engine Compartment Overview Vehicle Care 229 Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 230 Vehicle Care 1. Engine Air Cleaner/Filter 0 233. 2. Engine Oil Fill Cap. See Engine Oil 0 230. 12. Negative (-) Battery Terminal. See Jump Starting - North America 0 293. 3. Engine Oil Dipstick. See Engine Oil 0 230. 4. Engine Cooling Fan (Out of View). See Cooling System 0 234. 5. Automatic Transmission Fluid Fill Cap. See Automatic Transmission Fluid 0 233. 6. Brake Fluid Reservoir. See Brakes 0 240. 7. Battery - North America 0 241. 8. Coolant Surge Tank and Pressure Cap. See Engine Coolant 0 235. 9. Positive (+) Battery Terminal (Under Cover). See Jump Starting - North America 0 293. 10. Engine Compartment Fuse Block 0 254. 11. Windshield Washer Fluid Reservoir. See Washer Fluid 0 239. Engine Oil To ensure proper engine performance and long life, careful attention must be paid to engine oil. Following these simple, but important steps will help protect your investment: . Use engine oil approved to the proper specification and of the proper viscosity grade. See “Selecting the Right Engine Oil” in this section. . Check the engine oil level regularly and maintain the proper oil level. See “Checking Engine Oil” and “When to Add Engine Oil” in this section. . Change the engine oil at the appropriate time. See Engine Oil Life System 0 232. . Always dispose of engine oil properly. See “What to Do with Used Oil” in this section. Checking Engine Oil It is a good idea to check the engine oil level at each fuel fill. In order to get an accurate reading, the vehicle must be on level ground. The engine oil dipstick handle is a loop. See Engine Compartment Overview 0 229 for the location of the engine oil dipstick. Obtaining an accurate oil level reading is essential: 1. If the engine has been running recently, turn off the engine and allow several minutes for the oil to drain back into the oil pan. Checking the oil level too soon after engine shutoff will not provide an accurate oil level reading. { Warning The engine oil dipstick handle may be hot; it could burn you. Use a towel or glove to touch the dipstick handle. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 2. Pull out the dipstick and wipe it with a clean paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level. When to Add Engine Oil If the oil is below the cross-hatched area at the tip of the dipstick, add 1 L (1 qt) of the recommended oil and then recheck the level. See “Selecting the Right Engine Oil” in this section for an explanation of what kind of oil to use. For engine oil crankcase capacity, see Capacities and Specifications 0 323. Caution Do not add too much oil. Oil levels above or below the acceptable operating range shown on the dipstick are harmful to the engine. If you find that you have an oil level above the operating range, i.e., the engine has so much oil that the oil level gets above the upper mark that shows the proper operating range, the engine could be damaged. You should drain out the excess oil or limit driving of the vehicle and seek a service professional to remove the excess amount of oil. See Engine Compartment Overview 0 229 for the location of the engine oil fill cap. Add enough oil to put the level somewhere in the proper operating range. Push the dipstick all the way back in when through. Vehicle Care 231 Selecting the Right Engine Oil Selecting the right engine oil depends on both the proper oil specification and viscosity grade. See Recommended Fluids and Lubricants 0 319. Specification Ask for and use engine oils that meet the dexos1™ specification. Engine oils that have been approved by GM as meeting the dexos1 specification are marked with the dexos1 approved logo. See www.gmdexos.com. Caution Failure to use the recommended engine oil or equivalent can result in engine damage not covered by the vehicle warranty. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 232 Vehicle Care Viscosity Grade Use SAE 5W-20 viscosity grade engine oil. SAE 0W-20 may be used as an alternative. When selecting an oil of the appropriate viscosity grade, it is recommended to select an oil of the correct specification. See “Specification” earlier in this section. Engine Oil Additives/Engine Oil Flushes Do not add anything to the oil. The recommended oils meeting the dexos1 specification are all that is needed for good performance and engine protection. Engine oil system flushes are not recommended and could cause engine damage not covered by the vehicle warranty. What to Do with Used Oil Used engine oil contains certain elements that can be unhealthy for your skin and could even cause cancer. Do not let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly dispose of clothing or rags containing used engine oil. See the manufacturer's warnings about the use and disposal of oil products. Used oil can be a threat to the environment. If you change your own oil, be sure to drain all the oil from the filter before disposal. Never dispose of oil by putting it in the trash or pouring it on the ground, into sewers, or into streams or bodies of water. Recycle it by taking it to a place that collects used oil. Engine Oil Life System When to Change Engine Oil This vehicle