1997 Chevrolet Cavalier Owners Manual

the mileage qnd the date of any service work you perform. See “Maintenance Record’’ in the Index.

6-2

You can be injured and your vehicle could be damaged if you try to do service work on a vehicle without knowing enough about it. 0 Be sure you have sufficient knowledge,

experience, the proper replacement parts and tools before you attempt any vehicle maintenance task.

0 Be sure to use the proper nuts, bolts and other fasteners. “English” and “metric” fasteners can be easily confused. If you use the wrong fasteners, parts can later break or fall off. You could be hurt.

Adding Equipment to the Outside of Your Vehicle Things you might add to the outside of your vehicle can affect the aifflow around it. This may cause wind noise and affect windshield washer performance. Check with your Chevrolet dealer before adding equipment to the outside of your vehicle. Fuel Use regular unleaded gasoline rated at 87 octane or higher. At a minimum, it should meet specifications ASTM D4814 in the United States and CGSB 3.5-M93 in Canada. Improved gasoline specifications have been developed by the American Automobile Manufacturers Association (AAMA) for better vehicle performance and engine protection. Gasolines meeting the AAMA specification could provide improved driveability and emission control system protection compared to other gasolines.

Be sure the posted octane is at least 87. If the octane is less than 87, you may get a heavy knocking noise when you drive. If it’s bad enough, it can damage your engine. If you’re using fuel rated at 87 octane or higher and you hear heavy knocking, your engine needs service. But don’t worry if you hear a little pinging noise when you’re accelerating or driving up a hill. That’s normal, and you don’t have to buy a higher octane fuel to get rid of pinging. It’s the heavy, constant knock that means you have a problem. If your vehicle is certified to meet California Emission Standards (indicated on the underhood tune-up label), it is designed to operate on fuels that meet California specifications. If such fuels are not available in states adopting California emissions standards, your vehicle will operate satisfactorily on fuels meeting federal specifications, but emission control system performance may be affected. The malfunction indicator lamp on

your instrument panel may turn on and/or your vehicle may fail a smog-check test. If this occurs, return to your authorized Chevrolet dealer for diagnosis to determine the cause of failure. In the event it is determined that the cause of the condition is the type of fuels used, repairs may not be covered by your warranty. Some gasolines that are not reformulated for low emissions contain an octane-enhancing additive called methylcyclopentadienyl manganese tricarbonyl (MMT); ask your service station operator whether or not his fuel contains MMT, General Motors does not recommend the use of such gasolines. If fuels containing MMT are used, spark plug life may be reduced and your emission control system performance may be affected. The malfunction indicator lamp on your instrument panel may turn on. If this occurs, return to your authorized Chevrolet dealer for service.

To provide cleaner air, all gasolines in the United States are now required to contain additives that will help prevent deposits from forming in your engine and fuel system, allowing your emission control system to function properly. Therefore, you should not have to add anything to the fuel. In addition, gasolines containing oxygenates, such as ethers and ethanol, and reformulated gasolines may be available in your area to help clean the air. General Motors recommends that you use these gasolines if they comply with the specifications described earlier.

NOTICE:

Your vehicle was not designed for fuel that contains methanol. Don’t use it. It can corrode metal parts in your fuel system and also damage plastic and rubber parts. That damage wouldn’t be covered under your warranty.

Fuels in Foreign Countries If you plan on driving in another country outside the United States or Canada, the proper fuel may be hard to find. Never use leaded gasoline or any other fuel not recommended in the previous text on fuel. Costly repairs caused by use of improper fuel wouldn’t be covered by your warranty. To check on fuel availability, ask an auto club, or contact a major oil company that does business in the country where you’ll be driving. You can also write us at the following address for advice. Just tell us where you’re going and give your Vehicle Identification Number (VIN).

General Motors International Product Center 1908 Colonel Sam Drive Oshawa, Ontario LlH 8P7

Filling Your Tank

A C A , JON: Gasoline vapor is highly flammable. It burns violently, and that can cause very bad injuries. Don’t smoke if you’re near gasoline or refueling your vehicle. Keep sparks, flames and smoking materials away from gasoline.

The cap is behind a hinged door on the right side of your vehicle. While refueling, hang the tethered cap inside the fuel door by placing the fuel cap strap in the strap hanger. To take off the cap, turn it slowly to the left (counterclockwise). The cap has a spring in it; if you let go of the cap too soon, it will spring back to the right.

A CAUTION:

If you get gasoline on yourself and then something ignites it, you could be badly burned. Gasoline can spray out on you if you open the fuel filler cap too quickly. This spray can happen if your tank is nearly full, and is more likely in hot weather. Open the fuel filler cap slowly and wait for any “hiss” noise to stop. Then unscrew the cap all the way.

Be careful not to spill gasoline. Clean gasoline from painted surfaces as soon as possible. See “Cleaning the Outside of Your Chevrolet” in the Index.

When you put the cap back on, turn it to the right (clockwise) until you hear a clicking sound. Make sure you fully install the cap. The diagnostic system can determine if the fuel cap has been left off or improperly installed. This would allow fuel to evaporate into the atmosphere. See “Malfunction Indicator Lamp” in the Index.

NOTICE:

If you need a new cap, be sure to get the right type. Your dealer can get one for you. If you get the wrong type, it may not fit properly. This may cause your malfunction indicator lamp to light and your fuel tank and emissions system may be damaged. See “Malfunction Indicator Lamp” in the Index.

. . . .

6-7

Hood Release

To open the hood, first pull the handle inside the vehicle.

Checking Things Under the Hood

A CAUTION:

An electric fan under the hood can start up and injure you even when the engine is not running. Keep hands, clothing and tools away from any underhood electric fan.

I A C IUTION:

that rn can get on hot t

j n e parts and start a fire. These include liquids like gasoline, oil, coolant, brake fluid, windshield washer and other fluids, and plastic or rubber. You or others could be burned. Be careful not to drop or spill things that will burn onto a hot engine.

The following sections tell you how to check fluids, lubricants and important parts underhood.

Then go to the front of the vehicle and lift the secondary hood release handle. To make sure that the secondary hood release handle works properly, lubricate the hood latch at least once a year.

properly. Then lift the hood to relieve pressure on the hood prop. Remove the hood prop from the slot in the hood and return the prop to its retainer. Lower the hood 8 to 10 inches (20 to 25 cm) above the vehicle and release so that it will latch fully. Check to make sure the hood is closed and repeat if necessary.

-.

6-9

2.21, Engine (Code 4) When you open the hood, you’ll see:

A. Coolant Surge Tank B. Power Steering Fluid Reservoir C. Automatic Transaxle Fluid

Dipstick (If Equipped) Reservoir

D. Engine Oil Fill CapDipstick E. Brake Fluid Reservoir E Hydraulic Clutch Fluid

Fluid Reservoir (If Equipped)

G . Air Cleaner H. Battery I. Windshield Washer

2.4L Engine (Code T)

A. Coolant Surge Tank B. Engine Oil Fill Cap C. Engine Oil Dipstick D. Power Steering Fluid Reservoir

Fluid E. Brake Reservoir F. Hydraulic Clutch Fluid

G. Battery

Reservoir (If Equipped) Reservoir

Fluid

Cleaner

H. Air I. Windshield

Washer

6-11

Engine Oil It’s a good idea to check your engine oil every time you get fuel. In order to get an accurate reading, the oil must be warm and the vehicle must be on level ground.

