2005 Chevrolet AVEO Owners Manual

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Stop Lamp TRN/SIG Turn Signal CLSTR, HAZRD Instrument Panel Cluster, Hazard Flasher CLSTR, CLK Instrument Panel Cluster, Clock DR/LCK BCK/UP ECM, TCM ECM, TCM Door Lock, Remote Keyless Entry Back-Up Lamp Engine Control Module, Transmission Control Module Engine Control Module, Transmission Control Module WPR, WSWA Wiper, Washer DIS, INJECTOR Direct Ignition System, Injector 5-81 Engine Compartment Fuse Block The engine compartment fuse block is located on the driver’s side of the vehicle, near the battery. See Engine Compartment Overview on page 5-12 for more information on location. To access the fuses, pull out the top and bottom ﬂaps to release the cover. To reinstall the cover, push the cover until it is secure. Fuses Usage ENG FUSE Engine Fuse AIRBAG Airbag HVAC ABS BLANK BLANK HVAC Blower Anti-lock Brake System Not Used Not Used DIODE (ABS) Anti-lock Brake System Diode BLANK BLANK Not Used Not Used CLK, RADIO Clock, Audio 5-82 Fuses Usage Passenger’s Side Headlamp High HI BEAM RT DIODE (FOG) Fog Lamp Diode HI BEAM LT Driver’s Side Headlamp High Fuses BLANK Not Used Usage LOW BEAM RT Passenger’s Side Headlamp Low ILLUM RT Parking Lamp Right Side, Illumination Circuit 5-83 Fuses Usage LOW BEAM LT Driver’s Side Headlamp Low ILLUM LT INT LTS BLANK DEFOG S/ROOF Parking Lamp Left Side, License Plate Lamp Room Lamp Not Used Defogger Sunroof ILLUM LAMPS Illumination Relay HORN Horn FUEL A/C HEAD LAMPS Headlamps Fuel Pump Air Conditioning Compressor Front Fog Lamp Heating, Ventilation, Air Conditioning Blower Anti-lock Brake System FOG LAMPS BLOWER HVAC ABS I/P FUSE BATT. COOL FAN IGN 2 BLANK 5-84 Instrument Panel Fuse Box Radiator Fan Ignition 2 Blank Fuses IGN 1 Ignition 1 Usage PWR WNDW Power Windows SPARE Spare Relays BLANK COOL FAN LOW HEAD LAMPS HI HEAD LAMPS LOW Usage Not Used Cooling Fan Low Headlamp High Headlamp Low PWR WNDW Power Window FRT FOG COOL FN CNTRL Fog Lamp Cooling Fan Control FUEL PUMP Fuel Pump A/C COMPRSR Air Conditioning Compressor COOL FAN HI Cooling Fan High ILLUM LAMPS Illumination Lamps BLANK Not Used Capacities and Speciﬁcations The following approximate capacities are given in English and metric conversions. See Part D: Recommended Fluids and Lubricants on page 6-24 for more information. Capacities Application Air Conditioning Refrigerant R134a Cooling System Engine Oil with Filter Fuel Tank Transaxle, Automatic Transaxle, Manual 110 Y Wheel Nut Torque All capacities are approximate. When adding, be sure to ﬁll to the appropriate level, as recommended in this manual. Recheck ﬂuid level after ﬁlling. 81 lb ft English 1.48 lbs 6.3 quarts 3.96 quarts 11.9 gallons 6.2 quarts 1.9 quarts Metric 0.67 kg 6.0 L 3.75 L 45.0 L 5.87 L 1.8 L Engine Speciﬁcations Engine VIN Code Transaxle Spark Plug Gap 1.6L L4 (L91) Automatic and Manual 0.039-0.043 inch (1.0-1.1 mm) 5-85 Normal Maintenance Replacement Parts Replacement parts identiﬁed below by name, part number, or speciﬁcation can be obtained from your dealer. Normal Maintenance Replacement Parts Part GM Part Number A/C Filter Engine Air Cleaner/Filter Engine Oil Filter Fuel Filter Spark Plugs Windshield Wiper Blade (Hook Type) Driver’s Side Passenger’s Side Rear 96539649 96536694 96395221 96537170 96130723 96497155 96619022 96301840 ACDelco® Part Number — — — — (NGK) IFR6E11 — — — 5-86 Section 6 Maintenance Schedule Maintenance Schedule ......................................6-2 Introduction ...................................................6-2 Maintenance Requirements ..............................6-2 Your Vehicle and the Environment ....................6-2 How This Section is Organized .........................6-3 Part A: Scheduled Maintenance Services ...........6-4 Using Your Maintenance Schedule ....................6-4 Selecting the Right Schedule ...........................6-5 Short Trip/City Scheduled Maintenance ..............6-6 Long Trip/Highway Scheduled Maintenance ......6-13 Part B: Owner Checks and Services ................6-18 At Each Fuel Fill ..........................................6-18 At Least Once a Month .................................6-18 At Least Twice a Year ...................................6-18 At Least Once a Year ...................................6-19 Part C: Periodic Maintenance Inspections .........6-22 Steering, Suspension and Front Drive Axle Boot and Seal Inspection ............................6-22 Exhaust System Inspection ............................6-22 Fuel System Inspection ..................................6-22 Engine Cooling System Inspection ...................6-23 Throttle System Inspection .............................6-23 Brake System Inspection ................................6-23 Part D: Recommended Fluids and Lubricants ....6-24 Part E: Maintenance Record ...........................6-26 6-1 Maintenance Schedule Introduction Important: Keep engine oil at the proper level and change as recommended. Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet or your dealer for details. Maintenance Requirements Maintenance intervals, checks, inspections and recommended ﬂuids and lubricants as prescribed in this manual are necessary to keep your vehicle in good working condition. Any damage caused by failure to follow scheduled maintenance may not be covered by warranty. Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper ﬂuid levels or the wrong tire inﬂation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, be sure to maintain your vehicle properly. 6-2 How This Section is Organized This maintenance schedule is divided into ﬁve parts: “Part A: Scheduled Maintenance Services” explains what to have done and how often. Some of these services can be complex, so unless you are technically qualiﬁed and have the necessary equipment, you should let your GM dealer’s service department do these jobs. Your GM dealer has GM-trained and supported service people that will perform the work using genuine GM parts. {CAUTION: Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualiﬁed technician do the work. If you want to purchase service information, see Service Publications Ordering Information on page 7-12. “Part B: Owner Checks and Services” tells you what should be checked and when. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your dealer’s service department can perform for you. “Part D: Recommended Fluids and Lubricants” lists some recommended products necessary to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” is a place for you to record and keep track of the maintenance performed on your vehicle. Keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs. 6-3 When you go to your dealer for your service needs, you will know that GM-trained and supported service people will perform the work using genuine GM parts. The proper ﬂuids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that: • carry passengers and cargo within recommended limits. You will ﬁnd these on the tire and loading information label. See Loading Your Vehicle on page 4-29. • are driven on reasonable road surfaces within legal driving limits. • use the recommended fuel. See Gasoline Octane on page 5-5. Part A: Scheduled Maintenance Services In this part are scheduled maintenance services which are to be performed at the mileage intervals speciﬁed. Using Your Maintenance Schedule We at General Motors want to keep your vehicle in good working condition. But we do not know exactly how you will drive it. You may drive short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of the different ways people use their vehicles, maintenance needs may vary. You may need more frequent checks and replacements. So please read the following and note how you drive. If you have questions on how to keep your vehicle in good condition, see your dealer. This part tells you the maintenance services you should have done and when to schedule them. 6-4 Selecting the Right Schedule First you will need to decide which of the two schedules is right for your vehicle. Here is how to decide which schedule to follow: Short Trip/City Deﬁnition Follow the Short Trip/City Scheduled Maintenance if any one of these conditions is true for your vehicle: • Most trips are less than 5 miles (8 km). This is particularly important when outside temperatures are below freezing. • Most trips include extensive idling, such as frequent driving in stop-and-go traffic. • If the vehicle is used for delivery service, police, taxi or other commercial application. One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down sooner. Short Trip/City Intervals Every 3,000 Miles (5 000 km): Engine Oil and Filter Change (or 3 months, whichever occurs ﬁrst). Every 6,000 Miles (10 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Engine Air Cleaner Filter Inspection. Passenger Compartment Air Filter Replacement. Drive Belt(s) Inspection. Every 30,000 Miles (50 000 km): Engine Air Cleaner Filter Replacement. Spark Plug Replacement. Cooling System Service. EVAP System Service. PCV System Service. Timing Belt Inspection. Brake/Clutch Fluid Change (or 24 months, whichever occurs ﬁrst). Every 60,000 Miles (100 000 km): Spark Plug Wire Replacement. Timing Belt Replacement. EVAP System Solenoid Valve Filter Replacement. Every 90,000 Miles (150 000 km): Fuel Filter Replacement. These intervals only summarize maintenance services. Be sure to follow the complete scheduled maintenance on the following pages. 6-5 Every 60,000 Miles (100 000 km): Spark Plug Wire Replacement. Timing Belt Replacement. EVAP System Solenoid Valve Filter Replacement. Every 90,000 Miles (150 000 km): Fuel Filter Replacement. These intervals only summarize maintenance services. Be sure to follow the complete scheduled maintenance on the following pages. Short Trip/City Scheduled Maintenance The services shown in this schedule up to 100,000 miles (166 000 km) should be repeated after 100,000 miles (166 000 km) at the same intervals for the life of this vehicle. See Part B: Owner Checks and Services on page 6-18 and Part C: Periodic Maintenance Inspections on page 6-22. Long Trip/Highway Deﬁnition Follow this scheduled maintenance only if none of the conditions from the Short Trip/City Scheduled Maintenance are true. Do not use this schedule if the vehicle is used for trailer towing, driven in a dusty area or used off paved roads. Use the Short Trip/City schedule for these conditions. Driving a vehicle with a fully warmed engine under highway conditions will cause engine oil to break down slower. Long Trip/Highway Intervals Every 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs ﬁrst). Tire Rotation. Every 15,000 Miles (25 000 km): Engine Air Cleaner Filter Inspection. Passenger Compartment Air Filter Replacement. Drive Belt(s) Inspection. Every 30,000 Miles (50 000 km): Engine Air Cleaner Filter Replacement. Spark Plug Replacement. Cooling System Service. EVAP System Service. PCV System Service. Timing Belt Inspection. Brake/Clutch Fluid Change (or 24 months, whichever occurs ﬁrst). 6-6 Footnotes † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See Brake System Inspection on page 6-23. 3,000 Miles (5 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 6,000 Miles (10 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 9,000 Miles (15 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 12,000 Miles (20 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 15,000 Miles (25 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) Inspect drive belt(s). 