has a computer system that indicates when to change the engine oil and filter. This is based on a combination of factors which include engine revolutions, engine temperature, and miles driven. Based on driving conditions, the mileage at which an oil change is indicated can vary considerably. For the oil life system to work properly, the system must be reset every time the oil is changed. When the system has calculated that oil life has been diminished, it indicates that an oil change is necessary. A CHANGE ENGINE OIL SOON message comes on. See Engine Oil Messages 0 117. Change the oil as soon as possible within the next 1 000 km (600 mi). It is possible that, if driving under the best conditions, the oil life system might indicate that an oil change is not necessary for up to a year. The engine oil and filter must be changed at least once a year and, at this time, the system must be reset. Your dealer has trained service people who will perform this work and reset the system. It is also important to check the oil regularly over the course of an oil drain interval and keep it at the proper level. If the system is ever reset accidentally, the oil must be changed at 5 000 km (3,000 mi) since the last oil change. Remember to reset the oil life system whenever the oil is changed. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 How to Reset the Engine Oil Life System Reset the system whenever the engine oil is changed so that the system can calculate the next engine oil change. To reset the system: 1. Turn the ignition to ON/RUN with the engine off. 2. Press the DIC MENU button on the turn signal lever to enter the Vehicle Information Menu. Use the thumbwheel to scroll through the menu items until you reach REMAINING OIL LIFE. 3. Press the SET/CLR button to reset the oil life at 100%. 4. Turn the ignition to LOCK/OFF. The system is reset when the CHANGE ENGINE OIL SOON message is off and the REMAINING OIL LIFE 100% message is displayed. If the CHANGE ENGINE OIL SOON message comes back on when the vehicle is started, the engine oil life system has not been reset. Repeat the procedure. Automatic Transmission Fluid It is not necessary to check the transmission fluid level. A transmission fluid leak is the only reason for fluid loss. If a leak occurs, take the vehicle to your dealer and have it repaired as soon as possible. Change the fluid at the intervals listed in Maintenance Schedule 0 309, and be sure to use the fluid listed in Recommended Fluids and Lubricants 0 319. Engine Air Cleaner/Filter The engine air cleaner/filter is in the engine compartment on the passenger side of the vehicle. See Engine Compartment Overview 0 229. Vehicle Care 233 When to Inspect the Engine Air Cleaner/Filter For intervals on changing and inspecting the engine air cleaner/ filter, see Maintenance Schedule 0 309. How to Inspect the Engine Air Cleaner/Filter Do not start the engine or have the engine running with the engine air cleaner/filter housing open. Before removing the engine air cleaner/ filter, make sure that the engine air cleaner/filter housing and nearby components are free of dirt and debris. Remove the engine air cleaner/filter. Lightly tap and shake the engine air cleaner/filter (away from the vehicle), to release loose dust and dirt. Inspect the engine air cleaner/filter for damage, and replace if damaged. Do not clean the engine air cleaner/filter or components with water or compressed air. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 234 Vehicle Care To inspect or replace the engine air cleaner/filter: 1. Electrical Connector 2. Air Duct Clamp 3. Screws 1. Disconnect the harness connector from the air cleaner cover electrical connector (1). 2. Loosen the screw on the air duct clamp (2) holding the air outlet duct in place. Do not remove the clamp. Move the air duct aside. 3. Remove the air cleaner housing cover screws (3). Warning (Continued) backfires. Use caution when working on the engine and do not drive with the air cleaner/filter off. Caution If the air cleaner/filter is off, dirt can easily get into the engine, which could damage it. Always have the air cleaner/filter in place when you are driving. Cooling System The cooling system allows the engine to maintain the correct working temperature. 4. Raise the air cleaner housing cover and remove the air cleaner/filter from the air cleaner housing. 5. Clean the filter sealing surface 6. and the housing. Install the new engine air cleaner/filter. 7. Lower the air cleaner housing cover and secure with the screws (3). Install the air duct and tighten the screw on the air duct clamp (2) to secure it to the air cleaner housing. Install the harness electrical connector (1). 8. 