Check the oil here if you have a 2.2L engine,

Check the oil here if you have a 2.4L engine. The dipstick’s handle will be a yellow ring. Turn off the engine and give the oil a few minutes to drain back into the oil pan. If you don’t, the oil dipstick might not show the actual level.

Checking Engine Oil Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the

level.

NOTICE:

Don’t add too much oil. much oil that the oil level gets above the upper mark that shows the proper operating range, your engine could be damaged.

If your engine has

so

When to Add Oil If the oil is at or below the ADD mark, then you’ll need to add at least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For crankcase capacity, see “Capacities and Specifications” in the Index.

This is where you add oil if you have a 2.2L engine.

I .

This is where you add oil if you have a 2.4L engine. Be sure to fill it enough to put the level somewhere in the proper operating range. Push the dipstick all the way back in when you’re through.

What Kind of Oil to Use Oils recommended for your vehicle can be identified by looking for the “Starburst” symbol. This symbol indicates that the oil has been certified by the American Petroleum Institute (API). Do not use any oil which does not carry this Starburst symbol.

If you change your own oil, be sure you use oil that has the Starburst symbol on the front of the oil container. If you have your oil changed for you, be sure the oil put into your engine is American Petroleum Institute certified for gasoline engines.

You should also use the proper viscosity oil for your vehicle, as shown in the following chart:

6, SELECT THE LOWEST FOR BEST FUEL SAE VISCOSITY bnMur dl1 FOR THE EXkrwurw TEMPERATURE RANGE.

~~~

my AND COLD s

HOT

WEATHER "C "F

LOOK

FOR '

+ 100- - t 38 +80- - +27

+60- - + 1 6

t 4 0 - - + 4

t 2 0 - - - 7

0 - - - l a

COLD

WEATHER

SAL 1OW-30

I '- 30 RED

00 NOT USE SAE 2OW-50 OR ANY OTHER GRAOE OIL NOT RECOMMENDED

As shown in the chart, SAE 5W-30 is best for your vehicle. However, you can use SAE 1OW-30 if it's going to be 0°F (- 18 O C) or above. These numbers on an oil container show its viscosity, or thickness. Do not use other viscosity oils, such as SAE 20W-50.

NOTICE:

Use only engine oil with the American Petroleum Institute Certified For Gasoline Engines "Starburst" symbol. Failure to use the recommended oil can result in engine damage not covered by your warranty.

GM Goodwrench@ oil meets all the requirements for your vehicle. If you are in an area where the temperature falls below -20°F (-29"C), consider using either an SAE 5W-30 synthetic oil or an SAE OW-30 oil. Both will provide easier cold starting and better protection for your engine at extremely low temperatures.

6-15

Engine Oil Additives Don’t add anything to your oil. Your Chevrolet dealer is ready to advise if you think something should be added. When to Change Engine Oil If any one of these is true for you, use the short trip/city maintenance schedule:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). Most trips are through dusty areas. You frequently tow a trailer or use a carrier on top of your vehicle. The vehicle is used for delivery service, police, taxi or other commercial application.

Driving under these conditions causes engine oil to break down sooner. If any one of these is true for your vehicle, then you need to change your oil and filter every 3,000 miles (5 000 km) or 3 months -- whichever occurs first.

If none of them is true, use the long tripbghway maintenance schedule. Change the oil and filter every 7,500 miles (12 500 km) or 12 months -- whichever occurs first. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower. What to Do with Used Oil Did you know that used engine oil contains certain elements that may be unhealthy for your skin and could even cause cancer? Don’t let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly throw away clothing or rags containing used engine oil. (See the manufacturer’s warnings about the use and disposal of oil products.) Used oil can be a real threat to the environment. If you change your own oil, be sure to drain all free-flowing oil from the filter before disposal. Don’t ever dispose of oil by putting it in the trash, pouring it on the ground, into sewers, or into streams or bodies of water. Instead, recycle it by taking it to a place that collects used oil. If you have a problem properly disposing of your used oil, ask your dealer, a service station or a local recycling center for help.

Air Cleaner

The air cleaner is located on the driver’s side of the engine compartment near the battery.

To check or replace the filter, remove the screws that hold the cover on and lift the cover. Be sure to reinstall the air cleaner filter and replace the cover tightly. Refer to the Maintenance Schedule to determine when to replace the air filter. See “Scheduled Maintenance Services” in the Index.

6-17

A CAU‘LOA .:

Operating the engine with the air cleaner off can cause you or others to be burned. The air cleaner not only cleans the air, it stops flame if the engine backfires. If it isn’t there, and the engine backfires, you could be burned. Don’t drive with it off, and be careful working on the engine with the air cleaner off.

NOTICE:

If the air cleaner is off, a backfire can cause a damaging engine fire. And, dirt can easily get into your engine, which will damage it. Always have the air cleaner in place when you’re driving.

Automatic Transaxle Fluid (Except 2.4L Code T Engine) When to Check and Change A good time to check your automatic transaxle fluid level is when the engine oil is changed. Change both the fluid and filter every 50,000 miles (83 000 km) if the vehicle is mainly driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90 OF (32 O C) or higher.

0 In hilly or mountainous terrain.

When doing frequent trailer towing.

0 Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, the fluid and filter do not require changing. See “Scheduled Maintenance Services” in the Index.

To get the right reading, the fluid should be at normal operating temperature, which is 180°F to 200" F (82°C to 93°C). Get the vehicle warmed up by driving about 15 miles (24 km) when outside temperatures are above 50°F (10°C). If it's colder than 50°F (lO"C), you may have to drive longer. Checking the Fluid Level

Park your vehicle on a level place. Keep the engine running. With the parking brake applied, place the shift lever in PARK (P). With your foot on the brake pedal, move the shift lever through each gear range, pausing for about three seconds in each range. Then, position the shift lever in PARK (P). Let the engine run at idle for three to five mhutes.

Because this operation can be a little difficult, you may choose to have this done at your Chevrolet dealership Service Department. If you do it yourself, be sure to follow all the instructions here, or you could get a false reading on the dipstick.

NOTICE:

Too much or too little fluid can damage your transaxle. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Be sure to get an accurate reading if you check your transaxle fluid.

Wait at least 30 minutes before checking the transaxle fluid level if you have been driving: 0 When outside temperatures are above 90°F (32°C).

At high speed for quite a while. In heavy traffic -- especially in hot weather.

0 While pulling a trailer.

Then, without shutting off the engine, follow these steps:

1. If you have a

three speed automatic transaxle, the handle on the transaxle dipstick is a red ring.

Pull out the dipstick and wipe it with a clean rag or paper towel.

2. Push it back in all the way, wait three seconds and

then pull it back out again.

3. Check both sides of

the dipstick, and read the lower level. The fluid level must be in the cross-hatched area.

4. If the fluid level is in the acceptable range, push the

dipstick back in all the way.

How to Add Fluid Refer to the Maintenance Schedule to determine what kind of transaxle fluid to use. See “Recommended Fluids and Lubricants” in the Index. If the fluid level is low, add only enough of the proper fluid to bring the level into the cross-hatched area on the dipstick. 1. Pull out the dipstick. 2. Using a long-neck funnel, add enough fluid at the

dipstick hole to bring it to the proper level. It doesn’t take much fluid, generally less than one pint (0.5 L). Don’t ove@ll.

NOTICE:

We recommend you use only fluid labeled DEXRON@-111, because fluid with that label is made especially for your automatic transaxle. Damage caused by fluid other than DEXRON-III is not covered by your new vehicle warranty.

3. After adding fluid, recheck the fluid level as

described under “How to Check.”

4. When the correct fluid level is obtained, push the

dipstick back in all the way.

Automatic Transaxle Fluid (2.4L Code T Engine Only) If you have the optional 2.4L Code T engine (see “Engine Identification” in the Index) and an automatic transaxle, it is not necessary to check the transaxle fluid level. A transaxle fluid leak is the only reason for fluid loss. If a leak occurs, take the vehicle to your Chevrolet dealership Service Department and have it repaired as soon as possible. You may also have your fluid level checked by your dealer or service center when you have your oil changed. Change both the fluid and filter every 50,000 miles (83 000 km) if the vehicle is mainly driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90 OF (32 O C) or higher.

0 In hilly or mountainous terrain. 0 When doing frequent trailer towing.

Uses such as found in taxi, police or delivery service.

If you do not use your vehicle under any of these conditions, the fluid and filter do not require changing.

NOTICE:

We recommend you use only fluid labeled DEXRON@=III, because fluid with that label is made especially for your automatic transaxle. Damage caused by fluid other than DEXRON-111 is not covered by your new vehicle warranty.

Manual Transaxle Fluid When to Check A good time to have it checked is when the engine oil is changed. However, the fluid in your manual transaxle doesn't require changing. How to Check Because this operation can be a little difficult, you may choose to have this done at your Chevrolet dealership Service Department. If you do it yourself, be sure to follow all the instructions here, or you could get a false reading on the dipstick.

I NOTICE:

1 Too much or too little fluid can damage your transaxle. Too much can mean that some of the fluid could come out and fall on hot engine parts or exhaust system parts, starting a fire. Be sure to get an accurate reading if you check your transaxle fluid.

Check the fluid level only when your engine is off, the vehicle is parked on a level place and the transaxle is cool enough for you to rest your fingers on the transaxle case. Then, follow these steps:

The manual transaxle dipstick is located below the brake master cylinder, near the rear of the transaxle case.

1. Flip the handle up and then pull out the dipstick and

clean it with a rag or paper towel.

2. Push it back in all the way and remove it.

3. Check both sides of the dipstick and read the lower level. The fluid level must be between the ADD and FULL marks. (Note: Fluid may appear at the bottom of the dipstick even when the fluid level is several pints low.)

4. If the fluid level is where it should be, push the dipstick back in all the way and flip the handle down. If the fluid level is low, add more fluid as described in the next steps.

6-23

When to Check and What to Use

Refer to the Maintenance Schedule to determine how often you should check the fluid level in your clutch master cylinder reservoir and for the proper fluid. See “Owner Checks and Services” and “Recommended Fluids and Lubricants” in the Index.

How to Add Fluid Here’s how to add fluid. Refer to the Maintenance Schedule to determine what kind of fluid to use. See “Recommended Fluids and Lubricants” in the Index. 1. Remove the dipstick by flipping the handle up and

then pulling the dipstick out. 2. Add fluid at the dipstick hole.

Add only enough fluid to bring the fluid level up to the FULL mark on the dipstick.

3. Push the dipstick back in all the way; then flip the

handle down to lock the dipstick in place.

Hydraulic Clutch The hydraulic clutch linkage in your vehicle is self-adjusting. The clutch master cylinder reservoir is filled with hydraulic clutch fluid. It isn’t a good idea to “top off’ your clutch fluid. Adding fluid won’t correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired.

6-24

How to Check You do not need to check the fluid level unless you suspect a clutch problem. To check the fluid level, take the cap off. If the fluid reaches the step inside the reservoir, the fluid level is correct. Engine Coolant The cooling system in your vehicle is filled with DEX-COOL@ engine coolant. This coolant is designed to remain in your vehicle for 5 years or 150,000 miles (240 000 km), whichever occurs first, if you add only DEX-COOL@ extended life coolant. The following explains your cooling system and how to add coolant when it is low. If you have a problem with engine overheating, see “Engine Overheating” in the Index. A 50/50 mixture of water and DEX-COOL@ coolant will: 0 Give freezing protection down to -34°F (-37°C). 0 Give boiling protection up to 265 “F (129°C).

0 Protect against rust and corrosion. 0 Help keep the proper engine temperature. Let the warning lights and gages work as they should.

NOTICE:

When adding coolant, it is important that you use only DEX-COOL@ (silicate-free) coolant. If coolant other than DEX-COOL’ is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the

engine coolant will require change sooner -- at

30,000 miles (50 000 km) or 24 months, whichever occurs first. Damage caused by the use of coolant other than DEX-COOL@ is not covered by your new vehicle warranty.

What to Use Use a mixture of one-half clean water (preferably distilled) and one-half DEX-COOL@ coolant which won’t damage aluminum parts. Use GM Engine Coolant If you use this mixture, you don’t need to add anything else.

Adding only plain water to your cooling system can be dangerous. Plain water, or some other liquid like alcohol, can boil before the proper coolant mix will. Your vehicle’s coolant warning system is set for the proper coolant mix. With plain water or the wrong mix, your engine could get too hot but you wouldn’t get the overheat warning. Your engine could catch fire and you or others could be burned. Use a 50/50 mix of clean water and DEX-COOL@ coolant.

NOTICE:

If you use an improper coolant mix, your engine could overheat and be badly damaged. The repair cost wouldn’t be covered by your warranty. Too much water in the mix can freeze and crack the engine, radiator, heater core and other parts.

[f you have to add coolant more than four times a year, lave your dealer check your cooling system.

NOTICE:

If you use the proper coolant, you don’t have to add extra inhibitors or additives which claim to improve the system. These can be harmful.

Checking Coolant

’ A CAUTIO--:

firning the surge tank bl-ssure cap when the engine and radiator are hot can allow steam and Never turn the surge tank pressure cap -- even a scalding liquids to blow out and burn you badly. little -- when the engine and radiator are hot.

When your engine is cold, the coolant level should be at

the FULL COLD mark. 1 If the low coolant light

comes on, it means you’re low on engine coolant.

The surge tank is located on the passenger’s side of the engine compartment.

Adding Coolant If you need more coolant, add the proper DEX-COOL@ coolant mixture at the surge tank, but only when the engine is cool.

~~ A CAUTION:

You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol, and it will burn if the engine parts are hot enough. Don’t spill coolant on a hot engine.

When replacing the pressure cap, make sure it is tight.

Surge Tank Pressure Cap

NOTICE:

Your surge tank cap is a 15 psi (105 kPa) pressure-type cap and must be tightly installed to prevent coolant loss and possible engine damage from overheating.

When you replace your surge tank pressure cap, a GM cap is recommended. Thermostat Engine coolant temperature is controlled by a thermostat in the engine coolant system. The thermostat stops the flow of coolant through the radiator until the coolant reaches a preset temperature. When you replace your thermostat, an AC@ thermostat is recommended.

Power Steering Fluid

How To Check Power Steering Fluid When the engine compartment is cool, wipe the cap and the top of the reservoir clean, then unscrew the cap and wipe the dipstick with a clean rag. Replace the cap and completely tighten it. Then remove the cap again and look at the fluid level on the dipstick. The level should be at the C mark. If necessary, add only enough fluid to bring the level up to the mark. What to Use To determine what kind of fluid to use, see “Recommended Fluids and Lubricants” in the Index. Always use the proper fluid. Failure to use the proper fluid can cause leaks and damage hoses and seals.

When to Check Power Steering Fluid It is not necessary to regularly cneck power steering fluid unless you suspect there is a leak in the system or you hear an unusual noise. A fluid loss in this system could indicate a problem. Have the system inspected and repaired.

Windshield Washer Fluid What to Use When you need windshield washer fluid, be sure to read the manufacturer’s instructions before use. If you will be operating your vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid

Open the cap labeled WASHER FLUID ONLY. m g r r Add washer fluid until the

tank is full.

NOTICE: .~ -~

When using concentrated washer fluid, follow the manufacturer’s instructions for adding water. Don’t mix water with ready-to-use washer fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts of the washer system. Also, water doesn’t clean as well as washer fluid. Fill your washer fluid tank only three-quarters full when it’s very cold. This allows for expansion if freezing occurs, which could damage the tank if it is completely full. Don’t use radiator antifreeze in your windshield washer. It can damage your washer system and paint.

6-30

Brakes Brake Fluid

Your brake master cylinder reservoir is here. It is filled with DOT-3 brake fluid.

There are only two reasons why the brake fluid level in the reservoir might go down. The first is that the brake fluid goes down to an acceptable level during normal brake lining wear. When new linings are put in, the fluid level goes back up. The other reason is that fluid is leaking out of the brake system. If it is, you should have your brake system fixed, since a leak means that sooner or later your brakes won’t work well, or won’t work at all.

So, it isn’t a good idea to “top off’ your brake fluid. Adding brake fluid won’t correct a leak. If you add fluid when your linings are worn, then you’ll have too much fluid when you get new brake linings. You should add (or remove) brake fluid, as necessary, only when work is done on

; system.

the b: *

‘lyd

..

A CAUTION:

have too much brake fluid, it can spill

on the engine. The fluid will burn if the engine is hot enough. You or others could be burned, and your vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.

When your brake fluid falls to a low level, your brake warning light will come on. See “Brake System Warning Light” in the Index.

What to Add When you do need brake fluid, use only DOT-3 brake fluid -- such as Delco Supreme 11 No. 12377967). Use new brake fluid from a sealed container only. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This will help keep dirt from entering the reservoir.

(GM Part

With the wrong kind of fluid in your brake system, your brakes may not work well, or they may not even work at all. This could cause a crash. Always use the proper brake fluid.

NOTICE:

Using the wrong fluid can badly damage brake system parts. For example, just a few drops of mineral-based oil, such as engine oil, in your brake system can damage brake system parts so badly that they’ll have to be replaced. Don’t let someone put in the wrong kind of fluid.

0 If you spill brake fluid on your vehicle’s painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on your vehicle. If you do, wash it off immediately. See “Appearance Care” in the Index.

6-32

~.

Brake Wear Your Chevrolet has front disc brakes and rear drum brakes. Disc brake pads have built-in wear indicators that make a high-pitched waming sound when the brake pads are worn and new pads are needed. The sound may come and go or be heard all the time your vehicle is moving (except when you are pushing on the brake pedal f i i y ) .

The brake wear warning sound means that soon your brakes won’t work well. That could lead to an accident. When you hear the brake wear warning sound, have your vehicle serviced.

NOTICE:

~~~

Continuing to drive with worn-out brake pads could result in costly brake repair.

Some driving conditions or climates may cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with your brakes. See “CaliperKnuckle Maintenance Inspection” in Section 7 of this manual under Part C “Periodic Maintenance Inspections.” Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly torque wheel nuts in the proper sequence to GM specifications. Your rear drum brakes don’t have wear indicators, but if you ever hear a rear brake rubbing noise, have the rear brake linings inspected. Also, the rear brake drums should be removed and inspected each time the tires are removed for rotation or changing. When you have the front brake pads replaced, have the rear brakes inspected, too. Brake linings should always be replaced as complete axle sets. See “Brake System Inspection” in Section 7 of this manual under Part C “Periodic Maintenance Inspections.’’

Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign of brake trouble. Brake Adjustment Every time you make a moderate brake stop, your disc brakes adjust for wear. If you rarely make a moderate or heavier stop, then your brakes might not adjust correctly. If you drive in that way, then -- very carefully -- make a few moderate brake stops about every 1,000 miles (1 600 km), so your brakes will adjust properly. If your brake pedal goes down farther than normal, your rear drum brakes may need adjustment. Adjust them by backing up and firmly applying the brakes a few times.

Replacing Brake System Parts The braking system on a modern vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. Your vehicle was designed and tested with top-quality GM brake parts. When you replace parts of your braking system -- for example, when your brake linings wear down and you have to have new ones put in -- be sure you get new approved GM replacement parts. If you don’t, your brakes may no longer work properly. For example, if someone puts in brake for your vehicle, the balance between your front and rear brakes can change -- for the worse. The braking performance you’ve come to expect can change in many other ways if someone puts in the wrong replacement brake parts.

linings that are wrong

6-34

-~ ..

Battery Every new Chevrolet has a Delco Freedom@ battery. You never have to add water to one of these. When it’s time for a new battery, we recommend a Delco Freedom battery. Get one that has the replacement number shown on the original battery’s label. Vehicle Storage If you’re not going to drive your vehicle for 25 days or more, take off the black, negative (-) cable from the battery. This will help keep your battery from running down.

Also, for your audio system, see “Theft-Deterrent Feature’’ in the Index. Bulb Replacement For any bulb changing procedure not listed in this section, contact your Chevrolet dealer’s service department. Halogen Bulbs

1 CAUTION:

Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.

Batteries have acid that can burn you and gas that can explode. You can be badly hurt if you aren’t careful. See “Jump Starting” in the Index for tips on working around a battery without getting hurt.

Contact your dealer to learn how to prepare your vehicle for longer storage periods.

Front Exterior Headlamps For the type of bulb to use, see “Replacement Bulbs” in the Index. To replace one of your headlamp bulbs, do the following:

2. Remove the other bolt that anchors the headlamp

assembly. Pull the headlamp assembly toward the front of the vehicle to access the bulb assembly. When replacing the driver’s side headlamp, twist the bulb assembly one-eighth of a turn counterclockwise and remove it from the headlamp assembly. When replacing the passenger’s side headlamp, twist the bulb assembly one-eighth of a turn clockwise and remove it from the headlamp assembly,

1. Remove the first bolt and carefully pry up the shield

that covers the headlamp assembly. Be careful not to break the fasteners that hold the shield in place.

6-36

Rear Exterior Bulbs Taillamps and Rear Turn Signal Lamps For the type of bulb to use, see “Replacement Bulbs” in the Index. The following instructions explain how to change each bulb.

