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loose dust and dirt. If the filter remains covered with dirt, a new filter is required.


Chevrolet Malibu Owner Manual - 2011


Black plate (15,1)


To inspect or replace the engine air cleaner/filter:


1. Remove the spring clamps that


hold the cover on.


2. Lift off the cover.


3.


Inspect or replace the engine air cleaner/filter.


4. Align the filter correctly using the


5.


alignment tab. Install the cover by guiding the tabs on the rim of the top cover into the bottom hinges and turn the cover down to close it.


6. The spring clips will engage


easily, if the cover is properly seated.


Vehicle Care


10-15


{ WARNING


Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air; it helps to stop flames if the engine backfires. Use caution when working on the engine and do not drive with the air cleaner/filter off.


Notice: If the air cleaner/filter is off, dirt can easily get into the engine, which could damage it. Always have the air cleaner/filter in place when you are driving.


Chevrolet Malibu Owner Manual - 2011


Black plate (16,1)


10-16


Vehicle Care


Cooling System The cooling system allows the engine to maintain the correct working temperature.


3.6 L V6 Engine Shown, 2.4 L L4


Engine Similar A. Engine Cooling Fans


(Out of View)


B. Engine Coolant Surge Tank C. Pressure Cap


{ WARNING


An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.


{ WARNING


Heater and radiator hoses, and other engine parts, can be very hot. Do not touch them. If you do, you can be burned. Do not run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle.


Notice: Using coolant other than DEX-COOL® can cause premature engine, heater core, or radiator corrosion. In addition, the engine coolant could require changing sooner, at 50 000 km (30,000 mi) or 24 months, whichever occurs first. Any repairs would not be covered by the vehicle warranty. Always use DEX-COOL (silicate-free) coolant in the vehicle.


Engine Coolant The cooling system in the vehicle is filled with DEX-COOL® engine coolant. This coolant is designed to remain in the vehicle for 5 years or 240 000 km (150,000 mi), whichever occurs first. The following explains the cooling system and how to check and add coolant when it is low. If there is a problem with engine overheating, see Engine Overheating on page 10‑20.


Chevrolet Malibu Owner Manual - 2011


Black plate (17,1)


What to Use


{ WARNING


Adding only plain water or some other liquid to the cooling system can be dangerous. Plain water and other liquids, can boil before the proper coolant mixture will. The coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, the engine could get too hot but you would not get the overheat warning. The engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant.


Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. If using this mixture, nothing else needs to be added. This mixture: . Gives freezing protection down


to −37°C (−34°F), outside temperature.


. Gives boiling protection up to


129°C (265°F), engine temperature.


. Protects against rust and


corrosion.


. Will not damage aluminum parts. . Helps keep the proper engine


temperature.


Notice: If an improper coolant mixture is used, the engine could overheat and be badly damaged. The repair cost would not be covered by the vehicle warranty. Too much water in the mixture can freeze and crack the engine, radiator, heater core, and other parts.


Vehicle Care


10-17


Never dispose of engine coolant by putting it in the trash, pouring it on the ground, or into sewers, streams, or bodies of water. Have the coolant changed by an authorized service center, familiar with legal requirements regarding used coolant disposal. This will help protect the environment and your health. Checking Coolant The vehicle must be on a level surface when checking the coolant level. Check to see if coolant is visible in the coolant surge tank. If the coolant inside the coolant surge tank is boiling, do not do anything else until it cools down. If coolant is visible but the coolant level is not at or above the FULL COLD mark, add a 50/50 mixture of clean, drinkable water and DEX-COOL coolant at the coolant surge tank, but be sure the cooling system is cool before this is done. See Engine Overheating on page 10‑20 for more information.


Chevrolet Malibu Owner Manual - 2011


Black plate (18,1)


10-18


Vehicle Care


The coolant level should be at or above the FULL COLD mark on the coolant surge tank. If it is not, there may be a leak at the pressure cap or in the radiator hoses, heater hoses, radiator, water pump, or somewhere else in the cooling system. How to Add Coolant to the Coolant Surge Tank


{ WARNING


An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.


{ WARNING


{ WARNING


Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the surge tank pressure cap — even a little — they can come out at high speed. Never turn the cap when the cooling system, including the surge tank pressure cap, is hot. Wait for the cooling system and surge tank pressure cap to cool if you ever have to turn the pressure cap.


You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine.


Notice: This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged. If coolant is needed, add the proper DEX-COOL coolant mixture at the coolant surge tank.


Chevrolet Malibu Owner Manual - 2011


Black plate (19,1)


Vehicle Care


10-19


By this time, the coolant level inside the coolant surge tank might be lower. If the level is lower than the FULL COLD mark, add more of the proper mixture to the coolant surge tank until the level reaches the FULL COLD mark.