9. { Warning Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air; it helps to stop flames if the engine (Continued) Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 { Warning Heater and radiator hoses, and other engine parts, can be very hot. Do not touch them. If you do, you can be burned. Do not run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle. Caution Using coolant other than DEX-COOL® can cause premature engine, heater core, or radiator corrosion. In addition, the engine coolant could require changing sooner. Any repairs would not be covered by the vehicle warranty. Always use DEX-COOL (silicate-free) coolant in the vehicle. Vehicle Care 235 Engine Coolant The cooling system in the vehicle is filled with DEX-COOL® engine coolant mixture. See Recommended Fluids and Lubricants 0 319 and Maintenance Schedule 0 309. The following explains the cooling system and how to check and add coolant when it is low. If there is a problem with engine overheating, see Engine Overheating 0 238. What to Use { Warning Adding only plain water or some other liquid to the cooling system can be dangerous. Plain water and other liquids, can boil before the proper coolant mixture will. The coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, the engine could get too hot but you would not get the overheat warning. The engine (Continued) 1. Engine Cooling Fan (Out of View) 2. Coolant Surge Tank and Pressure Cap { Warning An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 236 Vehicle Care Warning (Continued) Caution could catch fire and you or others could be burned. Use a 50/ 50 mixture of clean, drinkable water and DEX-COOL coolant. Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. If using this mixture, nothing else needs to be added. This mixture: . Gives freezing protection down to −37 °C (−34 °F), outside temperature. . Gives boiling protection up to 129 °C (265 °F), engine temperature. . Protects against rust and corrosion. . Will not damage aluminum parts. . Helps keep the proper engine temperature. If improper coolant mixture, inhibitors, or additives are used in the vehicle cooling system, the engine could overheat and be damaged. Too much water in the mixture can freeze and crack engine cooling parts. The repairs would not be covered by the vehicle warranty. Use only the proper mixture of engine coolant for the cooling system. See Recommended Fluids and Lubricants 0 319. Never dispose of engine coolant by putting it in the trash, or by pouring it on the ground, or into sewers, streams or bodies of water. Have the coolant changed by an authorized service center, familiar with legal requirements regarding used coolant disposal. This will help protect the environment and your health. Checking Coolant The vehicle must be on a level surface when checking the coolant level. Check to see if coolant is visible in the coolant surge tank. If the coolant inside the coolant surge tank is boiling, do not do anything else until it cools down. If coolant is visible but the coolant level is not at or above the mark pointed to, add a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. Be sure the cooling system is cool before this is done. If no coolant is visible in the coolant surge tank, add coolant as follows: How to Add Coolant to the Coolant Surge Tank { Warning You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol (Continued) Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Vehicle Care 237 Warning (Continued) and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine. Caution This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged. { Warning Steam and scalding liquids from a hot cooling system can blow out and burn you badly. Never turn the cap when the cooling system, including the surge tank pressure cap, is hot. Wait for the cooling system and surge tank pressure cap to cool. The coolant surge tank pressure cap can be removed when the cooling system, including the surge tank pressure cap and upper radiator hose, is no longer hot. 1. Turn the pressure cap slowly counterclockwise. If a hiss is heard, wait for that to stop. A hiss means there is still some pressure left. 2. Keep turning the cap and remove it. 3. Fill the coolant surge tank with the proper mixture to the mark pointed to on the front of the coolant surge tank. 4. With the coolant surge tank cap off, start the engine and let it run until the upper radiator hose starts getting hot. Watch out for the engine cooling fans. By this time, the coolant level inside the coolant surge tank may be lower. If the level is lower, add more of the proper mixture to the coolant surge tank until the level reaches the mark pointed to on the front of the coolant surge tank. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 238 Vehicle Care 5. Replace the cap tightly. Caution If the pressure cap is not tightly installed, coolant loss and possible engine damage may occur. Be sure the cap is properly and tightly secured. Engine Overheating The vehicle has an engine coolant temperature gauge on the instrument cluster to warn of engine overheating. See Engine Coolant Temperature Gauge 0 103. If the decision is made not to lift the hood when this warning appears, get service help right away. Contact your dealer for additional information. If the decision is made to lift the hood, make sure the vehicle is parked on a level surface. Then check to see if the engine cooling fans are running. If the engine is overheating, both fans should be running. If they are not, do not continue to run the engine and have the vehicle serviced. Caution Running the engine without coolant may cause damage or a fire. Vehicle damage would not be covered by the vehicle warranty. If Steam Is Coming from the Engine Compartment { Warning Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood. (Continued) Warning (Continued) If you keep driving when the engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop the engine if it overheats, and get out of the vehicle until the engine is cool. If No Steam Is Coming from the Engine Compartment If an engine overheat warning is displayed but no steam can be seen or heard, the problem may not be too serious. Sometimes the engine can get a little too hot when the vehicle: . Climbs a long hill on a hot day. . Stops after high-speed driving. Idles for long periods in traffic. If the overheat warning is displayed with no sign of steam: 1. Turn the air conditioning off. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 2. Turn the heater on to the highest temperature and to the highest fan speed. Open the windows as necessary. 3. When it is safe to do so, pull off the road, shift to P (Park) or N (Neutral), and let the engine idle. If the engine coolant temperature gauge is no longer in the overheat zone, the vehicle can be driven. Continue to drive the vehicle slowly for about 10 minutes. Keep a safe distance from the vehicle in front. If the warning does not come back on, continue to drive normally and have the cooling system checked for proper fill and function. If the warning continues, pull over, stop, and park the vehicle right away. If there is no sign of steam, idle the engine for three minutes while parked. If the warning is still displayed, turn off the engine until it cools down. Washer Fluid What to Use When windshield washer fluid is needed, be sure to read the manufacturer's instructions before use. If operating the vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid Open the cap with the washer symbol on it. Add washer fluid until the tank is full. See Engine Compartment Overview 0 229 for reservoir location. Vehicle Care 239 Caution . Do not use washer fluid that contains any type of water repellent coating. This can cause the wiper blades to chatter or skip. . Do not use engine coolant (antifreeze) in the windshield washer. It can damage the windshield washer system and paint. . Do not mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage the washer fluid tank and other parts of the washer system. . When using concentrated washer fluid, follow the manufacturer instructions for adding water. . Fill the washer fluid tank only three-quarters full when it is very cold. This allows for fluid expansion if (Continued) Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 240 Vehicle Care Caution (Continued) Caution freezing occurs, which could damage the tank if it is completely full. Continuing to drive with worn-out brake pads could result in costly brake repair. Brakes Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound can come and go or can be heard all the time when the vehicle is moving, except when applying the brake pedal firmly. { Warning The brake wear warning sound means that soon the brakes will not work well. That could lead to a crash. When the brake wear warning sound is heard, have the vehicle serviced. Some driving conditions or climates can cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with the brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the proper sequence to torque specifications. See Capacities and Specifications 0 323. Brake pads should be replaced as complete sets. Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign that brake service may be required. Replacing Brake System Parts Always replace brake system parts with new, approved replacement parts. If this is not done, the brakes may not work properly. The braking performance expected can change in many other ways if the wrong replacement brake parts are installed or if parts are improperly installed. Brake Fluid The brake master cylinder reservoir is filled with GM approved DOT 3 brake fluid as indicated on the reservoir cap. See Engine Compartment Overview 0 229 for the location of the reservoir. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Checking Brake Fluid With the vehicle in P (Park) on a level surface, the brake fluid level should be between the minimum and maximum marks on the brake fluid reservoir. There are only two reasons why the brake fluid level in the reservoir may go down: . Normal brake lining wear. When new linings are installed, the fluid level goes back up. . A fluid leak in the brake hydraulic system. Have the brake hydraulic system fixed. With a leak, the brakes will not work well. Always clean the brake fluid reservoir cap and the area around the cap before removing it. Do not top off the brake fluid. Adding fluid does not correct a leak. If fluid is added when the linings are worn, there will be too much fluid when new brake linings are installed. Add or remove fluid, as necessary, only when work is done on the brake hydraulic system. Vehicle Care 241 { Warning { Warning If too much brake fluid is added, it can spill on the engine and burn, if the engine is hot enough. You or others could be burned, and the vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system. When the brake fluid falls to a low level, the brake warning light comes on. See Brake System