3. Disconnect the bulb base from the socket by lifting

the plastic locking tab.

4. Snap a new bulb into the socket. 5. Replace the bulb assembly by reversing Steps 1 through 3, making sure the lower leg of the headlamp bracket is properly seated into the wedge shaped retainer.

1. Pull the carpet away from the rear of the trunk. 2. Remove the taillamp bulb assembly by turning it

one-quarter of a turn counterclockwise.

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Back-up Lamps (Sedan) If you have a four-door sedan, do the following to replace a back-up lamp: 1.

Use a torx screwdriver to unscrew the back-up lamp assembly from the fascia. Gently pull the bulb assembly from the fascia. Remove the bulb from the socket by turning it one-quarter of a turn counterclockwise. Replace the bulb and bulb assembly by reversing these steps.

2. 3.

4.

Back-up Lamps (Coupe) If you have a two-door coupe, do the following to replace a back-up lamp: 1.

Open the trunk lid and locate the back-up lamp assembly on the trunk lid. Gently remove the bulb from the socket by turning it counterclockwise and pulling it out. Replace the bulb in the socket by aligning the tabs and turning clockwise.

2.

3.

3. To remove the bulb, pull it out. 4. Push in a new bulb. 5. Reverse all steps to replace the taillamp assembly.

Center High-Mounted Stoplamp (Models Without a Spoiler) To change the bulb, do the following: 1. Open the trunk and view the access hole under the

rear shelf.

2. Remove the bulb sockets by rotating and pull down. 3. Remove the bulb and replace. 4. Re-install the new bulb and socket into the CHMSL.

Center High-Mounted Stoplamp (Models With a Spoiler) To change the bulb, do the following: 1.

Use a torx screwdriver to unscrew the bulb assembly from the spoiler. Gently pull out the bulb assembly. Remove the bulb(s) by gently wiggling the bulb from the assembly. Replace the bulb(s) and reverse these steps to replace the bulb assembly.

2. 3.

4.

Interior Lamps Dome Lamp With Integral Reading Lamps To replace a bulb, do the following: 1. Insert a flat screwdriver into the slot at the rear

of the lens.

2. With the screwdriver, push the tab rearward to

release the lamp lens.

3. Push the lens forward to release the two tabs at the

front of the lens.

4. Gently remove and replace the bulb( s). 5. Reverse these steps to replace the lens.

Dome Lamp Without Integral Reading Lamps To replace a bulb, do the following: 1. From the rear of the dome lamp lens, insert a flat

screwdriver between the roof trim and the lens.

2. With the screwdriver, push the tab at the rear of the

lens forward to release the lens.

3. Pull the lamp lens reward to release the two front tabs. 4. Gently remove and replace the bulb(s). 5. Reverse these steps to replace the lens.

6-39

Tires Your new Chevrolet comes with high-quality tires made by a leading tire manufacturer. If you ever have questions about your tire warranty and where to obtain service, see your Chevrolet Warranty booklet for details.

I A CAUTION:

Poorly maintained and improperly used tires are dangerous.

Overloading your tires can cause overheating as a result of too much friction. You could have an air-out and a serious accident. See “Loading Your Vehicle” in the Index.

CAUTION: (Continued)

Windshield Wiper Blade Replacement

Replacement blades come in different types and are removed in different ways. For the proper type and length, see “Capacities and Specifications” in the Index. Here’s how to remove the Sheppard’s Hook type: 1. Pull the windshield wiper arm away from

the windshield.

2. Push the release lever and slide the wiper assembly

toward the driver’s side of the vehicle.

3. Install a new blade by reversing Steps 1 and 2.

Underinflated tires pose the same danger as overloaded tires. The resulting accident could cause serious injury. Check all tires frequently to maintain the recommended pressure. Tire pressure should be checked when your tires are cold. 0 Overinflated tires are more likely to be cut, punctured or broken by a sudden impact -- such as when you hit a pothole. Keep tires at the recommended pressure. Worn, old tires can cause accidents. If your tread is badly worn, or if your tires have been damaged, replace them.

Inflation -- Tire Pressure The Tire-Loading Information label, which is on the rear edge of the driver’s door, shows the correct inflation pressures for your tires when they’re cold. “Cold” means your vehicle has been sitting for at least three hours or driven no more than 1 mile (1.6 km).

NOTICE:

Don’t let anyone tell you that underinflation or overinflation is all right. It’s not. If your tires don’t have enough air (underinflation), you can get the following: 0 Too much flexing 0 Too much heat 0 Tire overloading

Bad wear

0 Bad handling 0 Bad fuel economy. If your tires have too much you can get the following: 0 Unusual wear Bad handling

0 Rough ride 0 Needless damage from road hazards.

air (overinfl

ati

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When to Check Check your tires once a month or more. Don’t forget your compact spare tire. It should be at 60 psi (420 P a ) .

How to Check Use a good quality pocket-type gage to check tire pressure. You can’t tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they’re underinflated. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture. Tire Inspection and Rotation Tires should be rotated every 6,000 to 8,000 miles (10 000 to 13 000 km). Any time you notice unusual wear, rotate your tires as soon as possible and check wheel alignment. Also check for damaged tires or wheels. See “When It’s Time for New Tires” and “Wheel Replacement” later in this section for more information. The purpose of regular rotation is to achieve more uniform wear for all tires on the vehicle. The first

rotation is the most important. See “Scheduled Maintenance Services’’ in the Index for scheduled

rotation intervals. n *

When rotating your tires, always use the correct rotation pattern shown here. Don’t include the compact spare tire in your tire rotation. After the tires have been rotated, adjust the rear inflation pressures as shown on the Tire-Loading Information label. Make certain that all wheel nuts are properly tightened. See “Wheel Nut Torque” in the Index.

front and

A CAUTION: -

Rust or dirt on a wheel, or on the parts to which it is fastened, can make wheel nuts become loose after a time. The wheel could come off and cause an accident. When you change a wheel, remove any rust or dirt from places where the wheel attaches to the vehicle. In an emergency, you can use a cloth or a paper towel to do this; but be sure to use a scraper or wire brush later, if you need to, to get all the rust or dirt off. (See “Changing a Flat Tire” in the Index.)

When It’s Time for New Tires

One way to tell when it’s time for new tires is to check the treadwear indicators, which will appear when your tires have only 1/16 inch (1.6 mm) or less of tread remaining.

You need a new tire if any of the following statements are true: 0 You can see the indicators at three or more places

around the tire.

0 You can see cord or fabric showing through the

tire’s rubber.

0 The tread or sidewall is cracked, cut or snagged deep

enough to show cord or fabric.

0 The tire has a bump, bulge or split. 0 The tire has a puncture, cut or other damage that

can’t be repaired well because of the size or location of the damage.

Buying New Tires To find out what kind and size of tires you need, look at the Tire-Loading Information label. The tires installed on your vehicle when it was new had a Tire Performance Criteria Specification (TPC Spec) number on each tire’s sidewall. When you get new tires, get ones with that same TPC Spec number. That way your vehicle will continue to have tires that are designed to give proper endurance, handling, speed rating, traction, ride and other things during normal service on your vehicle. If your tires have an all-season tread design, the TPC number will be followed by an “MS” (for mud and snow). If you ever replace your tires with those not having a TPC Spec number, make sure they are the same size, load range, speed rating and construction type (bias, bias-belted or radial) as your original tires.