6-7 ❑ ❑ 18,000 Miles (30 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 21,000 Miles (35 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 24,000 Miles (40 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +) 27,000 Miles (45 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 30,000 Miles (50 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Replace spark plugs. An Emission Control Service. Inspect drive belt(s). Inspect timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister, vapor lines and solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 6-8 ❑ ❑ ❑ ❑ 33,000 Miles (55 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 36,000 Miles (60 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 39,000 Miles (65 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 42,000 Miles (70 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 45,000 Miles (75 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) Inspect drive belt(s). 48,000 Miles (80 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 6-9 ❑ ❑ 51,000 Miles (85 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 54,000 Miles (90 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 57,000 Miles (95 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 60,000 Miles (100 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 6-10 ❑ Replace spark plugs. An Emission Control Service. ❑ Replace spark plug wires. An Emission Control Service. Inspect drive belt(s). ❑ Replace timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister and vapor lines. Replace solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 63,000 Miles (105 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ ❑ ❑ 66,000 Miles (110 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 69,000 Miles (115 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 72,000 Miles (120 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 75,000 Miles (125 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) Inspect drive belt(s). 78,000 Miles (130 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 81,000 Miles (135 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 84,000 Miles (140 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 6-11 ❑ ❑ 87,000 Miles (145 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 90,000 Miles (150 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Replace spark plugs. An Emission Control Service. ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †.) Inspect drive belt(s). Inspect timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. 6-12 Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister, vapor lines and solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 93,000 Miles (155 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. 96,000 Miles (160 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 99,000 Miles (165 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ ❑ ❑ ❑ Long Trip/Highway Scheduled Maintenance The services shown in this schedule up to 100,000 miles (166 000 km) should be repeated after 100,000 miles (166 000 km) at the same intervals for the life of this vehicle. See Part B: Owner Checks and Services on page 6-18 and Part C: Periodic Maintenance Inspections on page 6-22. Footnotes † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. + A good time to check your brakes is during tire rotation. See Brake System Inspection on page 6-23. 7,500 Miles (12 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 15,000 Miles (25 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) Inspect drive belt(s). 6-13 ❑ ❑ 22,500 Miles (37 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 30,000 Miles (50 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Replace spark plugs. An Emission Control Service. Inspect drive belt(s). Inspect timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister, vapor lines and solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 6-14 ❑ ❑ ❑ ❑ 37,500 Miles (62 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. 52,500 Miles (87 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 45,000 Miles (75 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) 60,000 Miles (100 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) Inspect drive belt(s). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Replace spark plugs. An Emission Control Service. 6-15 ❑ ❑ ❑ Replace spark plug wires. An Emission Control Service. Inspect drive belt(s). ❑ Replace timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister and vapor lines. Replace solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 6-16 67,500 Miles (112 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 75,000 Miles (125 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. Inspect engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. (See footnote †.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) Inspect drive belt(s). ❑ ❑ ❑ ❑ ❑ 82,500 Miles (137 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 90,000 Miles (150 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace passenger compartment air ﬁlter. If you drive regularly under dusty conditions, the ﬁlter may require replacement more often. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-17 for more information. An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) ❑ Replace spark plugs. An Emission Control Service. ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †.) Inspect drive belt(s). Inspect timing belt. ❑ Drain, ﬂush and reﬁll cooling system. This service can be complex; you should have your dealer perform this service. See Engine Coolant on page 5-21 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect EVAP canister, vapor lines and solenoid valve ﬁlter. An Emission Control Service. (See footnote †.) Inspect PCV system. An Emission Control Service. (See footnote †.) ❑ Change brake/clutch ﬂuid (or every 24 months, whichever occurs ﬁrst). 97,500 Miles (162 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Rotate tires. See Tire Inspection and Rotation on page 5-55 for proper rotation pattern and additional information. (See footnote +.) 6-17 ❑ ❑ ❑ ❑ Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals speciﬁed to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any ﬂuids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to perform these underhood checks at each fuel ﬁll. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See Engine Oil on page 5-13 for further details. Engine Coolant Level Check Check the engine coolant level and add the proper coolant mixture if necessary. See Engine Coolant on page 5-21 for further details. Windshield Washer Fluid Level Check Check the windshield washer ﬂuid level in the windshield washer tank and add the proper ﬂuid if necessary. See Windshield Washer Fluid on page 5-32 for further details. At Least Once a Month Tire Inﬂation Check Visually inspect your tires and make sure tires are inﬂated to the correct pressures. Do not forget to check your spare tire. See Tires on page 5-48 for further details. At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. 6-18 Also look for any opened or broken airbag coverings, and have them repaired or replaced. (The airbag system does not need regular maintenance.) Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see Windshield and Wiper Blades on page 5-75. Weatherstrip Lubrication Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather more frequent application may be required. See Part D: Recommended Fluids and Lubricants on page 6-24. Manual Transaxle Check It is not necessary to check the transaxle ﬂuid level. Check for leaks. A ﬂuid leak is the only reason for ﬂuid loss. Have the system inspected and repaired if needed. Automatic Transaxle Check Check the transaxle ﬂuid level; add if needed. See Automatic Transaxle Fluid on page 5-18. A ﬂuid loss may indicate a problem. Check the system and repair if needed. Hydraulic Clutch System Check Check the ﬂuid level in the brake/clutch reservoir. See Hydraulic Clutch on page 5-20. A ﬂuid loss in this system could indicate a problem. Have the system inspected and repaired at once. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant speciﬁed in Part D. Body Lubrication Service Lubricate all hood latch assemblies, secondary latch, pivots, spring anchor, release pawl, hood and body door hinges, rear compartment and any folding seat hardware. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment. 6-19 Starter Switch Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake and the regular brake. See Parking Brake on page 2-26 if necessary. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. On automatic transaxle vehicles, try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. On manual transaxle vehicles, put the shift lever in NEUTRAL, push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the ﬂoor. If the starter works when the clutch is not pushed all the way down, your vehicle needs service. 6-20 Automatic Transaxle Shift Lock Control System Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. It should be parked on a level surface. 2. Firmly apply the parking brake. See Parking Brake on page 2-26 if necessary. Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the ignition to ON, but do not start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle needs service. Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. • To check the parking brake’s holding ability: With the engine running and transaxle in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. • To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake. Underbody Flushing Service At least every spring, use plain water to ﬂush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect. Ignition Transaxle Lock Check While parked, and with the parking brake set, try to turn the ignition to LOCK in each shift lever position. • With an automatic transaxle, the ignition should turn to LOCK only when the shift lever is in PARK (P). • With a manual transaxle, the ignition should turn to LOCK only when you press the key release button. On all vehicles, the key should come out only in LOCK. Turn the steering wheel to the left and to the right. It should only lock when turned to the right. Parking Brake and Automatic Transaxle Park (P) Mechanism Check {CAUTION: When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move. 6-21 Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections or other conditions which could cause a heat build-up in the ﬂoor pan or could let exhaust fumes into the vehicle. See Engine Exhaust on page 2-31. Fuel System Inspection Inspect the complete fuel system for damage or leaks. Part C: Periodic Maintenance Inspections Listed in this part are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your dealer’s service department do these jobs. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a service manual. See Service Publications Ordering Information on page 7-12. Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. 6-22 Engine Cooling System Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, ﬁttings and clamps; replace as needed. Clean the outside of the radiator and air conditioning condenser. To help ensure proper operation, a pressure test of the cooling system and pressure cap is recommended at least once a year. Throttle System Inspection Inspect the throttle system for interference or binding, and for damaged or missing parts. Replace parts as needed. Replace any components that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. 6-23 Part D: Recommended Fluids and Lubricants Fluids and lubricants identiﬁed below by name, part number or speciﬁcation may be obtained from your dealer. Usage Fluid/Lubricant Engine oil which meets GM Standard GM6094M and displays the American Petroleum Institute Certiﬁed for Gasoline Engines starburst symbol. GM Goodwrench® oil meets all the requirements for your vehicle. To determine the proper viscosity for your vehicle’s engine, see Engine Oil on page 5-13. 