5. Replace the pressure cap. Be


sure the pressure cap is hand-tight and fully seated.


Notice: If the pressure cap is not tightly installed, coolant loss and possible engine damage may occur. Be sure the cap is properly and tightly secured.


2. Keep turning the pressure cap


slowly, and remove it.


3. Fill the coolant surge tank with the proper mixture, to the FULL COLD mark. Wait about five minutes, then check to see if the level is below the mark. If the level is below the FULL COLD mark, add additional coolant to bring the level up to the mark. Repeat this procedure until the level remains constant at the FULL COLD mark for at least five minutes.


4. With the coolant surge tank


pressure cap off, start the engine and let it run until the upper radiator hose can be felt getting hot. Watch out for the engine cooling fans.


1. Remove the coolant surge tank pressure cap when the cooling system, including the coolant surge tank pressure cap and upper radiator hose, is no longer hot. Turn the pressure cap slowly counterclockwise about two or two and one-half turns. If a hiss is heard, wait for that to stop. This will allow any pressure still left to be vented out the discharge hose.


Chevrolet Malibu Owner Manual - 2011


Black plate (20,1)


10-20


Vehicle Care


Engine Overheating The vehicle has several indicators to warn of engine overheating. There is an engine coolant temperature gauge as well as an engine coolant temperature warning light on the vehicle's instrument panel cluster. See Engine Coolant Temperature Gauge on page 5‑11
and Engine Coolant Temperature Warning Light on page 5‑20. If it is decided not to lift the hood when this warning appears, but instead get service help right away. See Roadside Assistance Program (U.S. and Canada) on page 13‑8 or Roadside Assistance Program (Mexico) on page 13‑10. If it is decided to lift the hood, make sure the vehicle is parked on a level surface.


Then check to see if the engine cooling fans are running. If the engine is overheating, both fans should be running. If they are not, do not continue to run the engine and have the vehicle serviced. Notice: Engine damage from running the engine without coolant is not covered by the warranty. If Steam is Coming from the Engine Compartment { WARNING


Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood.


(Continued)


WARNING (Continued)


If you keep driving when the engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop the engine if it overheats, and get out of the vehicle until the engine is cool.


If No Steam is Coming from the Engine Compartment If an engine overheat warning is displayed but no steam can be seen or heard, the problem may not be too serious. Sometimes the engine can get a little too hot when the vehicle: . Climbs a long hill on a hot day. . Stops after high-speed driving. Idles for long periods in traffic. Tows a trailer.


Chevrolet Malibu Owner Manual - 2011


Black plate (21,1)


If the overheat warning is displayed with no sign of steam: 1. Turn the air off. 2. Turn the heater on to the highest


3.


temperature and to the highest fan speed. Open the windows as necessary. In heavy traffic, let the engine idle in N (Neutral) while stopped. If it is safe to do so, pull off the road, shift to P (Park) or N (Neutral) and let the engine idle.


If the temperature overheat gauge is no longer in the overheat zone or an overheat warning no longer displays, the vehicle can be driven. Continue to drive the vehicle slowly for about 10 minutes. Keep a safe vehicle distance from the vehicle in front. If the warning does not come back on, continue to drive normally.


If the warning continues, pull over, stop, and park the vehicle right away. If there is no sign of steam, idle the engine for three minutes while parked. If the warning is still displayed, turn off the engine until it cools down. Also, see “Overheated Engine Protection Operating Mode” following.


Overheated Engine Protection Operating Mode This emergency operating mode allows the vehicle to be driven to a safe place in an emergency situation. If an overheated engine condition exists, an overheat protection mode which alternates firing groups of cylinders helps prevent engine damage. In this mode, a significant loss in power


Vehicle Care


10-21


and engine performance will be noticed. The temperature gauge will indicate an overheat condition exists. Driving extended km (mi) and/or towing a trailer in the overheat protection mode should be avoided. Notice: After driving in the overheated engine protection operating mode, to avoid engine damage, allow the engine to cool before attempting any repair. The engine oil will be severely degraded. Repair the cause of coolant loss, change the oil and reset the oil life system. See Engine Oil on page 10‑9.


Chevrolet Malibu Owner Manual - 2011


Black plate (22,1)


10-22


Vehicle Care


Power Steering Fluid


See Engine Compartment Overview on page 10‑6 for reservoir location. When to Check Power Steering Fluid Power steering fluid is used in all vehicles with the V6 engine. Vehicles with the 4-cylinder engine have electric power steering and do not use power steering fluid.


It is not necessary to regularly check power steering fluid unless a leak is suspected in the system, or an unusual noise is heard. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. How to Check Power Steering Fluid To check the power steering fluid: 1. Turn the key off and let the


engine compartment cool down. 2. Wipe the cap and the top of the


reservoir clean.