/A CAUTION:

Mixing tires could cause you to lose control while driving. If you mix tires of different sizes or types (radial and bias-belted tires), the vehicle may not handle properly, and you could have a crash. Using tires of different sizes may also cause damage to your vehicle. Be sure to use the same size and type tires on all wheels. It’s all right to drive with your compact spare, though. It was developed for use on your vehicle.

Uniform Tire Quality Grading The following information relates to the system developed by the United States National Highway Traffic Safety Administration, which grades tires by treadwear, traction and temperature performance. (This applies only to vehicles sold in the United States.) The grades are molded on the sidewalls of most passenger car tires. The Uniform Tire Quality Grading system does not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches (25 to 30 cm), or to some limited-production tires. While the tires available on General Motors passenger cars and light trucks may vary with respect to these grades, they must also conform to Federal safety requirements and additional General Motors Tire Performance Criteria (TPC) standards.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate. Traction -- A, B, C The traction grades, from highest to lowest, are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this tire is based on braking (straightahead) traction tests and does not include cornering (turning) traction.

6-45

i, B, C

~~

Temperatul- The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. Warning: The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. Wheel Alignment and Tire Balance The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance.

Scheduled wheel alignment and wheel balancing are not needed. However, if you notice unusual tire wear or your vehicle pulling one way or the other, the alignment may need to be reset. If you notice your vehicle vibrating when driving on a smooth road, your wheels may need to be rebalanced. Wheel Replacement Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts and wheel nuts should be replaced. If the wheel leaks air, replace it (except some aluminum wheels, which can sometimes be repaired). See your Chevrolet dealer if any of these conditions exist. Your dealer will know the kind of wheel you need. Each new wheel should have the same load-carrying capacity, diameter, width, offset and be mounted the same way as the one it replaces. If you need to replace any of your wheels, wheel bolts or wheel nuts, replace them only with new GM original equipment parts. This way, you will be sure to have the right wheel, wheel bolts and wheel nuts Chevrolet model.

for your

Using the wrong replacement wheels, wheel bolts or wheel nuts on your vehicle can be dangerous. It could affect the braking and handling of your vehicle, make your tires lose air and make you lose control. You could have a collision in which you or others could be injured. Always use the correct wheel, wheel bolts and wheel nuts for replacement.

NOTICE:

The wrong wheel can also cause problems with bearing life, brake cooling, speedometer or odometer calibration, headlamp aim, bumper height, vehicle ground clearance and tire or tire chain clearance to the body and

chassis.

See “Changing a Flat Tire” in the Index for more information.

Putting a used wheel on your vehicle is dangerous. You can’t know how it’s been used or how far it’s been driven. It could fail suddenly and cause an accident. If you have to replace a wheel, use a new GM original equipment wheel.

Tire Chains

NOTICE:

If your Chevrolet has P195/65R15 or P205/55R16 size tires, don’t use tire chains. They can damage your vehicle because there is not enough clearance. NOTICE: (Continued)

NOTICE: (Continued)

Use another type of traction device only if its manufacturer recommends it for use on your vehicle and tire size combination and road conditions. Follow that manufacturer’s instructions. To help avoid damage to your vehicle, drive slowly, readjust or remove the device if it’s contacting your vehicle, and don’t spin your wheels. If you do find traction devices that will fit, install them on the front tires. If you have other tires, use tire chains only where legal and only when you must. Use only SAE Class “S” type chains that are the proper size for your tires. Install them on the front tires and tighten them as tightly as possible with the ends securely fastened. Drive slowly and follow the chain manufacturer’s instructions. If you can hear the chains contacting your vehicle, stop and retighten them. If the contact continues, slow down until it stops. Driving too fast or spinning the wheels with chains on will damage your vehicle.

Appearance Care Remember, cleaning products can be hazardous. Some are toxic. Others can burst into flame if you strike a match or get them on a hot part of the vehicle. Some are dangerous if you breathe their fumes in a closed space. When you use anything from a container to clean your Chevrolet, be sure to follow the manufacturer’s warnings and instructions. And always open your doors or windows when you’re cleaning the inside. Never use these to clean your vehicle:

Gasoline Benzene Naphtha Carbon Tetrachloride Acetone Paint Thinner Turpentine

0 Lacquer Thinner

Nail Polish Remover

They can all be hazardous -- some more than others -- and they can all damage your vehicle, too.

Don’t use any of these unless this manual says you can. In many uses, these will damage your vehicle:

Alcohol

0 Laundry Soap 0 Bleach 0 Reducing Agents Cleaning the Inside of Your Chevrolet Use a vacuum cleaner often to get rid of dust and loose dirt. Wipe vinyl or leather with a clean, damp cloth. lour Chevrolet dealer has two cleaners, a solvent-type spot lifter and a foam-type powdered cleaner. They will clean normal spots and stains very well. Do not use them on vinyl or leather. Here are some cleaning tips: 1. Always read the instructions on the cleaner label. 2. Clean up stains as soon as you can -- before they set. 3. Use a clean cloth or sponge, and change to a

clean area often. A soft brush may be used if stains are stubborn.

4. Use solvent-type cleaners in a well-ventilated area

only. If you use them, don’t saturate the stained area.

5. If a ring forms after spot cleaning, clean the entire

area immediately or it will set.

Using Foam-Type Cleaner o 1. Vacuum and brush the area to remove any loose dirt. 2. Always clean a whole trim panel or section. Mask

surrounding trim along stitch or welt lines.

3. Mix Multi-Purpose Powdered Cleaner following the

directions on the container label.

4. Use suds only and apply with a clean sponge. Don’t

saturate the material and don’t rub it roughly.

5. As soon as you’ve cleaned the section, use a sponge

to remove the suds.

6. Rinse the section with a clean, wet sponge. 7. Wipe off what’s left with a slightly damp paper towel

or cloth.

8. Dry it immediately with a blow dryer. 9. Wipe with a clean cloth.

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Using Solvent-Type Cleaner on Fabric First, see if you have to use solvent-type cleaner at all. Some spots and stains will clean off better with just water and mild soap. If you need to use a solvent: 1.

Gently scrape excess soil from the trim material with a clean, dull knife or scraper. Use very little cleaner, light pressure and clean cloths (preferably cheesecloth). Cleaning should start at the outside of the stain, “feathering” toward the center. Keep changing to a clean section of the cloth. When you clean a stain from fabric, immediately dry the area with a blow dryer to help prevent a cleaning ring.

2.

3. 4.

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... -

_.

Fabric Protection Your Chevrolet has upholstery that has been treated with Scotchgard” Fabric Protector, a 3M product. It protects fabrics by repelling oil and water, which are the carriers of most stains. Even with this protection, you still need to clean your upholstery often to keep it looking new. Further information on cleaning is available by calling 1-800-433-3296 (in Minnesota, 1-800-642-6167). Special Cleaning Problems Greasy or Oily Stains Stains caused by grease, oil, butter, margarine, shoe polish, coffee with cream, chewing gum, cosmetic creams, vegetable oils, wax crayon, tar and asphalt can be removed as follows: 1. Carefully scrape off excess stain. 2. Follow the solvent-type instructions described earlier. Shoe polish, wax crayon, tar and asphalt will stain if left on a vehicle’s seat fabric. They should be removed as soon as possible. Be careful, because the cleaner will dissolve them and may cause them to spread.