50/50 mixture of clean, drinkable water (preferably distilled) and good quality Ethylene Glycol Base Coolant (GM Part No. U.S. 12378560, in Canada 993089) and conforming to GM Speciﬁcation 1825M or recycled coolant conforming to GM Speciﬁcation 1825M. See Engine Coolant on page 5-21. Engine Oil Engine Coolant 6-24 Usage Fluid/Lubricant Hydraulic Brake System Delco Supreme 11 Brake Fluid or equivalent DOT-3 brake ﬂuid. Windshield Washer Solvent GM Optikleen® Washer Solvent. Power Steering System Automatic Transaxle Manual Transaxle Key Lock Cylinders DEXRON®-III Automatic Transmission Fluid. Look for “Approved for the H-Speciﬁcation” on the label. Use only T-IV Automatic Transmission Fluid (GM Part No. U.S. 88900925, in Canada 22689186). See Automatic Transaxle Fluid on page 5-18. GM Goodwrench® Synthetic Manual Transmission Fluid (GM Part No. U.S. 12346190, in Canada 10953477) or equivalent SAE 75W-85 GL-4 gear oil. Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Usage Fluid/Lubricant Usage Fluid/Lubricant Manual Transaxle Shift Linkage Chassis Lubrication Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor and Release Pawl Hood and Door Hinges Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Weatherstrip Conditioning Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887). Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Lubriplate Lubricant Aerosol (GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. 6-25 Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service and any additional information from “Owner Checks and Services” or “Periodic Maintenance” on the following record pages. Also, you should retain all maintenance receipts. Date Odometer Reading Serviced By Maintenance Record Maintenance Record 6-26 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-27 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-28 Section 7 Customer Assistance and Information Customer Assistance and Information ...............7-2 Customer Satisfaction Procedure ......................7-2 Online Owner Center ......................................7-4 Customer Assistance for Text Telephone (TTY) Users ................................7-4 Customer Assistance Offices ............................7-4 GM Mobility Reimbursement Program ................7-6 Roadside Assistance Program ..........................7-6 Courtesy Transportation ...................................7-8 Vehicle Data Collection and Event Data Recorders .........................................7-10 Reporting Safety Defects ................................7-11 Reporting Safety Defects to the United States Government ..........................7-11 Reporting Safety Defects to the Canadian Government ................................7-11 Reporting Safety Defects to General Motors .........................................7-11 Service Publications Ordering Information ...............................................7-12 7-1 Customer Assistance and Information Customer Satisfaction Procedure Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer’s sales or service departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE: Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager. 7-2 STEP TWO: If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Communication Centre by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). We encourage you to call the toll-free number in order to give your inquiry prompt attention. Please have the following information available to give the Customer Assistance Representative: • Vehicle Identiﬁcation Number (VIN). This is available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield. • Dealership name and location. • Vehicle delivery date and present mileage (kilometers). When contacting Chevrolet, please remember that your concern will likely be resolved at a dealer’s facility. That is why we suggest you follow Step One ﬁrst if you have a concern. STEP THREE: Both General Motors and your dealer are committed to making sure you are completely satisﬁed with your new vehicle. However, if you continue to remain unsatisﬁed after following the procedure outlined in Steps One and Two, you should ﬁle with the BBB Auto Line Program to enforce any additional rights you may have. Canadian owners refer to your Warranty and Owner Assistance Information booklet for information on the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The BBB Auto Line Program is an out of court program administered by the Council of Better Business Bureaus to settle automotive disputes regarding vehicle repairs or the interpretation of the New Vehicle Limited Warranty. Although you may be required to resort to this informal dispute resolution program prior to ﬁling a court action, use of the program is free of charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject it and proceed with any other venue for relief available to you. You may contact the BBB Auto Line Program using the toll-free telephone number or write them at the following address: BBB Auto Line Program Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800 Arlington, VA 22203-1838 Telephone: 1-800-955-5100 This program is available in all 50 states and the District of Columbia. Eligibility is limited by vehicle age, mileage, and other factors. General Motors reserves the right to change eligibility limitations and/or discontinue its participation in this program. 7-3 Online Owner Center The Owner Center is a resource for your GM ownership needs. Speciﬁc vehicle information can be found in one place. The Online Owner Center allows you to: • Get e-mail service reminders. • Access information about your speciﬁc vehicle, including tips and videos and an electronic version of this owner’s manual (United States only). • Keep track of your vehicle’s service history and maintenance schedule. • Find GM dealers for service nationwide. • Receive special promotions and privileges only available to members (United States only). Refer to the web for updated information. To register your vehicle, visit www.MyGMLink.com (United States) or My GM Canada within www.gmcanada.com (Canada). Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY users in Canada can dial 1-800-263-3830.) Customer Assistance Offices Chevrolet encourages customers to call the toll-free number for assistance. If a U.S. customer wishes to write to Chevrolet, the letter should be addressed to Chevrolet’s Customer Assistance Center. United States — Customer Assistance Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 1-800-222-1020 1-800-833-2438 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-CHEV-USA (243-8872) Fax Number: 313-381-0022 7-4 Mexico, Central America and Caribbean Islands/Countries (Except Puerto Rico and U.S. Virgin Islands) — Customer Assistance General Motors de Mexico, S. de R.L. de C.V. Customer Assistance Center Paseo de la Reforma # 2740 Col. Lomas de Bezares C.P. 11910, Mexico, D.F. 01-800-508-0000 Long Distance: 011-52-53 29 0 800 From Puerto Rico: 1-800-496-9992 (English) 1-800-496-9993 (Spanish) Fax Number: 313-381-0022 From U.S. Virgin Islands: 1-800-496-9994 Fax Number: 313-381-0022 Canada — Customer Assistance General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 1-800-263-3777 (English) 1-800-263-7854 (French) 1-800-263-3830 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-268-6800 Overseas — Customer Assistance Please contact the local General Motors Business Unit. 7-5 GM Mobility Reimbursement Program This program, available to qualiﬁed applicants, can reimburse you up to $1,000 toward eligible aftermarket driver’s or passenger’s adaptive equipment you may require for your vehicle, such as hand controls and wheelchair/scooter lifts. The offer is available for a limited period of time from the date of vehicle purchase/lease. For more details, or to determine your vehicle’s eligibility, visit gmmobility.com or call the GM Mobility Assistance Center at 1-800-323-9935. Text telephone (TTY) users, call 1-800-833-9935. GM of Canada also has a Mobility Program. Call 1-800-GM-DRIVE (463-7483) for details. TTY users call 1-800-263-3830. Roadside Assistance Program As the owner of a new Chevrolet vehicle, you are automatically enrolled in the Chevrolet Roadside Assistance program. This value-added service is intended to provide you with peace of mind as you drive in the city or travel the open road. Call Chevrolet’s Roadside Assistance at 1-800-CHEV-USA, (1-800-243-8872) 24 hours a day, 365 days a year to speak with a Chevrolet Roadside Assistance representative. We will provide the following services during the Bumper-to-Bumper warranty period, at no expense to you: • Fuel Delivery: Delivery of enough fuel ($5 maximum) for the customer to get to the nearest service station. • Lock-out Service (identiﬁcation required): Replacement keys or locksmith service will be covered at no charge if you are unable to gain entry into your vehicle. Delivery of the replacement key will be covered within 10 miles (16 km). • Emergency Tow: Tow to the nearest dealership for warranty service or in the event of a vehicle-disabling accident. Assistance provided when the vehicle is mired in sand, mud, or snow. 7-6 • Flat Tire Change: Installation of a spare tire will be covered at no charge. The customer is responsible for the repair or replacement of the tire if not covered by a warrantable failure. • Jump Start: No-start occurrences which require a battery jump start will be covered at no charge. • Dealer Locator Service In many instances, mechanical failures are covered under Chevrolet’s Bumper-to-Bumper warranty. However, when other services are utilized, our Roadside Assistance Representatives will explain any payment obligations you might incur. For prompt and efficient assistance when calling, please provide the following to the Roadside Assistance Representative: • Your name, home address, and home telephone number. • Telephone number of your location. • Location of the vehicle. • Model, year, color, and license plate number. • Mileage, Vehicle Identiﬁcation Number (VIN), and delivery date of the vehicle. • Description of the problem. While we hope you never have the occasion to use our service, it is added security while traveling for you and your family. Remember, we are only a phone call away. Chevrolet Roadside Assistance: 1-800-CHEV-USA (1-800-234-8872), text telephone (TTY) users, call 1-888-889-2438. Chevrolet reserves the right to limit services or reimbursement to an owner or driver when, in Chevrolet’s judgement, the claims become excessive in frequency or type of occurrence. Roadside Assistance is not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to make any changes or discontinue the Roadside Assistance program at any time without notiﬁcation. Canadian Roadside Assistance Vehicles purchased in Canada have an extensive roadside assistance program accessible from anywhere in Canada or the United States. Please refer to the Warranty and Owner Assistance Information book. 7-7 Courtesy Transportation Chevrolet has always exempliﬁed quality and value in its offering of motor vehicles. To enhance your ownership experience, we and our participating dealers are proud to offer Courtesy Transportation, a customer support program for new vehicles. The Courtesy Transportation program is offered to retail purchase/lease customers in conjunction with the Bumper-to-Bumper coverage provided by the New Vehicle Limited Warranty. Several transportation options are available when warranty repairs are required. This will reduce your inconvenience during warranty repairs. Scheduling Service Appointments When your vehicle requires warranty service, you should contact your dealer and request an appointment. By scheduling a service appointment and advising your service consultant of your transportation needs, your dealer can help minimize your inconvenience. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. If the dealer requests that you simply drop the vehicle off for service, you are urged to do so as early in the work day as possible to allow for same day repair. Transportation Options Warranty service can generally be completed while you wait. However, if you are unable to wait, Chevrolet helps minimize your inconvenience by providing several transportation options. Depending on the circumstances, your dealer can offer you one of the following: Shuttle Service Participating dealers can provide you with shuttle service to get you to your destination with minimal interruption of your daily schedule. This includes a one way or round trip shuttle service to a destination up to 10 miles (16 km) from the dealership. 7-8 Public Transportation or Fuel Reimbursement If your vehicle requires overnight warranty repairs, reimbursement of up to a ﬁve-day maximum may be available for the use of public transportation such as a taxi or bus. In addition, should you arrange transportation through a friend or relative, reimbursement for reasonable fuel expenses of up to a ﬁve-day maximum may be available. Claim amounts should reﬂect actual costs and be supported by original receipts. Courtesy Rental Vehicle Your dealer may arrange to provide you with a courtesy rental vehicle or reimburse you for a rental vehicle that you obtain if your vehicle is kept for a warranty repair. Reimbursement will be limited to a maximum of $30.00 a day and must be supported by receipts. This requires that you sign and complete a rental agreement and meet state, local and rental vehicle provider requirements. Requirements vary and may include minimum age requirements, insurance coverage, credit card, etc. You are responsible for fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage or rental usage beyond the completion of the repair. Generally it is not possible to provide a like-vehicle as a courtesy rental. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part of the New Vehicle Limited Warranty. A separate booklet entitled “Warranty and Owner Assistance Information” furnished with each new vehicle provides detailed warranty coverage information. Courtesy Transportation is available only at participating GM dealers and all program options, such as shuttle service, may not be available at every dealer. Please contact your GM dealer for speciﬁc information about availability. All Courtesy Transportation arrangements will be administered by appropriate dealer personnel. Canadian Vehicles: For warranty repairs during the Complete Vehicle Coverage period of the General Motors of Canada New Vehicle Limited Warranty, alternative transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. General Motors reserves the right to unilaterally modify, change or discontinue Courtesy Transportation at any time and to resolve all questions of claim eligibility pursuant to the terms and conditions described herein at its sole discretion. 7-9 Vehicle Data Collection and Event Data Recorders Your vehicle, like other modern motor vehicles, has a number of sophisticated computer systems that monitor and control several aspects of the vehicle’s performance. Your vehicle uses on-board vehicle computers to monitor emission control components to optimize fuel economy, to monitor conditions for airbag deployment and, if so equipped, to provide anti-lock braking and to help the driver control the vehicle in difficult driving situations. Some information may be stored during regular operations to facilitate repair of detected malfunctions; other information is stored only in a crash event by computer systems, such as those commonly called event data recorders (EDR). In a crash event, computer systems, such as the Airbag Sensing and Diagnostic Module (SDM) in your vehicle may record information about the condition of the vehicle and how it was operated, such as data related to engine speed, brake application, throttle position, vehicle speed, safety belt usage, airbag readiness, airbag performance, and the severity of a collision. This information has been used to improve vehicle crash performance and may be used to improve crash performance of future vehicles and driving safety. Unlike the data recorders on many airplanes, these on-board systems do not record sounds, such as conversation of vehicle occupants. 7-10 To read this information, special equipment is needed and access to the vehicle or the device that stores the data is required. GM will not access information about a crash event or share it with others other than: • with the consent of the vehicle owner or, if the vehicle is leased, with the consent of the lessee, • in response to an official request of police or similar • as part of GM’s defense of litigation through the government office, discovery process, or • as required by law. In addition, once GM collects or receives data, GM may: • use the data for GM research needs, • make it available for research where appropriate conﬁdentiality is to be maintained and need is shown, or • share summary data which is not tied to a speciﬁc vehicle with non-GM organizations for research purposes. Others, such as law enforcement, may have access to the special equipment that can read the information if they have access to the vehicle or the device that stores the data. If your vehicle is equipped with OnStar®, please check the OnStar® subscription service agreement or manual for information on its operations and data collection. Reporting Safety Defects Reporting Safety Defects to the United States Government If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it ﬁnds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the hotline. Reporting Safety Defects to the Canadian Government If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada 330 Sparks Street Tower C Ottawa, Ontario K1A 0N5 Reporting Safety Defects to General Motors In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you will notify General Motors. Please call the Chevrolet Customer Assistance Center at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 7-11 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 Service Publications Ordering Information Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle suspension, brakes, electrical, steering, body, etc. Transmission, Transaxle, Transfer