3. Unscrew the cap and wipe the


dipstick with a clean rag.


4. Replace the cap and completely


tighten it.


5. Remove the cap again and look at the fluid level on the dipstick.


The fluid level should be between the MIN (Minimum) and MAX (Maximum) marks when the engine is cold, and at the MAX mark when the engine is hot. If the fluid is at the MIN mark when the engine is cold or hot, power steering fluid should be added. The fluid level should be within the crosshatch area on the dipstick. If the fluid is at or below the ADD or MIN mark on the dipstick, add just enough fluid to bring the level within the crosshatch area. What to Use To determine what kind of fluid to use, see Recommended Fluids and Lubricants on page 11‑6. Always use the proper fluid.


Chevrolet Malibu Owner Manual - 2011


Black plate (23,1)


Vehicle Care


10-23


. Fill the washer fluid tank


only three-quarters full when it is very cold. This allows for fluid expansion if freezing occurs, which could damage the tank if it is completely full.


. Do not use engine coolant


(antifreeze) in the windshield washer. It can damage the windshield washer system and paint.


Washer Fluid


What to Use When windshield washer fluid is needed, be sure to read the manufacturer's instructions before use. If operating the vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid When the windshield washer fluid reservoir is low, a LOW WASHER FLUID message displays on the Driver Information Center (DIC). See Driver Information Center (DIC) on page 5‑22 for more information.


Open the cap with the washer symbol on it. Add washer fluid until the tank is full. See Engine Compartment Overview on page 10‑6 for reservoir location. Notice:


. When using concentrated


washer fluid, follow the manufacturer's instructions for adding water.


. Do not mix water with


ready-to-use washer fluid. Water can cause the solution to freeze and damage the washer fluid tank and other parts of the washer system. Also, water does not clean as well as washer fluid.


Chevrolet Malibu Owner Manual - 2011


Black plate (24,1)


10-24


Vehicle Care


Brakes This vehicle has disc brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound can come and go or be heard all the time the vehicle is moving, except when applying the brake pedal firmly.


{ WARNING


The brake wear warning sound means that soon the brakes will not work well. That could lead to a crash. When the brake wear warning sound is heard, have the vehicle serviced.


Notice: Continuing to drive with worn-out brake pads could result in costly brake repair.


Some driving conditions or climates can cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with the brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the proper sequence to torque specifications in Capacities and Specifications on page 12‑2. Brake linings should always be replaced as complete axle sets. Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign that brake service might be required.


Brake Adjustment Every time the brakes are applied, with or without the vehicle moving, the brakes adjust for wear. Replacing Brake System Parts The braking system on a vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. The vehicle was designed and tested with top-quality brake parts. When parts of the braking system are replaced, be sure to get new, approved replacement parts. If this is not done, the brakes might not work properly. For example, installing disc brake pads that are wrong for the vehicle, can change the balance between the front and rear brakes — for the worse. The braking performance expected can change in many other ways if the wrong replacement brake parts are installed.


Chevrolet Malibu Owner Manual - 2011


Black plate (25,1)


. A fluid leak in the brake


hydraulic system can also cause a low fluid level. Have the brake hydraulic system fixed, since a leak means that sooner or later the brakes will not work well.


Do not top off the brake fluid. Adding fluid does not correct a leak. If fluid is added when the linings are worn, there will be too much fluid when new brake linings are installed. Add or remove brake fluid, as necessary, only when work is done on the brake hydraulic system.


Brake Fluid


The brake master cylinder reservoir is filled with DOT 3 brake fluid as indicated on the reservoir cap. See Engine Compartment Overview on page 10‑6 for the location of the reservoir. There are only two reasons why the brake fluid level in the reservoir might go down:


The brake fluid level goes down because of normal brake lining wear. When new linings are installed, the fluid level goes back up.


Vehicle Care


10-25


{ WARNING


If too much brake fluid is added, it can spill on the engine and burn, if the engine is hot enough. You or others could be burned, and the vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.


When the brake fluid falls to a low level, the brake warning light comes on. See Brake System Warning Light on page 5‑18.


What to Add Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants on page 11‑6.


Chevrolet Malibu Owner Manual - 2011


Black plate (26,1)


10-26


Vehicle Care


Always clean the brake fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir.


{ WARNING


With the wrong kind of fluid in the brake hydraulic system, the brakes might not work well. This could cause a crash. Always use the proper brake fluid.


Notice:


. Using the wrong fluid can


badly damage brake hydraulic system parts. For example, just a few drops of mineral-based oil, such as engine oil, in the brake hydraulic system can damage brake hydraulic system parts so badly that they will have to be replaced. Do not let someone put in the wrong kind of fluid.


. If brake fluid is spilled on the


vehicle's painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on the vehicle. If you do, wash it off immediately.


