1994 Chevrolet Cavalier Owners Manual

operation is regained. Hold a paper towel under the cupholder to catch any excess cleaner which could drip on your carpet or seats. Care of Safety Belts Keep belts clean and dry.

Glass Glass should be cleaned often. GM Glass Cleaner (GM Part No. 1050427) or a liquid household glass cleaner will remove normal tobacco smoke and dust films. Don’t use abrasive cleaners on glass, because they may cause scratches. Avoid placing decals on the inside rear window, since they may have to be scraped off later. If abrasive cleaners are used on the inside of the rear window, an electric defogger element may be damaged. Any temporary license should not be attached across the defogger grid. I Cleaning the Outside of the Windshield and Wiper Blades If the windshield is not clear after using the windshield washer, or if the wiper blade chatters when running, wax or other material may be on the blade or windshield.

Clean the outside of the windshield with GM Windshield Cleaner, Bon-Ami Powder@ (GM Part No. 1050011). The windshield is clean if beads do not form when you rinse it with water. Clean the blade by wiping vigorously with a cloth soaked in full strength windshield washer solvent. Then rinse the blade with water. Wiper blades should be checked on a regular basis and replaced when worn. Cleuning tbe Outside of Your Chevrolet The paint finish on your vehicle provides beauty, depth of color, gloss retention and durability.

Washing Your Vehicle The best way to preserve your vehicle’s finish is to keep it clean by washing it often with lukewarm or cold water. Don’t wash your vehicle in the direct rays of the sun. Don’t use strong soaps or chemical detergents. Use liquid hand, dish or car washing (mild detergent)

soaps. Don’t usecleaning 8 @o&-that

contain acid or abrasives. 31 cleaning

agents should be flushed promptly and not allowed to dry on the surface, or they could stain. Dry the finish with a soft, clean chamois or a 100% cotton towel to avoid surface scratches and water spotting. High pressure car washes may cause water to enter your vehicle.

Finish Care Occasional waxing or mild polishing of your Chevrolet may be necessary to remove residue from the paint finish. You can get GM approved cleaning products from your dealer. Your Chevrolet has a ‘Lbasecoat/clearcoat” paint finish. The clearcoat gives more depth and gloss to the colored basecoat. Always use waxes and polishes that are non-abrasive and made for a basecoat/clearcoat paint finish.

NOTICE: Machine compounding or aggressive polishing on a basecoat/clearcoat. paint finish may dull the finish or leave swirl marks.

Rxtured-Surjace Bumper Covers WL AND RS MODELS) Cleaning with a brush, a soft terry cloth or a commercial car wash is recommended for normal dirt. Never use a wire brush or abrasives. Avoid applying wax or polish to the textured-surface bumper covers. To remove wax, a commercially available wax solvent should be used. Tar and Oil Remover (GM Part No.1050172) is also recommended. It’s also recommended for cleaning difficult soils like road tar and oil. Also recommended are solvent- type fabric cleaners such as GM Part No. 1050214.

191 ...

Service & Appearance Care

To clean white bumper covers, first use Tar and Oil Remover. If the dark areas are still visible, whiten with White Sidewall Tire Cleaner, such as GM Part No. 1050174. Finish Care of T d r e d SurJace Bumper Covers To touch up any small spots after regular washing, use a solvent-type fabric cleaner such as GM Part No. 1050214 and a clean, dry cloth. To help maintain bumper covers, after washing use a cleaner/protectant like GM/Armor All" Part No. 1052919.

I Aluminum wheels (IfSo Equipped) Your aluminum wheels have a protective coating similar to the painted surface of your vehicle. Don't use strong soaps, chemicals, chrome polish, abrasive cleaners or abrasive cleaning brushes on them because you could damage this coating. After rinsing thoroughly, a wax may be applied.

NOTICE: If you have aluminum wheels, don't use an automatic vehicle wash that has hard silicon carbide cleaning brushes. These brushes can take off the protective coating.

Tires

Your Chevrolet dealer has a GM White Sidewall Tire Cleaner. You can use a stiff brush with the cleaner. When applying a tire dressing always take care to wipe off any overspray or splash from painted surfaces. Petroleum- based products may damage the paint finish.

I Weatherstrips Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth at least every six months. During very cold, damp weather more frequent application may be required. (See Recommended Fluids G. Lubricants in the Index.) Sheet Metal Damage If your vehicle is damaged and requires sheet metal repair or replacement, make sure the body repair shop applies anti- corrosion material to the parts repaired or replaced to restore corrosion protection. I Foreign Material Calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, chemicals from industrial chimneys, and other foreign matter can damage your vehicle's finish if they remain on painted surfaces. Use cleaners that are marked safe for painted surfaces to remove foreign matter.

Finish Damage Any stone chips, fractures or deep scratches in the finish should be repaired right away. Bare metal will corrode quickly and may develop into a major repair expense. Minor chips and scratches can be repaired with touch-up materials available from your dealer or other service outlets. Larger areas of finish damage can be corrected in your dealer's body and paint shop.

Underbody Mahtenanm . : Chemicals used for ice and snow removal and dust control can collect on the underbody. If these are not removed, accelerated corrosion (rust) can occur on the underbody parts such as fuel lines, frame, floor pan, and exhaust system even though they have corrosion protection. At least every spring, flush materials from the underbody with plain water. Clean any areas where mud and other debris can collect. Dirt packed in closed areas of the frame should be loosened before being flushed. Your dealer or an underbody vehicle washing system can do this for you.

these

Chemical Paint Spotting Some weather and atmospheric conditions can create a chemical fallout. Airborne pollutants can fall upon and attack painted surfaces on your vehicle. This damage can take two forms: blotchy, ringlet-shaped discolorations, and small irregular dark spots etched into the paint surface. Although no defect in the paint job causes this, Chevrolet will repair, at no charge to the owner, the surfaces of new vehicles damaged by this fallout condition within 12 months or 12,000 miles (20 000 km) of purchase, whichever comes first.