Warning Light 0 107. Brake fluid absorbs water over time which degrades the effectiveness of the brake fluid. Replace brake fluid at the specified intervals to prevent increased stopping distance. See Maintenance Schedule 0 309. What to Add Use only GM approved DOT 3 brake fluid from a clean, sealed container. See Recommended Fluids and Lubricants 0 319. The wrong or contaminated brake fluid could result in damage to the brake system. This could result in the loss of braking leading to a possible injury. Always use the proper GM approved brake fluid. Caution If brake fluid is spilled on the vehicle's painted surfaces, the paint finish can be damaged. Immediately wash off any painted surface. Battery - North America The original equipment battery is maintenance free. Do not remove the cap and do not add fluid. This vehicle has a standard 12-volt battery under the hood. See Engine Compartment Overview 0 229. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 242 Vehicle Care Refer to the replacement number shown on the original battery label when a new 12-volt battery is needed. The vehicle has an Absorbed Glass Mat (AGM) 12-volt battery. Installation of a standard 12-volt battery will result in reduced 12-volt battery life. When using a 12-volt battery charger on the 12-volt AGM battery, some chargers have an AGM battery setting on the charger. If available, use the AGM setting on the charger, to limit charge voltage to 14.8 volts. { Warning WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Batteries also contain other chemicals known to the State of California to cause (Continued) Warning (Continued) cancer. WASH HANDS AFTER HANDLING. See California Proposition 65 Warning 0 226. Stop/Start System The vehicle has a stop/start system to shut off the engine to help conserve fuel. See Starting the Engine 0 191. There is an auxiliary battery behind the access panel in the left rear of the trunk. This battery is for managing the stop/start auxiliary loads and is not to be used for any other purpose. See your dealer if the auxiliary battery needs service. Vehicle Storage { Warning Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you are not careful. See Jump Starting - North America 0 293 for tips on working around a battery without getting hurt. Infrequent Usage: Remove the 12-volt battery black, negative (−) cable from the battery to keep the battery from running down. Extended Storage: Remove the 12-volt battery black, negative (−) cable from the battery or use a battery trickle charger. Remember to reconnect the battery when ready to drive the vehicle. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Starter Switch Check { Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before starting this check, be sure there is enough room around the vehicle. 2. Apply both the parking brake and the regular brake. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. Try to start the engine in each gear. The vehicle should start only in P (Park) or N (Neutral). If the vehicle starts in any other position, contact your dealer for service. Automatic Transmission Shift Lock Control Function Check { Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before starting this check, be sure there is enough room around the vehicle. It should be parked on a level surface. 2. Apply the parking brake. Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the ignition on, but do not start the engine. Without applying the regular brake, try to move the shift lever out of P (Park) with normal effort. If the shift lever moves out of P (Park), contact your dealer for service. Vehicle Care 243 Ignition Transmission Lock Check If equipped with a key type ignition, while parked and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position. . The ignition should turn to LOCK/OFF only when the shift lever is in P (Park). . The ignition key should come out only in LOCK/OFF. Contact your dealer if service is required. Park Brake and P (Park) Mechanism Check { Warning When you are doing this check, the vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of the vehicle in case it begins to (Continued) Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 244 Vehicle Care Warning (Continued) roll. Be ready to apply the regular brake at once should the vehicle begin to move. Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. . To check the parking brake's holding ability: With the engine running and the transmission in N (Neutral), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. . To check the P (Park) mechanism's holding ability: With the engine running, shift to P (Park). Then release the parking brake followed by the regular brake. Contact your dealer if service is required. Wiper Blade Replacement Windshield wiper blades should be inspected for wear or cracking. It is a good idea to clean the wiper blade assembly on a regular basis. When worn, or when cleaning is ineffective, replace the wiper blade. For proper windshield wiper blade length and type, see Maintenance Replacement Parts 0 320. Caution Allowing the wiper arm to touch the windshield when no wiper blade is installed could damage the windshield. Any damage that occurs would not be covered by the vehicle warranty. Do not allow the wiper arm to touch the windshield. To replace the wiper blade: 1. Pull the wiper assembly away from the windshield. 