Battery Refer to the replacement number shown on the original battery label when a new battery is needed. See Engine Compartment Overview on page 10‑6 for battery location.


{ DANGER


Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.


Vehicle Storage


{ WARNING


Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you are not careful. See Jump Starting on page 10‑84 for tips on working around a battery without getting hurt.


Infrequent Usage: Remove the black, negative (−) cable from the battery to keep the battery from running down. Extended Storage: Remove the black, negative (−) cable from the battery or use a battery trickle charger.


Chevrolet Malibu Owner Manual - 2011


Black plate (27,1)


Vehicle Care


10-27


2. Firmly apply the parking brake.


See Parking Brake on page 9‑28. Be ready to apply the regular brake immediately if the vehicle begins to move.


3. With the engine off, turn the


ignition on, but do not start the engine. Without applying the regular brake, try to move the shift lever out of P (Park) with normal effort. If the shift lever moves out of P (Park), contact your dealer for service.


Starter Switch Check


{ WARNING When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before starting this check, be


sure there is enough room around the vehicle.


2. Firmly apply both the parking brake and the regular brake. See Parking Brake on page 9‑28. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.


3. Try to start the engine in each gear. The vehicle should start only in P (Park) or N (Neutral). If the vehicle starts in any other position, contact your dealer for service.


Automatic Transmission Shift Lock Control Function Check


{ WARNING When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.


1. Before starting this check, be


sure there is enough room around the vehicle. It should be parked on a level surface.


Chevrolet Malibu Owner Manual - 2011


Black plate (28,1)


10-28


Vehicle Care


Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position.


The ignition should turn to LOCK/OFF only when the shift lever is in P (Park). The ignition key should come out only in LOCK/OFF.


Contact your dealer if service is required.


Park Brake and P (Park) Mechanism Check { WARNING


When you are doing this check, the vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of the vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.


Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.


To check the parking brake's holding ability: With the engine running and the transmission in N (Neutral), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the P (Park) mechanism's holding ability: With the engine running, shift to P (Park). Then release the parking brake followed by the regular brake.


Contact your dealer if service is required.


Chevrolet Malibu Owner Manual - 2011


Black plate (29,1)


Vehicle Care


10-29


Headlamp Aiming Headlamp aim has been preset at the factory and should need no further adjustment. However, if the vehicle is damaged in a crash, the headlamp aim may be affected. Aim adjustment to the low-beam headlamps may be necessary if oncoming drivers flash their high-beam headlamps at you (for vertical aim). If the headlamps need to be re-aimed, it is recommended that the vehicle be taken to a dealer for service.


Wiper Blade Replacement Windshield wiper blades should be inspected for wear or cracking. See Scheduled Maintenance on page 11‑2 for more information. It is a good idea to clean or replace the wiper blade assembly on a regular basis or when worn. For proper windshield wiper blade length and type, see Maintenance Replacement Parts on page 11‑7. Notice: Allowing the wiper blade arm to touch the windshield when no wiper blade is installed could damage the windshield. Any damage that occurs would not be covered by your warranty. Do not allow the wiper blade arm to touch the windshield.


To replace the wiper blade: 1. Pull the windshield wiper arm


connector away from the windshield.


2. Press the button in the middle of


the wiper arm connector, and pull the wiper blade away from the arm connector.


3. Remove the wiper blade. 4. Reverse steps 1 through 3 for


wiper blade replacement.


Chevrolet Malibu Owner Manual - 2011


Black plate (30,1)


10-30


Vehicle Care


Bulb Replacement For the proper type of replacement bulbs, see Replacement Bulbs on page 10‑34. For any bulb‐changing procedure not listed in this section, contact your dealer.


Halogen Bulbs


{ WARNING


Taillamps, Turn Signal, and Stoplamps (LS and LT)


Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.


A. Back‐up Lamp B. Stoplamp, Taillamp and Turn


Signal Lamp


1. Open the trunk. See Trunk on page 2‑9 for more information.


Chevrolet Malibu Owner Manual - 2011


Black plate (31,1)


Vehicle Care


10-31


2. Remove the two rear


convenience net hooks holding the trunk trim and move the trim aside.


3. Remove the three wing nuts (A),


which hold the taillamp assembly, from inside the trunk. 4. Remove the taillamp assembly.


5. Turn the bulb socket (B)


counterclockwise to remove it from the lamp assembly (A).


6. Pull the bulb from the socket (B). 7. 8. Reverse Steps 2 through 5 to


Install a new bulb.


reinstall the taillamp assembly (A).


Chevrolet Malibu Owner Manual - 2011


Black plate (32,1)


10-32


Vehicle Care


Taillamps, Turn Signal, and Stoplamps (LTZ)


A. Back‐up Lamp B. Stoplamp, Taillamp and Turn


Signal Lamp


1. Open the trunk. See Trunk on page 2‑9 for more information.


2. Remove the two rear


convenience net hooks holding the trunk trim and move the trim aside.