Service & Appearance Care

Engine ldenfificafion The eighth character in your VIN is the engine code. This code will help you identify your engine, specifications, and replacement parts.

I khicle Identification Number This is the legal identifier for your Chevrolet. It appears on a plate in the front corner of the instrument panel, on the driver's side. You can see it if you look through the windshield from outside your vehicle. The VIN also appears on the Vehicle Certification and Service Parts labels and the certificates of title and registration.

S A S E C O A T - C L E A ~ C O A T W 4 - - 1 3 8 2 0 9 3 8 2 2 0 K

.I Service Parts Identification Label You'll find this label on your spare tire cover or on the inside of your trunk lid. It's very helpful if you ever need to order parts. On this label is:

your VIN, the model designation, paint information, and a list of all production options and special equipment.

Be sure that this label is not removed from the vehicle.

NOTICE: Don’t add anything electrical to your Chevrolet unless you check with your dealer first. Some electrical equipment can damage your vehicle and the damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other components from working as they should. Fuses & Circuit Breakers The wiring circuits in your vehicle are protected from short circuits by a combination of fuses, circuit breakers, and fusible thermal links in the wiring itself. This greatly reduces the chance of damage caused by electrical problems.

The fuse panel is located under the lower left side of the instrument panel. To identify and check fuses, refer to the Fuse Usage chart.

Look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse. Be sure you replace a bad fuse with a new one of the identical size and rating.

I95

Service & Appearance Care

Fuse

INST LPS ECM DR UNLK CIG LTR RDO 2 GAUGES

PIUTURN HTR-A/C

WIPER F/P RDO 1 CTSY

WDO CRUISE TURN-B/U S/LP FTP ACC HDLP

Rating (AMP.)

Circuitry

10 10 15 10 10

15 25

25 10 10 15

30 10 15 20 20 30 20

Instrument Panel Lamps Electronic Control Module, Fuel Injectors Automatic Door Unlock (Remove to Disable) Cigarette Lighter, Glove Box Light Radio Power Gages, Audio Warning System, Cluster Telltales, TCC, Rear Defogger Relay, Brake Transaxle Shift Interlock, Multiport Fuel Injection Park and Turn Lamps Heater and A/C Power, Daytime Running Lights (Canada), Anti-Lock Brakes Windshield Wipers Fuel Pump Radio Memory, Digital Clock Interior Lights, Horn, Power Locks, Audible Warning System, Remote Liftgate Release, Check Oil Light Power Window (Circuit Breaker) Cruise Control Turn Signal, Back-Up Lamps Stop Lamps, Hazard Flashers Flash-To-Pass Power Locks, Rear Window Defogger (Circuit Breaker) Headlamp (Circuit Breaker)

Vse Usage

196

Headlight Wiring The headlight wiring is protected by a circuit breaker in the fuseblock. An electrical overload will cause the lights to go on and off, or in some cases to remain off. If this happens, have your headlight system checked right away. To access the headlight circuit breaker, squeeze the plastic clip together and remove.

Windshield Wipers The windshield wiper motor is protected by a circuit breaker and a fuse. If the motor overheats due to heavy snow, etc., the wiper will stop until the motor cools. If the overload is caused by some electrical problem, have it fixed.

Power Windows and Other Power Options Circuit breakers in the fuse panel protect the power windows and other power accessories. When the current load is too heavy, the circuit breaker opens and closes, protecting the circuit until the problem is fixed.

Service & Appearance Care

3.80 L

4.0 quarts

3.80 L 6.60 L

Capacities & Specifications Engine Crankcase .......................................................................................... When changing filter, up to 0.5 quart (0.5 liter) more oil may be needed. Automatic Transaxle .................................................................................... Pan Removal and Replacement ................................................................... 4.0 quarts After Complete Overhaul ........................................................................... 6.9 quarts When draining or replacing torque converter, more fluid may be needed. Manual Transaxle ......................................................................................... Complete Drain and Refill ........................................................................... Cooling System ............................................................................................. 2.2L L4 ......................................................................................................... 11.7 quarts 14.2 quarts 3.1L V6 ......................................................................................................... Refrigerant (R-12), Air Conditioning ........................................................ 2.25 pounds Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Chevrolet dealer. For additional information, see your “Warranty and Owner Assistance Information ” booklet. Fuel Tank ..................................................................................................... Power Steering Pump Only ................................................................................................... 1.00 pint Complete System ......................................................................................... 2.25 pints Tire Pressures, Sizes .................................................................................... See Tire-Loading Information label on driver’s door. Wheel Nut Torque ....................................................................................... 100 pound-feet 140 Nom NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.

11.1 L 13.5 L 1.02 kg

.15.2 gallons

0.50 L 1.25 L

2.0 quarts

57.5 L

1.90 L

,

GM PART NUMBER

SIZE

Fluids & Lubricants ITEM Antifreeze Coolant ......................................

APPLICATION .Year-Round Antifreeze for

Coolant Mixtures ........................................ 1052753 (Ethylene Glycol Base) Chassis Lubricant (Grease Gun Insert) ..... General Chassis Lube, etc. ........................... 1052497 Delco Supreme 1 l@ Brake Fluid ................ Brake System and Clutch Master Cylinder ... 1052535 Automatic Transmission Fluid .................... Automatic Transaxle

DEXRON@-I11 .................................................................................................................... DEXRONa-IIE .................................................................................................................. Synchromesh Transmission Fluid .............. Manual Transaxle ......................................... GM Hydraulic Fluid .................................... Clutch Master Cylinder ................................. Engine Oil .................................................... GM Engine Oil Supplement (E.O.S.) ........ See your dealer for advice Engine Oil .................................................... Hood, Trunk and Door Hinges Windshield Washer Solvent ........................ Windshield Washer Fluid Power Steering Fluid ...................................