2. Lift up on the latch in the middle of the wiper blade where the wiper arm attaches. 3. With the latch open, pull the wiper blade down toward the windshield far enough to release it from the J-hooked end of the wiper arm. 4. Remove the wiper blade. 5. Reverse Steps 1–3 for wiper blade replacement. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Headlamp Aiming Headlamp aim has been preset and should need no further adjustment. If the vehicle is damaged in a crash, the headlamp aim may be affected. If adjustment to the headlamps is necessary, see your dealer. Bulb Replacement For the proper type of replacement bulbs, see Replacement Bulbs 0 252. For any bulb-changing procedure not listed in this section, contact your dealer. Halogen Bulbs { Warning Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package. Vehicle Care 245 High Intensity Discharge (HID) Lighting { Warning The high intensity discharge lighting system operates at a very high voltage. If you try to service any of the system components, you could be seriously injured. Have your dealer or a qualified technician service them. The vehicle may have HID headlamps. After an HID headlamp bulb has been replaced, you may notice that the beam is a slightly different shade than it was originally. This is normal. LED Lighting This vehicle has several LED lamps. For replacement of any LED lighting assembly, contact your dealer. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 246 Vehicle Care Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps Base Headlamp Assembly The base model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly. Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp 2. Low-Beam Headlamp 3. Sidemarker Lamp 4. Parking/Turn Signal Lamp To replace one of the headlamp bulbs: 1. Open the hood. See Hood 0 227. 2. For the driver side bulb, remove the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back of the headlamp assembly by turning it counterclockwise. 4. Disconnect the electrical connector. 5. Remove the bulb from the lamp assembly by turning counterclockwise. Install a new bulb in the lamp assembly. 6. 7. Connect the electrical connector. 8. Replace the cap from the back of the headlamp assembly by turning it clockwise. 9. For the driver side, reinstall the windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer. Uplevel Headlamp Assembly The uplevel model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly. Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp 2. Turn Signal Lamps Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 3. Low-Beam Headlamp 4. Parking Lamp 5. Sidemarker Lamp To replace one of these bulbs: High-Beam Headlamp 1. Open the hood. See Hood 0 227. 2. For the driver side bulb, remove the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back of the headlamp assembly by turning it counterclockwise. Vehicle Care 247 4. Disconnect the electrical connector (1). 5. Disengage the spring clip (2) from the bulb by pressing down on the end and then swing upward. Low-Beam Headlamp 1. For the driver side bulb, remove the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 6. Remove the bulb from the lamp 2. Remove the cap from the back 7. assembly. Install a new bulb in the lamp assembly. Install the spring clip (2). 8. 9. Connect the electrical connector (1). 10. Replace the cap from the back of the headlamp assembly by turning it clockwise. 11. For the driver side, reinstall the windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer. of the headlamp assembly by turning it counterclockwise. 3. Disconnect the electrical connector. 4. Remove the bulb from the lamp assembly by turning counterclockwise. Install a new bulb in the lamp assembly. 5. 6. Connect the electrical connector. 7. Replace the cap from the back of the headlamp assembly by turning it clockwise. 8. For the driver side, reinstall the windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 248 Vehicle Care that the filler neck clip engages into the underhood electrical center retainer. HID Headlamp Assembly The HID assembly has a high intensity discharge (HID) high/low beam, a DRL/parking lamp, sidemarker lamp, and a turn signal lamp on the headlamp assembly. For replacement of the headlamp on an HID assembly, contact your dealer. See High Intensity Discharge (HID) Lighting 0 245. Passenger Side Shown, Driver Side Similar 1. Turn Signal Lamp 2. DRL/Parking Lamp 3. Sidemarker Lamp Front Turn Signal, Parking, and Sidemarker Lamps To replace one of these lamps on a base, uplevel, or HID assembly: 1. For the driver side bulb, remove the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 2. Remove the bulb socket from the headlamp assembly by turning it counterclockwise. 3. Remove the bulb from the socket. 4. Replace the bulb in the bulb 5. socket. Install the bulb socket in the headlamp assembly by turning it clockwise. 6. For the driver side, reinstall the windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer. Fog Lamps To replace the front fog lamp bulb: 1. Remove the five access panel fasteners under the front fascia. 