3. Remove the three wing nuts (A),


which hold the taillamp assembly, from inside the trunk. 4. Remove the taillamp assembly.


Chevrolet Malibu Owner Manual - 2011


Black plate (33,1)


Back-Up Lamps


Vehicle Care


10-33


5. Disconnect the wiring harness


connector (C) from the LED (B).


6. Turn the LED (B)


counterclockwise to remove it. Install a new LED (B).


7. 8. Reverse Steps 2 through 6 to


reinstall the taillamp assembly (A).


1. Open the trunk. See Trunk on page 2‑9 for more information.


2. Remove the push pins holding


the trunk trim (B).


3. Move the trim aside far enough


to gain access to the bulb assembly (A).


Chevrolet Malibu Owner Manual - 2011


Black plate (34,1)


10-34


Vehicle Care


License Plate Lamp To replace the license plate lamp bulb:


4. Turn the bulb socket (B)


counterclockwise to remove from the lamp assembly.


5. Pull the bulb (A) from the


socket (B). Install the new bulb.


6. 7. Reverse Steps 1 through 4 to


reinstall.


1. Remove the license plate bezel


assembly by turning the two screws counterclockwise.


2. Turn and pull the license plate


lamp assembly forward through the fascia opening.


3. Turn the bulb socket


counterclockwise and pull the bulb straight out of the socket.


4. Push the new bulb in and turn it


clockwise to install.


5. Reverse Steps 1 through 3 to


reinstall.


Replacement Bulbs


Exterior Lamp


Back-up Lamp License Plate Lamp Rear Turn Signal Lamp/Taillamp (LS and LT) Rear LED Turn Signal Lamp/ Taillamp (LTZ)


Bulb


Number


921
168


3157K LL


GM P/N 25874489


For replacement bulbs not listed here, contact the dealer.


Chevrolet Malibu Owner Manual - 2011


Black plate (35,1)


Electrical System


Electrical System Overload The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the chance of circuit overload and fire caused by electrical problems. Fuses and circuit breakers protect the following in the vehicle: . Headlamp Wiring . Windshield Wiper Motor . Power Windows and Other


Power Accessories


Replace a bad fuse with a new one of the identical size and rating.


If there is a problem on the road and a fuse needs to be replaced, the same amperage fuse can be borrowed. Choose some feature of the vehicle that is not needed to use and replace it as soon as possible. Headlamp Wiring An electrical overload may cause the lamps to go on and off, or in some cases to remain off. Have the headlamp wiring checked right away if the lamps go on and off or remain off. Windshield Wipers If the wiper motor overheats due to heavy snow or ice, the windshield wipers will stop until the motor cools and will then restart. Although the circuit is protected from electrical overload, overload due to heavy snow or ice may cause wiper linkage damage. Always clear ice and heavy snow from the windshield before using the windshield wipers.


Vehicle Care


10-35


If the overload is caused by an electrical problem and not snow or ice, be sure to get it fixed.


Fuses The wiring circuits in the vehicle are protected from short circuits by fuses. This greatly reduces the chance of damage caused by electrical problems. To check a fuse, look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure to replace a bad fuse with a new one of the identical size and rating. Fuses of the same amperage can be temporarily borrowed from another fuse location, if a fuse goes out. Replace the fuse as soon as possible.


Chevrolet Malibu Owner Manual - 2011


Black plate (36,1)


10-36


Vehicle Care


To identify and check fuses, circuit breakers, and relays, see Engine Compartment Fuse Block on page 10‑36, Instrument Panel Fuse Block on page 10‑38, and Rear Compartment Fuse Block on page 10‑40.


Engine Compartment Fuse Block The engine compartment fuse block is located on the driver side of the engine compartment, near the battery. Notice: Spilling liquid on any electrical component on the vehicle may damage it. Always keep the covers on any electrical component.


The vehicle may not be equipped with all of the fuses, relays, and features shown.