Power Steering System

.................................

.............................

Dielectric Silicone Grease Spray-A-Squeak Silicone Lubricant ........... General Purpose Silicone Lubricant,

........................... Weatherstrips ................................................

Weatherstrips ................................................

1 gal. 14 oz. 16 oz.

(3.8 L) (397 8) (0.5 L)

32 oz. 32 oz. 32 oz. 16 oz.

(1.0 L) (1.0 L) (1.0 L) (0.5 L)

12346143 12345881 12345349 12345347

1052367

16 oz.

(0.5 L)

1050017 1052884 12345579

(1 .O L) 32 oz. 16 oz. (0.5 L) 1 oz. (0.028 kg)

1052276 (aerosol) 4.5 oz 1052277 12 02.

(127 g) (0.35 L)

Engine Lubrication ....................................... See the Index under Engine Oil.

BULB

2357NA

Replacement Bulbs OUTSIDE LIGHTS

Back-up Lights .......................................................................... 1156 Front Parkinflurn Signal Lights ............................................ Center High Mount Stoplight Inside (Carpet Covered) ......................................................... Inside (Pedestal Mount) ........................................................ Outside .................................................................................... Halogen Headlights HigWLow Beam ..................................................................... 9004 Front Side Marker Lights ......................................................... 194 Rear Side Marker Lights ........................................................... 24 StopiTaiVTurn Signal Lights (Coupe) ..................................... 2057 Stopflurn Signal Lights (Sedan) ............................................. 2057 Taillights (Sedan) ...................................................................... 194 Trunk Light ............................................................................... 912 Wagon: Rear Side Marker Lights ............................................. 194

1141 1156 577

200

BULB

562

INSIDE LIGHTS Dome Light Wagon Rear Compartment and Base ..................................... Dome/Reading Light Front ....................................................................................... Rear ......................................................................................... Heater & A/C Control .............................................................. High-Beam Indicator ................................................................ Indicator Lights Brake. Oil. Turn Signals ......................................................... 194 Charge. Malfunction Indicator. Fasten Safety Belts. Temp .. 168 Tailgate Ajar .............................................................................. 37 PRNDL ...................................................................................... 74 Glove Box .................................................................................. 194 Wagon: Rear Compartment Light ............................................ 561

168 194 74 194

Service & Appearance Care

Engine Specifications VIN Engine Code ..................................................................... Type .......................................................................................... Displacement ........................................................................... Compression Ratio ... .. ... , . ....... .. .. ........ ... . .. . ... .... ......... ........ . . . . .. . Firing Order ............................................................................. Thermostat Temperature .........................................................

2.2L L4

14

2.2 Liters 8.85: 1 1-3-4-2

195°F (91°C)

Normal Maintenance Replacement Parts Air Cleaner Element 2.2L L4 ..................................................................................... AC Type A-1172C 3.1L V6 ................................................................................... AC Type A-1098C 2-24 ..................................................................................... AC Type A-925C

3.1L V6

V6

3.1 Liters 8.80: 1

1-2-3-4-5-6 195°F (91OC)

, .....................

Engine Oil Filter 2.2L L4 .................................................................................... AC Type PF-47 .... .... ......... .. ..... ... . .. .. .. .. . . AC Type PF-47 3.1L V6 ....................... PCV Valve 2.2L L4 .................................................................................... AC Type CV-9OOC 3.1L V6 ................................................................................... AC Type CV-892C Spark Plugs 2.2L L4 .................................................................................... AC Type 041-908 3.1L V6 ................................................................................... AC Type R44LTSM

Gap: 1.52 mm (0.060 inch)

Gap: 1.14 mm (0.045 inch)

1 202

I . .

Part 7 Maintenance Schedule

T h i s part covers the maintenance . Your required for your Chevrolet vehicle needs these services to retain its safety. dependability and emission control performance .

Have you purchased the

GM Protection Plan? vehicle warranties .

The Plan supplements your new See your Chevrolet dealer for details .

Section

Introduction A Word About Maintenance ........................................................................... 204 Your Vehicle and the Environment ................................................................. 204 How This Part is Organized ............................................................................ 204 A . Scheduled Maintenance Services Using Your Maintenance Schedule ................................................................. 205 Selecting the Right Schedule ........................................................................... 205 Schedule I ......................................................................................................... 206 Schedule I1 ....................................................................................................... 208 Explanation of Scheduled Maintenance Services ........................................... 210 B . Owner Checks & Services At Each Fuel Fill .............................................................................................. At Least Once a Month ................................................................................... At Least Twice a Year At Least Once a Year ....................................................................................... C . Periodic Maintenance Inspections .............................................................. D . Recommended Fluids & Lubricants ........................................................... E . Maintenance Record .....................................................................................

212 213 ....................................................................................... 213 214 216 217 219 203

1 I .

Maintenance Schedule

A Word About Maintenance We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in malting deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you will find in the schedules in this part. So please read this part and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Chevrolet dealer, the place many GM owners choose to have their maintenance work done. Your dealer can be relied upon to use proper parts and practices.

Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance or the removal of important components can significantly affect the quality of the air we breathe. Improper fluid levels or even the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to help keep your vehicle in good condition, please maintain your vehicle properly.