Cleaning Vinyl Use warm water and a clean cloth.

Rub with a clean, damp cloth to remove dirt. You mav have to do it more than once. Things like tar, asphalt and shoe polish will stain if you don't get them off quickly. Use a clean cloth and a vinymeather cleaner. See your dealer for this product. I :.ning the Top of the Instrum(-

(I Use only mild soap and water to clean the top surfaces of the instrument panel. Sprays containing silicones or waxes may cause annoying reflections in the windshield and even make it difficult to see through the windshield under certain conditions.

'anel

~~

2.

3.

Non-Greasy Stains Stains caused by catsup, coffee (black), egg, fruit, fruit juice, milk, soft drinks, wine, vomit, urine and blood can be removed as follows: 1.

Carefully scrape off excess stain, then sponge the soiled area with cool water. If a stain remains, follow the foam-type instructions described earlier. If an odor lingers after cleaning vomit or urine, treat the area with a waterbaking soda solution: 1 teaspoon (5 ml) of baking soda to 1 cup (250 ml) of lukewarm water. If needed, clean lightly with solvent-type cleaner.

4. Combination Stains Stains caused by candy, ice cream, mayonnaise, chili sauce and unknown stains can be removed as follows: 1. Carefully scrape off excess stain. 2. Clean with cool water and allow to dry. 3. If a stain remains, clean it with solvent-type cleaner.

Care of Safety Belts Keep belts clean and dry.

Do not bleach or dye safety belts. If’ you do, it may severely weaken them. In a crash, they might not be able to provide adequate protection. Clean safety belts only with mild soap and lukewarm water.

Cleaning Glass Surfaces Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove normal tobacco smoke and dust films on interior glass. Don’t use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. Any temporary license should not be attached across the defogger grid. 6-52

A m i @

Cleaning the Outside of the Windshield and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax, sap or other material may be on the blade or ‘windshield. Clean the outside of the windshield with GM Windshield Cleaner, Bon Powder (non-scratching glass cleaning powder), GM Part No. 1050011. The windshield is clean if beads do not form when you rinse it with water. Grime from the windshield will stick to the wiper blades and affect their performance. Clean the blade by wiping vigorously with a cloth soaked in full-strength windshield washer solvent. Then rinse the blade with water. Check the wiper blades and clean them as necessary; replace blades that look worn. Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth at least every six months. During very cold, damp weather more frequent application may be required. (See “Recommended Fluids and Lubricants” in the Index.)

Finish Care Occasional waxing or mild polishing of your Chevrolet by hand may be necessary to remove residue from the paint finish. You can get GM-approved cleaning products from your dealer. (See “Appearance Care and Materials” in the Index.) Your Chevrolet has a “basecoatklearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoatklearcoat paint finish.

NOTICE:

Machine compounding or aggressive polishing on a basecoatklearcoat paint finish may dull the finish or leave swirl marks.

Cleaning the Outside of Your Chevrolet The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability. Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car washing (mild detergent) soaps. Don’t use cleaning agents that are petroleum based, or that contain acid or abrasives. All cleaning agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or an all-cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle. Cleaning Exterior LampsLenses Use lukewarm or cold water, a soft cloth and a liquid hand, dish or vehicle washing (mild detergent) soap to clean exterior lamps and lenses. Follow instructions under “Washing Your Vehicle.”

6-53

Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, etc., can damage your vehicle’s finish if they remain on painted surfaces. Wash the vehicle as soon as possible. If necessary, use non-abrasive cleaners that are marked safe for painted surfaces to remove foreign matter. Exterior painted surfaces are subject to aging, weather and chemical fallout that can take their toll over a period of years. You can help to keep the paint finish looking new by keeping your Chevrolet garaged or covered whenever possible. Cleaning Your Convertible Top Your convertible top should be cleaned often. If you use an automatic car wash, use one with water jets and hanging cloths. High pressure car washes may cause water to enter your vehicle. When you hand wash the top, do it in partial shade. Use a mild soap, lukewarm water and a soft sponge. A chamois or cloth may leave lint on the top, and a brush can chafe the threads in the top fabric. Don’t use detergents, harsh cleaners, solvents or bleaching agents.

When you clean the top, put one hand under it to support it. Wet the entire vehicle and wash the top evenly to avoid spots or rings. Let the soap remain on the fabric for a few minutes. When the top is really dirty, use a mild foam-type cleaner. Thoroughly rinse the entire vehicle, then let the top dry in direct sunlight. To protect the convertible top: 0 After you wash the vehicle, make sure the top is

completely dry before you lower it.

0 Don’t get any cleaner on the vehicle’s painted finish;

it could leave streaks. If you decide to go through an automatic car wash, ask the manager if the equipment could damage your top.

Before entering a car wash, set the climate control to VENT and the fan control to the highest speed. This will help to prevent water under high pressure from entering around the convertible top.

6-54

..

Cleaning Aluminum Wheels (If Equipped) Keep your wheels clean using a soft clean cloth with mild soap and water. Rinse with clean water. After rinsing thoroughly, dry with a soft clean towel. A wax may then be applied. The surface of these wheels is similar to the painted surface of your vehicle. Don’t use strong soaps, chemicals, abrasive polishes, abrasive cleaners or abrasive cleaning brushes on them because you could damage the surface. Don’t take your vehicle through an automatic car wash that has silicon carbide tire cleaning brushes. These brushes can also damage the surface of these wheels. Cleaning Tires To clean your tires, use a stiff brush with a tire cleaner.

NOTICE:

When applying a tire dressing always take care to wipe off any overspray or splash from all painted surfaces on the body or wheels of the vehicle. Petroleum-based products may damage the paint finish.

Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti-corrosion material to the parts repaired or replaced to restore corrosion protection.

Chemic Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, Chevrolet will repair, at no charge surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever occurs first.

to the owner, the

Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer’s body and paint shop. Underbody Maintenance Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan and exhaust system even though they have corrosion protection. At least every spring, flush these materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody car washing system can do this for you.

6-56

Appearance Care Materials Chart

-.

i.

.. .;.

6-57

Vehicle Identification Number (VIN)

information

1111 111 111111 lli 11111111 llllllllllll1111

the model designation, and paint

0 a list of all production options and

special equipment.

SAMPLE4UXVM072675

E N G l N E A 9 7

CODE MODEL YEAR

Be sure that this label is not removed from the vehicle.

_ -

~~

. ASSEMBLY Electrical System PLANT

This is the legal identifier for your Chevrolet. It appears on a plate in the front corner of the instrument panel, on the driver’s side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration. Engine Identification The 8th character in your VIN is the engine code. This code will help you identify your engine, specifications and replacement parts. Service Parts Identification Label You’ll find this label on your spare tire cover. It’s very helpful if you ever need to order parts. On this label is:

your VIN,

6-58

Add-on Electrical Equipment I NOTICE: Don’t add anything electrical to your Chevrolet unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should.

Your vehicle has an air bag system. Before attempting to add anything electrical to your Chevrolet, see “Servicing Your Air Bag-Equipped Chevrolet” in the Index.