Fuses


Usage


Air Conditioner Clutch Electronic Throttle Control


Fuses


Usage


Not Used Transmission Control Module Ignition 1
Mass Airflow Sensor (LY7) Emission


Chevrolet Malibu Owner Manual - 2011


Black plate (37,1)


Fuses


10


11


12


13


14


15


16


17


Usage Left Headlamp Low-Beam Horn Right Headlamp Low-Beam Front Fog Lamps Left Headlamp High-Beam Right Headlamp High-Beam Engine Control Module BATT Windshield Wiper Antilock Brake System (IGN 1) Engine Control Module IGN 1
Cooling Fan 1


Fuses


18


19


20


21


22


23


24


25


26


41


Usage Cooling Fan 2
Run Relay, Heating, Ventilation, Air Conditioning Blower Body Control Module 1
Body Control Module Run/Crank Rear Electrical Center 1
Rear Electrical Center 2
Antilock Brake System Body Control Module 2
Starter Electric Power Steering


Vehicle Care


10-37


Fuses


Usage


42


43


44


45


46


47


50
51
52


54


Transmission Control Module Battery Ignition Module (LE9 & LE5); Injectors, Ignition Coils Odd (LY7) Injectors (LE9 & LE5); Injectors, Ignition Coils Even (LY7) Post Cat 02 Sensor Heaters (LY7) Daytime Running Lamps Center High-Mounted Stoplamp Driver Power Window Not Used AIR Solenoid Regulated Voltage Control


Chevrolet Malibu Owner Manual - 2011


Black plate (38,1)


10-38


Vehicle Care


Fuses


55


56


Relays


28


29


30
31
32
33


34


35


Usage DC/AC Inverter Antilock Brake System BATT


Usage Cooling Fan 1
Cooling Fan Series/ Parallel Cooling Fan 2
Starter Run/Crank, Ignition Powertrain Air Conditioning Clutch High Beam


Relays


Usage


36
37
38
39
40


48


49
53


Front Fog Lamps Horn Low-Beam Headlamp Windshield Wiper 1
Windshield Wiper 2
Daytime Running Lamps Stoplamps AIR Solenoid


Diodes


Usage


27


Wiper


Instrument Panel Fuse Block


The instrument panel fuse block is located on the instrument panel near the floor on the passenger side of the vehicle. Remove the panel cover to access the fuse block, then remove the fuse block cover to access the fuses.


Chevrolet Malibu Owner Manual - 2011


Black plate (39,1)


Vehicle Care


10-39


Fuses


Usage


HVAC BLOWER HIGH


CLUSTER/ THEFT


ONSTAR


NOT INSTALLED AIRBAG (IGN)


HVAC CTRL (BATT)


PEDAL


WIPER SW


IGN SENSOR


Heating Ventilation Air Conditioning Blower - High Speed Relay Instrument Panel Cluster, Theft Deterrent System OnStar® (If Equipped)


Not Used


Airbag (Ignition)


Heating Ventilation Air Conditioning Control Diagnostic Link Connector (Battery) Not Used Windshield Wiper/ Washer Switch


Ignition Switch


The vehicle may not be equipped with all of the fuses, relays and features shown.


Fuses


POWER MIRRORS


EPS


Usage


RUN/CRANK


Power Mirrors


Electronic Power Steering


Fuses


Usage


Cruise Control Switch, Passenger Airbag Status Indicator


Chevrolet Malibu Owner Manual - 2011


Black plate (40,1)


10-40


Vehicle Care


Fuses


STRG WHL ILLUM NOT INSTALLED RADIO INTERIOR LIGHTS NOT INSTALLED POWER WINDOWS


HVAC CTRL (IGN)


HVAC BLOWER


Usage


Steering Wheel Illumination


Not Used


Audio System


Interior Lamps


Not Used


Power Windows


Heating Ventilation Air Conditioning Control (Ignition) Heating Ventilation Air Conditioning Blower Switch


DOOR LOCK Door Locks ROOF/ HEAT SEAT NOT INSTALLED


Sunroof, Heated Seat


Not Used


Fuses


NOT INSTALLED AIRBAG (BATT) SPARE FUSE HOLDER SPARE FUSE HOLDER SPARE FUSE HOLDER SPARE FUSE HOLDER FUSE PULLER


Usage


Not Used


Airbag (Battery)


Spare Fuse Holder


Spare Fuse Holder


Spare Fuse Holder


Spare Fuse Holder


Fuse Puller


Rear Compartment Fuse Block


The rear compartment fuse block is located in the trunk of the vehicle. Access the fuse block through the trunk panel on the driver side of the rear cargo area.


Chevrolet Malibu Owner Manual - 2011


Black plate (41,1)


Vehicle Care


10-41


Fuses


Usage


10
11
12
13
14
15


16


17
18
19


20


21


Not Used Not Used Not Used Sunroof Controls Not Used Not Used Audio Amplifier Heated Seat Controls Not Used Remote Keyless Entry (RKE) System, XM™ Satellite Radio (If Equipped) Back-up Lamps Not Used Not Used Auxiliary Power Outlets Not Used


The vehicle may not be equipped with all of the fuses, relays, and features shown.