How This Part is Organized The remainder of this part is divided into five sections: “Section A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

B B

204

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. You will find a list of publications and how to get them in this manual. See Service Publications in the Index. “Section B: Owner Checks and Services” tells you what should be checked whenever you stop for fuel. It also explains what you can easily do to help keep your vehicle in good condition. “Section C: Periodic Maintenance Inspections” explains important

inspections that your Chevrolet dealer’s service department or another qualified service center should perform. “Section D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Section E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this section. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

Section A: Scheduled Maintenance Services

Using Your Maintenance Schedule This section tells you the maintenance services you should have done and when you should schedule them. Your Chevrolet dealer knows your vehicle best and wants you to be happy with it. If you go to your dealer for your service needs, you’ll lmow that GM-trained and supported service people will perform the work using genuine GM parts. These schedules are for vehicles that: carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire- Loading Information label. See Loading Your Vehicle in the Index. are driven on reasonable road surfaces within legal driving limits. use the recommended unleaded fuel. See Fuel in the Index.

Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow: Schedule I Is any one of these true for your vehicle?

Most trips are less than 4 miles (6 l a ) . Most trips are less than 10 miles (16 km) when outside temperatures are below freezing. The engine is at low speed most of the time (as in door-to-door delivery, or in stop-and-go traffic). You operate your vehicle in dusty areas.

If any one (or more) of these is true for your driving, follow Schedule I. Schedule I1 Follow Schedule I1 only if none of the above conditions is true.

Maintenance Schedule

Schedule I Follow Schedule I if your vehicle is MAINLY driven under one or more of the following conditions:

ITEM Nom

TO BE SERVICED

See Explanation of Scheduled Maintenance

Services following Schedules I and 11.

WHEN TO PERFORM Miles (kilometers) or Months (whichever occurs first).

I 2

I Chassis Lubrication

I Every other oil change.

I Engine Accessory Drive Belt(s) Inspection* I Every 30,000 Miles (50 000 km) or 24 Months. I

When most trips are less than 4 miles (6 km). When most trips are less than 10 miles (16 ltm) and outside temperatures remain below freezing. When most trips include extended idling and/or frequent low-speed operation, as in stop-and-go traffic. When operating in dusty areas.

I 4 Schedule I should also be followed if the vehicle is used for delivery service, police, taxi or other commercial applications. * = An Emission Control Service. t = The US. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record. ”

The services shown on this chart up to 60,000 miles (100 000 km) should be performed after 60,000 miles at the same intervals. MILES (000) 3 1 6 1 9 112115118121 124127130133136139142145148151 154157160 KILOMETERS (000)

. I

1 . 1 1 . 1

1 . 1 1 . 1

1 . 1 1 . 1

1 . 1

1 . 1

1 . 1

207

Maintenance Schedule

Schedule /I Follow Schedule I1 ONLY if none of the driving conditions specified in Schedule I apply.

TEM No' See Explanation of Scheduled Maintenance

TO BE SERVICED

Services following Schedules I and 11.

WHEN TO PERFORM Miles (kilometers) or Months (zuhichever occurs first).

2 I Chassis Lubrication

I Everv 7.500 Miles (12 500 lun) or 12 Months.

* = An Emission Control Service. t = The U S . Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in "Section E: Maintenance Record."

I Fuel Tank, Cap & Lines 1nspection"t

12

I Every 30,000 Miles (50 000 km).

r The services shown on this chart up to 60,000 miles (1 00 000 km) should be performed I MILES (000) after 60,000 miles at the same intervals. 5 17.5 I 10 I 15 I 20 (22.51 25 I 30 I 35 137.51 40 KILOMETERS (000) 40 I 50 I 56 162.51 64 8 112.51 16

I 45 I 50 152.51 55 I 60 I 100 I 75 183.5187.5( 92

I 25 I 32 137.51

Maintenance Schedule

Explanation of Scheduled Maintenance Services Following are explanations of the services listed in Schedule I and Schedule 11. The proper fluids and lubricants to use are listed in Section D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle.

SERVICE

ITEM NO. 1. Engine Oil and Filter Change* -

Always use SH or SG Energy Conserving I1 oils of proper viscosity. The “SH” or “SG” designation may be shown alone or in combination with others, such as “SH/CD,” “SH, SG, CD,” “SG/CD,” etc. To determine the preferred viscosity for your vehicle’s engine (e.g., SAE 5W- 30 or SAE 10W-30), see Engine Oil in the Index.

2. Chassis Lubrication - Lubricate

the suspension and steering linkage. Lubricate the transaxle shift linkage.

3. Tire and Wheel Rotation and

Inspection - For proper wear and maximum tire life, rotate your tires following the instructions in this manual. See Tires, Inspection G Rotation in the Index. Check the tires for uneven wear or damage. If you see irregular or premature wear, check the wheel alignment. Check for damaged wheels also.

4. Engine Accessory Drive Belt(s) Inspection * - Inspect the belt (s) for cracks, fraying, wear and proper tension. Replace as needed. (Belts can have many small cracks in individual ribs without affecting performance.)

5. Cooling System Service* - Drain, flush and refill the system with new or approved recycled coolant conforming to GM Specification 1825M. Keep coolant at the proper mixture as specified. See Coolant in the Index. This provides proper freeze and boil protection, corrosion inhibitor level and maintains proper engine operating temperature. Inspect hoses and replace if they are cracked, swollen or deteriorated. Tighten screw-type hose clamps. Clean the outside of the radiator and air conditioning condenser. Wash the pressure cap and neck. To help ensure proper operation, we recommend a pressure test of both the cooling system and the pressure cap.

6, Transaxle Service - For manual transaxles, fluid doesn’t require changing. See Periodic Maintenance Inspections in the Index. For automatic transaxles, change both the fluid and filter every 15,000 miles (25 000 km) if the vehicle is mainly driven under one or more of these conditions: In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain. Uses such as found in taxi, police car or delivery service.