2. Lower the panel far enough to access the fog lamp bulb. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LS and LT) Vehicle Care 249 4. Remove the bulb from the socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim. 5. 6. 7. 3. Remove the bulb by turning it counterclockwise and pulling it straight out of the assembly. 4. Disconnect the electrical 5. connector from the fog lamp bulb assembly. Install the new bulb by turning it clockwise into the assembly. 6. Reverse Steps 1–4 to reinstall. 1. Back-Up Lamp 2. Taillamp Trunk Deck Inboard Taillamp and Back-Up Lamp 1. Open the trunk. See Trunk 0 37. 2. Remove the push pins and pull back the trunk deck trim. 3. Remove the bulb socket by turning counterclockwise and pulling straight out. 1. Stoplamp/Taillamp 2. Turn Signal Lamp Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 250 Vehicle Care Caution Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb. To replace any one of these bulbs: Stoplamp/Taillamp and Turn Signal Lamp 1. Open the trunk. See Trunk 0 37. 2. Remove the push pins and pull the trunk trim away from the taillamp assembly. 3. Remove the bulb socket from the taillamp assembly by turning it counterclockwise. 4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out. 5. 6. 7. Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins. Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LTZ) The trunk deck inboard taillamp is an LED. To replace the taillamp see your dealer. Back-Up Lamp 1. Open the trunk. See Trunk 0 37. 2. Remove the push pins and pull back the trunk deck trim. 3. Remove the bulb socket by turning counterclockwise and pulling straight out. 4. Remove the bulb from the socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim. 5. 6. 7. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Caution Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb. The stoplamp/taillamp is an LED. To replace the stoplamp/taillamp see your dealer. Turn Signal Lamp 1. Open the trunk. See Trunk 0 37. 2. Remove the push pins and pull the trunk trim away from the taillamp assembly. 3. Remove the bulb socket from 5. the taillamp assembly by turning it counterclockwise. 4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out. Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins. 6. 7. Vehicle Care 251 License Plate Lamp To replace one of these bulbs: Passenger Side Shown, Driver Side Similar 1. Push the release tab toward the lamp assembly. 2. Pull the lamp assembly down to remove. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 252 Vehicle Care Replacement Bulbs Exterior Lamp Back-Up Lamp Deck Lid Taillamp DRL and Parking Lamp (HID) Front Fog Lamp Front Parking Lamp (Uplevel) Front Sidemarker Lamp Front Turn Signal Lamp (Base and Uplevel) Front Turn Signal Lamp (HID) High-Beam Headlamp (Base) High-Beam Headlamp (Uplevel) License Plate Lamp Bulb Number 921 LL 194 7443 ULL H10 7443 W5WLL 7444NA 7443 NA 9005 LL H7 LL W5W LL 3. Turn the bulb socket (1) counterclockwise to remove it from the lamp assembly (3). 4. Pull the bulb (2) straight out of the bulb socket. 5. Push the replacement bulb straight into the bulb socket and turn the bulb socket clockwise to install it into the lamp assembly. 6. Push the lamp assembly back into position until the release tab locks into place. Exterior Lamp Low-Beam Headlamp (Base and Uplevel) Stoplamp/Taillamp (LS and LT) Rear Turn Signal Lamp Bulb Number H11 LL 7440 7443 NA For replacement bulbs not listed here, contact your dealer. Chevrolet Malibu Limited Owner Manual (GMNA-Localizing-U.S/Canada- 9086425) - 2016 - crc - 7/30/15 Electrical System High Voltage Devices and Wiring { Warning Exposure to high voltage can cause shock, burns, and even death. The high voltage components in the vehicle can only be serviced by technicians with special training. High voltage components are identified by labels. Do not remove, open, take apart, or modify these components. High voltage cable or wiring has orange covering or labels. Do not probe, tamper with, cut, or modify high voltage cable or wiring. Electrical System Overload The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the chance of circuit overload and fire caused by electrical problems. Fuses and circuit breakers protect power devices in the vehicle. Replace a bad fuse with a new one of the identical size and rating. If there is a problem on the road and a fuse needs to be replaced, the same amperage fuse can be borrowed. Choose some feature of the vehicle that is not needed to use and replace it as soon as possible. Headlamp Wiring An electrical overload may cause the lamps to go on and off, or in some cases to remain off. Have the headlamp wiring checked right away if the lamps go on and off or remain off. Vehicle Care 253 Windshield Wipers If the wiper motor overheats due to heavy snow or ice, the windshield wipers will stop until the motor cools and will then restart. Although the circuit is protected from electrical overload, overload due to heavy snow or ice may cause wiper linkage damage. Always clear ice and heavy snow from the windshield before using the windshield wipers.

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2016 Chevrolet Malibu Owners Manual