Fuses


Usage


Passenger Seat Controls Driver Seat Controls Not Used


Fuses


Usage


Not Used Emission 2, Canister Vent Solenoid Park Lamps, Instrument Panel Dimming


Chevrolet Malibu Owner Manual - 2011


Black plate (42,1)


10-42


Vehicle Care


Fuses


22
23
24
25


Relays


26


27
28
29


Usage Trunk Release Rear Defog Heated Mirrors Fuel Pump


Usage Rear Window Defogger Park Lamps Not Used Not Used


Relays


Usage


Wheels and Tires


30
31
32
33
34
35
36
37


Not Used Not Used Not Used Back-up Lamps Not Used Not Used Trunk Release Fuel Pump


38 (Diode) Cargo Lamp


Tires Your new vehicle comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your vehicle Warranty booklet for details. For additional information refer to the tire manufacturer.


{ WARNING . Poorly maintained and


improperly used tires are dangerous.


. Overloading the tires can


cause overheating as a result of too much flexing. There could be a blowout and a serious crash. See Vehicle Load Limits on page 9‑12.


(Continued)


Chevrolet Malibu Owner Manual - 2011


Black plate (43,1)


WARNING (Continued)


WARNING (Continued)


. Improperly repaired tires can


cause a crash. Only the dealer or an authorized tire service center should repair, replace, dismount, and mount the tires.


. Do not spin the tires in


excess of 55 km/h (35 mph) on slippery surfaces such as snow, mud, ice, etc. Excessive spinning may cause the tires to explode.


See Tire Pressure for High-Speed Operation on page 10‑52 for inflation pressure adjustment for high-speed driving.


. Underinflated tires pose the same danger as overloaded tires. The resulting crash could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when the tires are cold.


. Overinflated tires are more likely to be cut, punctured, or broken by a sudden impact — such as when hitting a pothole. Keep tires at the recommended pressure.


. Worn or old tires can cause a


crash. If the tread is badly worn, replace them.


. Replace any tires that have been damaged by impacts with potholes, curbs, etc.


(Continued)


Vehicle Care


10-43


Winter Tires Consider installing winter tires on the vehicle if frequent driving on snow or ice covered roads is expected. All season tires provide good overall performance on most surfaces, but they may not offer the traction or the same level of performance as winter tires on snow or ice covered roads. Winter tires, in general, are designed for increased traction on snow and ice covered roads. With winter tires, there may be decreased dry road traction, increased road noise, and shorter tread life. After changing to winter tires, be alert for changes in vehicle handling and braking.


Chevrolet Malibu Owner Manual - 2011


Black plate (44,1)


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Vehicle Care


See your dealer for details regarding winter tire availability and proper tire selection. Also, see Buying New Tires on page 10‑59. If using snow tires: . Use tires of the same brand and


tread type on all four wheel positions.


. Use only radial ply tires of the


same size, load range, and speed rating as the original equipment tires.


Winter tires with the same speed rating as the original equipment tires may not be available for H, V, W, Y, and ZR speed rated tires. If winter tires with a lower speed rating are chosen, never exceed the tire's maximum speed capability.


Low-Profile Tires If your vehicle has P225/50R18
or P225/50R17 size tires, they are classified as low‐profile performance tires. These tires are designed for very responsive driving on wet or dry pavement. You may also notice more road noise with low‐profile performance tires and that they tend to wear faster. Notice: If the vehicle has low‐profile tires, they are more susceptible to damage from road hazards or curb impact than standard profile tires.


Tire and/or wheel assembly damage can occur when coming into contact with road hazards like, potholes, or sharp edged objects, or when sliding into a curb. The vehicle warranty does not cover this type of damage. Keep tires set to the correct inflation pressure and, when possible avoid contact with curbs, potholes, and other road hazards.


Tire Sidewall Labeling Useful information about a tire is molded into its sidewall. The examples below show a typical passenger vehicle tire and a compact spare tire sidewall.


Chevrolet Malibu Owner Manual - 2011


Black plate (45,1)


(B) TPC Spec (Tire Performance Criteria Specification): Original equipment tires designed to GM's specific tire performance criteria have a TPC specification code molded onto the sidewall. GM's TPC specifications meet or exceed all federal safety guidelines. (C) DOT (Department of Transportation): The Department of Transportation (DOT) code indicates that the tire is in compliance with the U.S. Department of Transportation Motor Vehicle Safety Standards.


Vehicle Care


10-45


(D) Tire Identification Number (TIN): The letters and numbers following the DOT (Department of Transportation) code are the Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture. (E) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread. (F) Uniform Tire Quality Grading (UTQG): Tire manufacturers are required to grade tires based on three performance factors: treadwear, traction, and temperature resistance. For more information see Uniform Tire Quality Grading on page 10‑62.


Passenger (P‐Metric) Tire Example (A) Tire Size: The tire size is a combination of letters and numbers used to define a particular tire's width, height, aspect ratio, construction type, and service description. See the “Tire Size” illustration later in this section for more detail.