If you do not use your vehicle under any of these conditions, change both the fluid and filter every 100,000 miles (166 000 lun). 7. Spark Plug Replacement (Except 2.2L Code 4 engine)* - Replace spark plugs with the proper type. See Replacement Parts in the Index.

8. Spark Plug Replacement (P.2L

Code 4 engine only)* - Replace spark plugs with the proper type. See Replacement Parts in the Index.

9. Spark Plug Wire Inspection*t -

Inspect for burns, cracks or other damage. Check the boot fit at the coils and at the spark plugs. Replace wires as needed.

IO. Exhaust Gas Recirculation (EGR)

System Inspection (2.2L Code 4 engine only)*? - Conduct the EGR system service as described in the service manual. To purchase a service manual, see Service Publications in the Index.

1 1. Air Cleaner Filter Replacement*‘ - Replace every 30,000 miles (50 000 km) or more often under dusty conditions. Ask your dealer for the proper replacement intervals for your driving conditions.

12. Fuel Tank, Cap and Lines

Inspection’#t - Inspect fuel tank, cap and lines (including fuel rails and injection assembly) for damage or leaks. Inspect fuel cap gasket for an even filler neck imprint or any damage. Replace parts as needed. Periodic replacement of the fuel filter is not required.

NOTE: To determine your engine’s displacement and code, see Engine Identification in the Index. * = An Emission Control Service. t = The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record.”

Maintenance Schedule Section B: Owner Checks and Services h t e d below are owner checks and services which should be performed at the intervals specified to help ensure the safety, lependability and emission control performance of your vehicle. 3e sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure hey are the proper ones, as shown in Section D. \t Each h e / CHECK

(It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)

I Check the engine oil level and add the proper oil if necessary. See Engine Oil in the Index for I Check the engine coolant level and add the proper coolant mix if necessary. See Coolant in the

Index for further details. Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if

OR SERVICE Engine Oil Level

Engine Windshield Washer Fluid Level necessary. See

Windshield Washer Fluid in the Index for further details.

further details.

WHAT TO DO

CHECK

OR SERVICE

Tire Inflation

Cassette Deck

At Least Twice a Year

CHECK

OR SERVICE

WHAT TO DO

Check tire inflation. Make sure they are inflated to the pressures specified on the Tire-Loading Information label located on the rear edge of the driver’s door. See Tires in the Index for further details. Clean cassette deck. Cleaning should be done every 15 hours of tape play. See Audio Systems in the Index for further details.

WHAT TO DO

Hydraulic Clutch Check System Inspection

the fluid level in the clutch reservoir. See Hydraulic CZutch Huid in the Index. A fluid loss

in this system could indicate a problem. Have the system inspected and repaired at once.

213

I .

Maintenance Schedule At Leasf Once a Year

OR SERVICE

CHECK

Key Lock Cylinders

WHAT TO DO

Lubricate the key lock cylinders with the lubricant specified in Section D. Lubricate all body door hinges, rear compartment or tailgate. Also lubricate all hinges and latches, including those for the hood, glove box door, console door and any folding seat hardware. Section D tells vou what to use. CAUTION: When you are doing this check, the vehicle could move suddenly. or others could be injured. Follow the steps below. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake (see Parking Brake in the Index if necessary) and the

If it does, you

regular brake.

NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. On automatic transaxle vehicles, try to start the engine in each gear. The starter should work only

in P (Park) or N (Neutral). If the starter worlts in any other position, your vehicle needs service. On manual transaxle vehicles, put the shift lever in N (Neutral), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter worlts when the clutch isn’t pushed all the way down, your vehicle needs service.

CAUTION: When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below. 1. Before you start, be sure you have enough room around the vehicle. It should be parked on a

level surface.

2. Firmly apply the parking brake (see Parking Brake in the Index if necessary), NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the key to the RUN position, but don’t start the engine. Without

applying the regular brake, try to move the shift lever out of P (Park) with normal effort. If the shift lever moves out of P (Park), your vehicle’s BTSI needs service.

Body Lubrication

Starter Switch

Bralte-Transaxle Shift Interlock - BTSI (Automatic Transaxle)

I

CHECK

OR SERVICE

Steering Column Lock

Parking Brake and Automatic Transaxle P (Park) Mechanism Check

WHAT TO DO

While parked, and with the parking brake set, try to turn the key to LOCK in each shift lever position.

~~

~~

With an automatic transaxle, the key should turn to LOCK only when the shift lever is in P (Park) . With a manual transaxle, the key should turn to LOCK only when the shift lever is in R (Reverse).

On vehicles with a key release button, try to turn the key to LOCK without pressing the button. The key should turn to LOCK only with the key button depressed. On all vehicles, the key should come out only in LOCK. Turn the steering wheel to the left and to the right. It should only lock when turned to the right. CAUTION: When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move. Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.

is room in front of your

To check the parking brake: With the engine running and transaxle in N (Neutral), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the P (Park) mechanism’s holding ability: Shift to P (Park). Then release all brakes. At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

Maintenance Schedule Section C: Periodic Maintenance Inspections Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let Jour GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once.