Headlamp Wiring The headlamp wiring is protected by fuses. Should your headlamps fail to function, have your headlamp system checked right away. Windshield Wiper Fuse The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed. Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed.

Fuses and Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers and fusible thermal links. This greatly reduces the chance of damage caused by electrical problems. Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the identical size and rating. If you ever have a problem on the road and don’t have a spare fuse, you can “borrow” one that has the same amperage. Just pick some feature of your vehicle that you can get along without -- like the radio or cigarette lighter -- and use its fuse if it is the correct amperage. Replace it as soon as you can. There are two fuse blocks in your vehicle: the instrument panel fuse block and the engine compartment fuse block.

6-59

Instrument Panel Fuse Block

The fuse panel is located under the left end of the instrument panel. To open, push the tab on the access door to the left and pull the door forward. Make sure to insert the tabs when replacing the cover.

Fuse TURN-B/U F/P-INJ CLUSTER

CLS/PCM

RR DFOG 0 2 HTR

Usage Exterior Lamps, Back-up Lamps Fuel Pump, Fuel Injectors Instrument Cluster, Anti-Lock Brake System Instrument Cluster, Powertrain Control Module, Daytime Running Lights Rear Window Defogger Multiport Fuel Injection

Fuse WIPER

ERLS

AIR BAG

EXT LAMP

PWR ACC

HVAC

RADIO ALARM

CRUISE L HDLP CIG

Usage Windshield Wipers, Windshield Washers Automatic Transaxle, Brake Transaxle Shift Interlock, A/C Compressor, Cruise Control, Multiport Fuel Injection Supplemental Inflatable Restraint System Exterior Lamps, Instrument Panel Lights Power Door Locks, Convertible Top (Convertible Model) Heater and A/C Control, Anti-lock Brake System, Engine Cooling Fan Radio, Remote Keyless Entry Alarm Module - Interior Lamps, Warning Chimes Cruise Control Left Headlamp Cigarette Lighter, Horn, Interior Lamps, Diagnostic Connector

Fuse INST LPS

STOP HAZ

PWR WIN- DOW

PCM/IGN INT LAMP

FOG LAMP IGN R HDLP

Usage Instrument Panel Lights, Warning Chimes Exterior Lamps, Anti-Lock Brake System, Cruise Control, Turn Signals Power Windows, Power Sunroof, Convertible Top Controls (Convertible Model) (Circuit Breaker) Powertrain Control Module Alarm Module: Illuminated Entry, Warning Chimes, Overhead Lamps, Mapmeading Lamps, Glove Box Lamp, Trunk Lamp, Radio, Power Mirrors, Remote Keyless Entry Fog Lamps (2-24 Only) Engine Ignition Right Headlamp

6-61

Engine Compartment Fuse Block

The engine c o m p m e n t fuse block is located on the driver’s side of the engine compartment. Lift off the cover to check the fuses.

Fuse IGN BATT 1 BATT 2 ABS

Usage Ignition Switch Circuits Power ACC/Stoplamp Circuits Lighting Circuits Electronic Variable Orifice Steering, Anti-Lock Brake System

COOLING FAN Engine Cooling Fan BLO PCM AIC ABS/EVO GEN Gen Voltage Sensor

Heater and A/C Blower Powertrain Control Module A/C Compressor

Brake Anti-Lock System

(2.2L Engine)

LAMPS

LAMPS

3057

Replacement Bulbs OUTSIDE

Back-up Lamps ......................... Front Parking/Turn Signal Lamps BaseModel ........................... 3357 2-24Model ......................... 3357NA Center High-Mount Stoplamp Inside ................................ 1141 Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 12 Halogen Headlamps High/Low Beam . . . . . . . . . . . . . . . . . . . . . . 9005/6 TaiVTurn Signal Lamps .................. 3057 Turn Signal Lamps (Rear Sedan) . . . . . . . . . . 3057 INSIDE Domemeading Lamp (If Equipped) Front ................................. Re x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

168 194

Capacities and Specifications The following approximate capacities are given in English and metric conversions. Please refer to “Recommended Huids and Lubricants” in the Index for more information.

Engine Crankcase . . . . . . . . . . . . 4.0 quarts (3.8 L) Automatic Transaxle (4-Speed Automatic Transaxle Not Owner Serviceable) Pan Removal and Replacement ... 7.4 quarts (7.0 L) After Complete Overhaul ....... 10.0 quarts (9.5 L) When draining or replacing torque converter; more fluid may be needed. Manual Transaxle Complete Drain and Refill . . . . . . . 2.0 quarts (1.9 L) Cooling System 2.2L . . . . . . . . . . . . . . . . . . . . . . . 10.3 quarts (9.8 L) 2.4L . . . . . . . . . . . . . . . . . . . . . . 10.7 quarts (10.1 L) Refrigerant (R=134a), Air Conditioning . . . . . . . . . See refrigerant charge label under hood. Fuel Tank . . . . . . . . . . . . . . . . . 15.2 gallons (57.5 L) Tire Pressures, Sizes ........... See Tire-Loading Information label on driver’s door. .......... 100 lb-ft (140 Nem) NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual. See “Recommended Fluids and Lubricants” in the Index.

Wheel Nut Torque

2.2L Engine Specifications VIN Engine Code ........................... Type .................................... L4 Horsepower ............................. 120 Firing Order .......................... 1-3-4-2 Thermostat Temperature ........... 180" F (82°C) 2.4L Engine Specifications VIN Engine Code ........................... Type .................................... L4 Horsepower ............................. 150 Firing Order .......................... 1-3-4-2 Thermostat Temperature ........... 180 O F (82 O C)

Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you're not sure, ask your Chevrolet dealer. Normal Maintenance Replacement Parts Air Cleaner Element 2.2L ....................... AC Type A- 11 72C 2.4L ....................... AC Type A-1172C Engine Oil Filter 2.2L .......................... AC Type PF-47 2.4L .......................... AC Type PF-44 Spark Plugs 2.2L ......................... AC Type 41-928 Gap: 1.52 mm (0.060 inch) 2.4L ......................... AC Type 41-910 Gap: 1.52 mm (0.060 inch) Windshield Wiper Blade (Sheppard's Hook Type) Left Side ..................... 22 inches (56 cm) Right Side. ................... 17 inches (43 cm)

Dimensj Length Coupe ................ 180.3 inches (458.0 cm) Sedan ................. 180.3 inches (458.0 cm) Convertible ............ 180.3 inches (458.0 cm) Width Coupe . . . . . . . . . . . . . . . . . 75.4 inches (191.6 cm) Sedan .................. 75.4 inches (1 9 1.6 cm) Convertible ............. 75.4 inches (19 1.6 cm) Height Coupe ................. 53.2 inches (1 35.1 cm) Sedan .................. 54.9 inches (1 39.4 cm) Convertible ............. 53.9 inches (136.9 cm)

Wheelbase Coupe ................ 104.1 inches (264.4 cm) Sedan ................. 104.1 inches (264.4 cm) Convertible ............ 104.1 inches (264.4 cm) Front Tread Coupe ................. 57.6 inches (146.2 cm) Sedan .................. 57.6 inches (146.2 cm) Convertible ............. 57.6 inches (146.2 cm) Rear Tread