Chevrolet Malibu Owner Manual - 2011


Black plate (46,1)


10-46


Vehicle Care


(G) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load.


Compact Spare Tire Example


(A) Tire Ply Material: The type of cord and number of plies in the sidewall and under the tread.


(D) Maximum Cold Inflation Load Limit: Maximum load that can be carried and the maximum pressure needed to support that load. (E) Tire Inflation: The temporary use tire or compact spare tire should be inflated to 420 kPa (60 psi). For more information on tire pressure and inflation see Tire Pressure on page 10‑51. (F) Tire Size: A combination of letters and numbers define a tire's width, height, aspect ratio, construction type, and service description. The letter T as the first character in the tire size means the tire is for temporary use only.


(B) Temporary Use Only: The compact spare tire or temporary use tire has a tread life of approximately 5 000 km (3,000 mi) and should not be driven at speeds over 105 km/h (65 mph). The compact spare tire is for emergency use when a regular road tire has lost air and gone flat. If the vehicle has a compact spare tire, see Compact Spare Tire on page 10‑83 and If a Tire Goes Flat on page 10‑65. (C) Tire Identification Number (TIN): The letters and numbers following the DOT (Department of Transportation) code is the Tire Identification Number (TIN). The TIN shows the manufacturer and plant code, tire size, and date the tire was manufactured. The TIN is molded onto both sides of the tire, although only one side may have the date of manufacture.


Chevrolet Malibu Owner Manual - 2011


Black plate (47,1)


(G) TPC Spec (Tire Performance Criteria Specification): Original equipment tires designed to GM's specific tire performance criteria have a TPC specification code molded onto the sidewall. GM's TPC specifications meet or exceed all federal safety guidelines.


Tire Designations


Tire Size The following is an example of a typical passenger vehicle tire size.


Vehicle Care


10-47


item C of the illustration, it would mean that the tire's sidewall is 60 percent as high as it is wide. (D) Construction Code: A letter code is used to indicate the type of ply construction in the tire. The letter R means radial ply construction; the letter D means diagonal or bias ply construction; and the letter B means belted‐bias ply construction. (E) Rim Diameter: Diameter of the wheel in inches. (F) Service Description: These characters represent the load index and speed rating of the tire. The load index represents the load carrying capacity a tire is certified to carry. The speed rating is the maximum speed a tire is certified to carry a load.


(A) Passenger (P‐Metric) Tire: The United States version of a metric tire sizing system. The letter P as the first character in the tire size means a passenger vehicle tire engineered to standards set by the U.S. Tire and Rim Association. (B) Tire Width: The three‐digit number indicates the tire section width in millimeters from sidewall to sidewall. (C) Aspect Ratio: A two‐digit number that indicates the tire height‐to‐width measurements. For example, if the tire size aspect ratio is 60, as shown in


Chevrolet Malibu Owner Manual - 2011


Black plate (48,1)


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Vehicle Care


Tire Terminology and Definitions Air Pressure: The amount of air inside the tire pressing outward on each square inch of the tire. Air pressure is expressed in psi (pounds per square inch) or kPa (kilopascal). Accessory Weight: The combined weight of optional accessories. Some examples of optional accessories are, automatic transmission, power steering, power brakes, power windows, power seats, and air conditioning. Aspect Ratio: The relationship of a tire's height to its width. Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials.


Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim. Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread. Cold Tire Pressure: The amount of air pressure in a tire, measured in kPa (kilopascal) or psi (pounds per square inch) before a tire has built up heat from driving. See Tire Pressure on page 10‑51. Curb Weight: The weight of a motor vehicle with standard and optional equipment including the maximum capacity of fuel, oil, and coolant, but without passengers and cargo.


DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Department of Transportation (DOT) Motor Vehicle Safety Standards. The DOT code includes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand, and date of production. GVWR: Gross Vehicle Weight Rating. See Vehicle Load Limits on page 9‑12. GAWR FRT: Gross Axle Weight Rating for the front axle. See Vehicle Load Limits on page 9‑12.


Chevrolet Malibu Owner Manual - 2011


Black plate (49,1)


GAWR RR: Gross Axle Weight Rating for the rear axle. See Vehicle Load Limits on page 9‑12. Intended Outboard Sidewall: The side of an asymmetrical tire, that must always face outward when mounted on a vehicle. Kilopascal (kPa): The metric unit for air pressure. Light Truck (LT‐Metric) Tire: A tire used on light duty trucks and some multipurpose passenger vehicles. Load Index: An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.


Maximum Inflation Pressure: The maximum air pressure to which a cold tire can be inflated. The maximum air pressure is molded onto the sidewall. Maximum Load Rating: The load rating for a tire at the maximum permissible inflation pressure for that tire. Maximum Loaded Vehicle Weight: The sum of curb

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