INSPECTION OR SERVICE

Restraint Systems

Steering, Suspension and Front-Wheel- Drive Axle Boot and Seal InsDection

Exhaust System Inspection

Throttle Linkage Inspection Manual Transaxle

Brake System Inspection

11

WHAT SHOULD BE DONE

~~~~~~

Now and then, make sure all your belts, bucltles, latch plates, retractors, anchorages and reminder systems are worlting properly. Look for any loose parts or damage. If you see anything that might keep a restraint system from doing its job, have it repaired. Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper hook- up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes into the vehicle. See Engine Exhaust in the Index. Inspect the throttle linkage for interference or binding, and for damaged or missing parts. Replace parts as needed. Check the transaxle fluid level; add if needed. See Manual Transaxle in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serviced. Also, if the brake system warning light stays on or comes on, something may be wrong with the brake system. See Brake System Warning Light in the Index. If your anti-lock brake system warning light stays on, comes on or flashes, something may be wrong with the anti-lock brake system. See Anti-Lock Brake System Warning Light in the Index.

.-

216

Maintenance Schedule

Section D: Recommended Fluids and Lubricants VOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer.

~~

USAGE

Engine Oil

Engine Coolant

~~~~

Hydraulic Brake System Hydraulic Clutch System Power Steering System Manual Transaxle Automatic Transaxle

Key Lock Cylinders

Manual Transaxle Shift Linkage

FLUID/LUBRICANT

API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” or “SG” designation may be shown alone or in combination with others, such as “SH/CD,” “SH,SG,CD,” “SG/CD,” etc. To determine the preferred viscosity for your vehicle’s engine, see Engine Oil in the Index. 50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze (GM Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved recycled coolant conforming to GM Specification 1825M.

Delco Supreme 110 Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).

Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent).