Case Unit Repair Manual This manual provides information on unit repair service procedures, adjustments, and speciﬁcations for GM transmissions, transaxles, and transfer cases. Service Bulletins Service Bulletins give technical service information needed to knowledgeably service General Motors cars and trucks. Each bulletin contains instructions to assist in the diagnosis and service of your vehicle. In Canada, information pertaining to Product Service Bulletins can be obtained by contacting your General Motors dealer or by calling 1-800-GM-DRIVE (1-800-463-7483). Owner’s Information Owner publications are written speciﬁcally for owners and intended to provide basic operational information about the vehicle. The owner’s manual will include the Maintenance Schedule for all models. In-Portfolio: Includes a Portfolio, Owner’s Manual, and Warranty Booklet. RETAIL SELL PRICE: $35.00 Without Portfolio: Owner’s Manual only. RETAIL SELL PRICE: $25.00 7-12 Current and Past Model Order Forms Service Publications are available for current and past model GM vehicles. To request an order form, please specify year and model name of the vehicle. ORDER TOLL FREE: 1-800-551-4123 Monday-Friday 8:00 AM - 6:00 PM Eastern Time For Credit Card Orders Only (VISA-MasterCard-Discover), visit Helm, Inc. on the World Wide Web at: www.helminc.com Or you can write to: Helm, Incorporated P.O. Box 07130 Detroit, MI 48207 Prices are subject to change without notice and without incurring obligation. Allow ample time for delivery. Note to Canadian Customers: All listed prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds. 7-13 ✍ NOTES 7-14 A Accessory Power Outlets ................................. 3-12 Additives, Fuel ................................................. 5-6 Add-On Electrical Equipment ............................ 5-79 Air Cleaner/Filter, Engine ................................. 5-17 Air Conditioning .............................................. 3-14 Airbag Readiness Light .......................................... 3-28 Airbag Sensing and Diagnostic Module (SDM) .... 7-10 Airbag System ................................................ 1-48 How Does an Airbag Restrain? ...................... 1-52 Servicing Your Airbag-Equipped Vehicle .......... 1-54 What Makes an Airbag Inﬂate? ...................... 1-52 What Will You See After an Airbag Inﬂates? .... 1-52 When Should an Airbag Inﬂate? .................... 1-51 Where Are the Airbags? ............................... 1-50 AM-FM Radio ................................................. 3-35 Antenna, Fixed Mast ....................................... 3-47 Anti-Lock Brake System (ABS) ........................... 4-6 Anti-Lock Brake, System Warning Light .............. 3-29 Appearance Care ............................................ 5-70 Aluminum Wheels ........................................ 5-75 Care of Safety Belts .................................... 5-73 Chemical Paint Spotting ............................... 5-77 Cleaning Exterior Lamps/Lenses .................... 5-74 Appearance Care (cont.) Fabric/Carpet .............................................. 5-71 Finish Care ................................................. 5-74 Finish Damage ............................................ 5-76 Glass Surfaces ............................................ 5-73 Instrument Panel ......................................... 5-73 Interior Plastic Components ........................... 5-73 Sheet Metal Damage ................................... 5-76 Tires .......................................................... 5-76 Underbody Maintenance ............................... 5-77 Vehicle Care/Appearance Materials ................ 5-77 Vinyl .......................................................... 5-72 Washing Your Vehicle ................................... 5-74 Weatherstrips .............................................. 5-73 Windshield and Wiper Blades ........................ 5-75 Ashtrays ........................................................ 3-13 Audio System(s) ............................................. 3-35 AM-FM Radio ............................................. 3-35 Care of Your CD Player ............................... 3-47 Care of Your CDs ........................................ 3-47 Fixed Mast Antenna ..................................... 3-47 Radio with CD .................................... 3-37, 3-41 Understanding Radio Reception ..................... 3-47 Automatic Transaxle Fluid .......................................................... 5-18 Operation ................................................... 2-21 B Battery .......................................................... 5-36 Before Leaving on a Long Trip ......................... 4-20 Brake Anti-Lock Brake System (ABS) ........................ 4-6 Emergencies ................................................ 4-8 Parking ...................................................... 2-26 System Inspection ....................................... 6-23 System Warning Light .................................. 3-22 Brakes .......................................................... 5-33 Braking ........................................................... 4-6 Braking in Emergencies ..................................... 4-8 Break-In, New Vehicle ..................................... 2-17 Bulb Replacement ........................................... 5-41 Fog Lamps ................................................. 5-44 Front Turn Signal and Parking Lamps ............. 5-43 Halogen Bulbs ............................................ 5-41 Headlamp Aiming ........................................ 5-41 Headlamps ................................................. 5-42 Replacement Bulbs ...................................... 5-47 Sidemarker Lamps ............................... 5-45, 5-46

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2005 Chevrolet AVEO Owners Manual