GM Hydraulic Power Steering Fluid (GM Part No. 1052884 or equivalent).

~~~

Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent). DEXRONo-I11 or DEXRONs-IIE Automatic Transmission Fluid. Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic SAE 5W-30 engine oil. Chassis lubricant (GM Part No, 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

Maintenance Schedule

USAGE

Automatic Transaxle Shift Linkage Clutch Linkage Pivot Points

Chassis Lubrication

Windshield Washer Solvent Hood Latch Assembly a. Pivots and Spring

Anchor

b. Release Pawl

Hood and Door Hinges, Fuel Door Hinge, Rear Compartment Lid Hinges, Wagon Tailgate Hinge, Rear Folding seat Weatherstrips

FLUlD/LUBRICANT

Engine oil.

Engine oil.

Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

GM Optikleen@ Washer Solvent (GM Part No. 10515 15) or equivalent.

a. Engine oil.

b. Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of

NLGI Grade 2, Category LB or GC-LB.

Engine oil or Lubriplate Lubricant (GM Part No. 1050109).

Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).

jee RepZacement Parts in the Index for recommended replacement filters, valves and spark plugs.

Section E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service in the columns indicated. When completing the Maintenance Performed column, insert the numbers from the Schedule I or Schedule I1 maintenance charts which correspond to the maintenance performed. Also, you should retain all maintenance receipts. Your owner information portfolio is a convenient place to store them.

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

Maintenance Schedule

DATE

ODOMETER READING

SERVICED BY

MA/WENA/UC€ PERFORMED

220

Part 8 Customer Assistance Information

H e r e you will find out how to contact Chevrolet if you need assistance . This part also tells you how to obtain service publications and how to report any safety

Customer Satisfaction Procedure ........................................................................... 222 Customer Assistance for Hearing or Speech Impaired ......................................... 223 BBB Auto Line-Alternative Dispute Resolution Program .................................... 223 Reporting Safety Defects ........................................................................................ 224 Chevrolet Roadside Assistance Program ................................................................ 225 Service Publications ................................................................................................ 227

Customer Assistance Information

STEP ONE - Discuss your concern with a member of dealership management. Normally, concerns can be quicltly resolved at that level. If the matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager. STEP TWO - If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). In Mexico, call (525) 254-3777. In Puerto Rico or U.S. Virgin Islands, call 1-809-763-1315. In all other overseas locations, contact GM North American Export Sales in Canada by calling 1-905-644-4112.

For prompt assistance, please have the following information available to give the Customer Assistance Representative:

Your name, address, home and business telephone numbers Vehicle Identification Number (This is available from the vehicle registration or title, or the plate at the left top of the instrument panel and visible through the windshield.) Dealership name and location Vehicle delivery date and present mileage Nature of concern

We encourage you to call the toll free number listed previously in order to give your inquiry prompt attention. However, if you wish to write Chevrolet, write to: Chevrolet Motor Division Chevrolet Customer Assistance Center P. 0. Box 7047 Troy, MI 48007-7047

Customer Sati#action Procedure Your satisfaction and goodwill are important to your dealer and Chevrolet. Normally, any concern with the sales transaction or the operation of your vehicle will be resolved by yo1 Sales or Service Departments Sometimes, however, despite he best intentions of all concerned, misunderstandings can occur If your concern has not been resolve( to your satisfaction, the following steps should be taken:

r-dealer’s 1:

Refer to your Warranty and Owner Assistance Information booklet for addresses of Canadian and GM Overseas offices. When contacting Chevrolet, please remember that your concern will likely be resolved in the dealership, using the dealership's facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern. Customer Assistance for the Hearing or Speech Impaired ( T W

To assist owners who have hearing difficulties, Chevrolet has installed special TDD (Telecommunication Devices for the Deaf) equipment at its Customer Assistance Center. Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) can communicate with Chevrolet by dialing: 1-800-TDD-CHEV. (TDD users in Canada can dial 1-800-263-3830.)

GM Participation in'BZ9.B AUTO LINE- Al'ternutive Resolution Program *

Both Chevrolet and your Chevrolet dealer are committed to making sure you are completely satisfied with your new vehicle. If a situation arises where you feel your concern has not been adequately addressed, our experience has shown that the Customer Satisfaction Procedure described earlier in this section is very successful. There may be instances where an impartial third-party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements Chevrolet voluntarily participates in BBB AUTO LINE. BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle disputes between customers and automobile manufacturers. This

program is available free of charge to customers who currently own or lease a GM vehicle. If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the BBB using the toll- free telephone number, or write them at the following address: BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 Telephone: 1-800-955-5100 To file a claim, you will be asked to provide your name and address, your vehicle identification number (VIN) , and a statement of the nature of your complaint. Eligibility is limited by vehicle age and mileage, and other factors. We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary between you and Chevrolet. If this mediation is

Customer Assistance Information

unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator. The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about forty days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5100 or the Chevrolet Customer Assistance Center at 1-800-222-1020.

"This program may not be available in all states, depending on state law. Canadian owners refer to your Warranty and Owner Assistance information booklet. General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program.

REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVEI"ENT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) , in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to:

NHTSA U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the Hotline.

REPORTlRTG SAFETY DEFECTS TO THE CMDWG0W-M If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada Box 8880 Ottawa, Ontario K1G 3J2

4 REPORTING SAFETY DEFECTS TO GENERAL MOTORS: In addition to notlfying NHTSA (or Transport Canada) in a situation like this, we certainly hope ~ 0 ~ ~ 1 1 notify us. Please call us at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P. 0. Box 7047 Troy, MI 48007-7047 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7

I Chevrolet Roadside Assistance Program I‘o enhance Chevrolet’s strong commitment to customer satisfaction, Chevrolet is excited to announce the establishment of the Chevrolet/Geo Roadside Assistance Center. As the owner of a 1994 Chevrolet/Geo, your membership in Roadside Assistance is free.

24-Hour Roadside Assistance Number Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV USA (1-800-243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer- recommended service providers. The following services are available:

Towing Locltsmith Tire repair Glass replacement Rental car or taxi Additional services as necessary Courtesy Transportation

Customer Assistance Information

Chevrolet/Geo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the Bumper-to-Bumper New Vehicle Limited Warranty to retail purchasers of 1994 Chevrolet/Geo passenger car and light duty trucks. Courtesy Transportation includes:

One way shuttle ride for any warranty repair. Up to $30 maximum daily vehicle rental allowance for any overnight warranty repair up to 5 days. Up to $30 maximum daily cab, bus, or other transportation allowance in lieu of rental for any overnight warranty repair up to 5 days. Up to $10 daily fuel allowance for rides provided by another person (i.e., friend, neighbor, etc.) in lieu of rental for any overnight warranty repair up to 5 days.

Note: All Courtesy Transportation arrangements will be administered by your Chevroiet/Geo dealership service management. Claim amounts should reflect all actual costs.

Chevrolet/Geo Courtesy Transportation is not part of the Bumper-to-Bumper New Vehicle Limited Warranty. Chevrolet/Geo reserves the right to make any changes or discontinue Courtesy Transportation at any time without notification. For additional program details contact your Chevrolet/Geo dealer. In Canada, please consult your GM dealer for information on Courtesy Transportation.

The Roadside Assistance Center uses companies that will provide you with quality and priority sevice. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services.

For prompt assistance when calling, please have the following available to give to the advisor:

Vehicle Identification Number License plate number Vehicle color Vehicle iocation Telephone number where you can be reached Vehicle mileage? Description of problem

Please refer to the Roadside Assistance brochure inside your owner information portfolio for full program details. Cambia# Roadside Assistance Vehicles purchased in Canada have an extensive Roadside Assistance program accessible from anywhere in Canada or the U.S.A. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 for emergency services.

in thc

Service Publications Information on how to obtain Product Service Publications and Indexes as described below is applicable only fifty U.S. states (and the District of Columbia) and only for cars and light trucks with GVWR less than 10,000 pounds ( 4 536 kg). In Canada, information pertaining to Product Service Bulletins and Indexes can be obtained by writing to: General Motors of Canada Limited Service Publications Department 1908 Colonel Sam Dr. Oshawa, Ontario L1H 8P7 Chevrolet regularly sends its dealers useful service bulletins about Chevrolet products. Chevrolet monitors product performance in the field. We then prepare bulletins for servicing our products better. Now, you can get these bulletins too.

Bulletins cover various subjects. Some pertain to the proper use and care of your vehicle. Some describe costly repairs. Others describe inexpensive repairs which, if done on time with the latest parts, may avoid future costly repairs. Some bulletins tell a technician how to repair a new or unexpected condition. Others describe a quicker way to fix your vehicle. They can help a technician service your vehicle better. Most bulletins apply to conditions affecting a small number of cars or trucks. Your Chevrolet dealer or a qualified technician may have to determine if a specific bulletin applies to your vehicle.

Individual PSP’s If you don’t want to buy all the PSP’s issued by Chevrolet for all models in the model year, you can buy individual PSP’s, such as those which may pertain to a particular model. To do this, you will first need to see our index of PSP’s. It provides a variety of information. Here’s what you’ll find in the index and how you can get one:

What You’ll Find in the Index: A list of all PSP’s published by Chevrolet in a model year (1990 or later). PSP’s covering all models of Chevrolet vehicles are listed in the same index. Ordering information so you can buy the specific PSP’s you may want. Price information for the PSP’s you may want to buy. How You Can Get an Index: Indexes are published periodically. Most of the PSP’s which could potentially apply to the most recent Chevrolet models will be listed in the most recent publication for that model year. This means you may want to wait until the end of the model year before ordering an index, if you are interested in buying PSP’s pertaining to a current model year car or truck. Some PSP’s pertaining to a particular model year vehicle may be published in later years, and these would be listed in the later year’s index. When you order an index for a model year that is not

Customer Assistance Information

over yet, we’ll send you the most recently published issue. Check the ordering form for indexes for earlier model years. Cut out the ordering form, fill it out, and mail it in. We will then see to it that an index is mailed to you. There is no charge for indexes for the 1990-1994 model years.

Toll-Free Telephone Number If you want an additional ordering form for an index or a subscription, just call toll-free and we’ll be happy to send you one. Automated recording equipment will take your name and mailing address. The number to call is 1-800-551-4123. A VERY IMPORTANT REMINDER: These PSP’s are meant for technicians. They are not meant for the “do-it- yourselfer.” Technicians have the equipment, tools, safety instructions, and know-how to do a job quickly and safely.

Chevrolet Senrr’ce Publications You can get these by using the order form. Chevrolet Division service manuals are intended for use by professional, qualified technicians. Attempting repairs or service without the appropriate training, tools and equipment could cause injury to you or others and damage to your vehicle that may cause it not to operate properly.

228

1994 CHEVROLET SERVICE PUBLICATIONS ORDERING INFORMATION

The folloWng publications covering the operation and servicing in this book and mailing it with your check, money order or credit card information to Helm, Incorporated (address listed below).

of p u r vehicle can be purchased by filling out the Service Publications Order Form

CURRENT PUBLICATIONS FOR 1994 CHEVROLET CAVALIER

Form

PRODUCT SERVICE PUBLICATIONS

(PSP’s), are bulletins, letters and articles

Product Service Publications published for trained dealer service personnel. See Service Publica- tions listed previously in this section. A cumulative index is published quarterly during the current model year. The indexes list all PSP’s published by Chevrolet in the model year.

PSP Index

Year 1994 PSPI-94.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1993 PSPI-93.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1990-92 PSPI-90-92 NOTE Form Numbers for individual Product Service Publications may be found in the PSP Index. Prices are M.00for the first PSP and $2.00 for each additional PSP on the same order.

Price Free Free Free

Price

Number

PSP Bound Bulletin Book (Complete Year Bulletins)

Description Year Form 1991 All PSP’S .................... 1990 All PSP’S .................... 40.00 NOTE: For 1992 Model Year and Later, Product Service Publications (PSP’s) can only be purchased individually. For subscription information call Helm, Incorporated.

PSP-91-4 PSP-90-4

40.00

CURRENT 81 PAST MODEL ORDER FORMS Address Publications Service available are for current Chevrolet model past

and vehicles. To request an order form,

year please and model Detroit, specify name of vehicle.

SERVICE MANUALS

Price

Service Manuals have the diagnosis, repair and overhaul information on engines, transmission, axle, suspension, brakes, electrical, steer- ing, body, etc. Model

1994 Chevrolet Cavalier NOTE: Please specify special body or engine types on order form. Write information in the Form Number column. For example: Turbo, Convertible. ‘Price to be announced at a laterdate. Call 1-800-782-4356fotfurther information.

. . . . . . . . . . . . . ST-366-94 TBA”

Number

Form

OWNER’S INFORMATION

Owner publications are written directly for owners and intended vide basic operational information about the vehicle.

to pro-

1994 Chevrolet Cavalier Owner’s Manual . . . . . .lo233995

In Portfolio: Includes Fbrtfolio, Owner’s Manualand Warranty Booklet. 1994 Chevrolet Cavalier In-Portfolio $15.00 Without Portfolio: Includes Owner’s Manual. 1994 Chevrolet Cavalier Without Portfolio

.lo234005

$10.00

all inquiries to: HELM, INCORPORATED

PO. Box 07130

MI 48207

For information and inquiries call: 1-800-782-4356

CHEVROLET SERVICE PUBLICATIONS ORDER FORM NOTE: Please complete form below (Print or Type) and MAIL TO:

Post Office Box 07130, Detroit, Michigan 48207

ORDER TOLL FREE

1-800-782-4356

(Monday-Friday 8:OO A.M.-6:00 P.M. EST)

PUBLICATION FORM NUMBER*

ITEM DESCRIPTION

VEHICLE MODEL

NAME

~~~~

ST-366-94 10233995 10234005

Service Manual Owner's Manual In-Portfolio Owner's Manual Without-Portfolio Chevrolet Cavalier

Chevrolet Cavalier Chevrolet Cavalier - 1994

QTY.

YEAR 1994

1994

0 Check or Money

Order payable to Helm, Inc. (USA funds only - do not send cash.)

MasterCard

0 VISA 0 Card

Discover -

TOTAL PRICE

!:E$* TBA* * $1 5.00 $1 0.00

I TOTAL MATERIAL I

Canadian Postage

Handling Charge I $3.50 I GRAND TOTAL I

Check here address is different from your shipping address shown.

if your billing

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. For purchases outside U.S.A. please write to the above address for quotation.

NAME)

(CUSTOMER

(AITENTION)

(STREET ADDRESS-NO

P.O.

BOX NUMBERS)

(APT.

(STATE)

(CITY)

DAYTIME TELEPHONE NO. CODE (

AREA

* :Prices are subject to change without notice and without incurring obligation. Orders for Individual Product Service Publications cannot be filled without the appropriate bulletin numbers. These numbers may be found in the p s p Index, your first Product Service Publication costs "'Price

to be announced at a later dale. Call 1-800-782-4356 for further information.

$4.00; each additional PSP costs $2.00.

NO.)

(ZIP CODE)

Account Number: Expiration Date mo/yr:

(CUSTOMER SIGNATURE)

NOTETOCANADIAN CUSTOMERS All listed prices arequoted in US. funds. Canadian residents are to makechecks payable in U.S. funds. TO cover Canadian postage, add $1 1.50 plus the U.S. Handling Charge. Requests (Or ITlanUalS printed in French should be directed to Canadian General Motors dealerships. Please allow adequate time for postal service. Orders cannot be returned without prior authorization. A restocking fee may apply.

. I

Index

A B S (Anti-Lock Brakes) ............... 11 1 Adding Brake Fluid ............................. 174. 199