2004 Chevrolet Astro Owners Manual

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whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 6-17 30,000 Miles (50 000 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). q Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. Ifyoudonotuseyourvehicleunderanyofthese conditions,changetheﬂuidandﬁlterevery50,000miles (83000km). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). q Replace fuel ﬁlter. AnEmissionControlService.(See footnote†). q Replace engine air cleaner ﬁlter. See EngineAir Cleaner/Filteronpage5-20 for more information. AnEmissionControlService. 37,500 Miles (62 500 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 6-18 45,000 Miles (75 000 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). Inspect engine air cleaner ﬁlter. See EngineAir Cleaner/Filteronpage5-20 for more information. An EmissionControlService.(Seefootnote†.) q Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. Ifyoudonotuseyourvehicleunderanyofthese conditions,changetheﬂuidandﬁlterevery50,000miles (83000km). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 50,000 Miles (83 000 km) If you have not used your vehicle under severe conditions listed previously and, therefore, have not changed your automatic transmission ﬂuid, change both the ﬂuid and ﬁlter. q Change transfer case ﬂuid. 52,500 Miles (87 500 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 6-19 60,000 Miles (100 000 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). q Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. Ifyoudonotuseyourvehicleunderanyofthese conditions,changetheﬂuidandﬁlterevery50,000miles (83000km). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). q Replace fuel ﬁlter. AnEmissionControlService.(See footnote†). q Replace engine air cleaner ﬁlter. See EngineAir Cleaner/Filteronpage5-20 for more information. AnEmissionControlService. 67,500 Miles (112 500 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 6-20 75,000 Miles (125 000 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). Inspect engine air cleaner ﬁlter. See EngineAir Cleaner/Filteronpage5-20 for more information. An EmissionControlService.(Seefootnote†.) q Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. Ifyoudonotuseyourvehicleunderanyofthese conditions,changetheﬂuidandﬁlterevery50,000miles (83000km). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 82,500 Miles (137 500 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 6-21 Ifyoudonotuseyourvehicleunderanyofthese conditions,changetheﬂuidandﬁlterevery50,000miles (83000km). q Replace fuel ﬁlter. AnEmissionControlService.(See footnote†). q Replace engine air cleaner ﬁlter. See EngineAir Cleaner/Filteronpage5-20 for more information. AnEmissionControlService. q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 90,000 Miles (150 000 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). q Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. 6-22 150,000 Miles (240 000 km) q Drain, ﬂush and reﬁll cooling system (or every 60 months since last service, whichever occurs ﬁrst). See EngineCoolantonpage5-24 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. AnEmissionControlService. Inspect engine accessory drive belt. AnEmission ControlService. 97,500 Miles (162 500 km) q Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). AnEmissionControl Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (Seefootnote#). q Rotate tires. See TireInspectionandRotationon page5-62for proper rotation pattern and additional information. (Seefootnote+). 100,000 Miles (166 000 km) Inspect spark plug wires. AnEmissionControl Service. q Replace spark plugs. AnEmissionControlService. If you have not used your vehicle under severe service conditions listed previously and, therefore, have not changed your automatic transmission ﬂuid, change both the ﬂuid and ﬁlter. q Change transfer case ﬂuid. Inspect Positive Crankcase Ventilation (PCV) valve. AnEmissionControlService. 6-23 Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals speciﬁed to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any ﬂuids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill Itisimportantforyouoraservicestationattendantto performtheseunderhoodchecksateachfuelﬁll. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See EngineOilonpage5-13 for further details. Engine Coolant Level Check Check the engine coolant level and add DEX-COOL® coolant mixture if necessary. See EngineCoolant onpage5-24 for further details. 6-24 Windshield Washer Fluid Level Check Check the windshield washer ﬂuid level in the windshield washer tank and add the proper ﬂuid if necessary. See WindshieldWasherFluidonpage5-35 for further details. At Least Once a Month Tire Inﬂation Check Visually inspect your tires and make sure tires are inﬂated to the correct pressures. Do not forget to check your spare tire. See Tiresonpage5-52for further details. At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag coverings, and have them repaired or replaced. (The air bag system does not need regular maintenance.) Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see CleaningtheOutsideofYourVehicleonpage5-83. Spare Tire Check At least twice a year, after the monthly inﬂation check of the spare tire determines that the spare is inﬂated to the correct tire inﬂation pressure, make sure that the spare tire is stored securely. Push, pull, and then try to rotate or turn the tire. If it moves, use the wheel wrench to tighten the cable. See ChangingaFlatTire onpage5-68. Weatherstrip Lubrication Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather more frequent application may be required. See Part D: Recommended Fluids and Lubricantsonpage6-30. Automatic Transmission Check Check the transmission ﬂuid level; add if needed. See AutomaticTransmissionFluidonpage5-21. A ﬂuid loss may indicate a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant speciﬁed in Part D. Body Lubrication Service Lubricate all body door hinges, the body hood, fuel door and rear compartment hinges, latches and locks including interior glove box and console doors, hood latch assembly, secondary latch, pivots, spring anchor, release pawl and any moving seat hardware. Lubricate the hood safety lever pivot and prop rod pivot. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment. 6-25 Starter Switch Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake and the regular brake. See ParkingBrakeonpage2-24 if necessary. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. Try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. Automatic Transmission Shift Lock Control System Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. It should be parked on a level surface. 2. Firmly apply the parking brake. See ParkingBrake onpage2-24 if necessary. Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the key to the RUN position, but do not start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle needs service. 6-26 Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition key to LOCK in each shift lever position. • The key should turn to LOCK only when the shift lever is in PARK (P). • The key should come out only in LOCK. Parking Brake and Automatic Transmission Park (P) Mechanism Check {CAUTION: When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move. Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. • To check the parking brake’s holding ability: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. • To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake. Underbody Flushing Service At least every spring, use plain water to ﬂush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect. 6-27 Part C: Periodic Maintenance Inspections Listed in this part are inspections and services which should be performed at least twice a year (for instance, each spring and fall). Youshouldletyourdealer’s service department do these jobs. Make sure any necessaryrepairsarecompletedatonce. Proper procedures to perform these services may be found in a service manual. See ServicePublications OrderingInformationonpage7-11. Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections or other conditions which could cause a heat build-up in the ﬂoor pan or could let exhaust fumes into the vehicle. See EngineExhaust onpage2-28. Fuel System Inspection Inspect the complete fuel system for damage or leaks. Engine Cooling System Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, ﬁttings and clamps; replace as needed. Clean the outside of the radiator and air conditioning condenser. To help ensure proper operation, a pressure test of the cooling system and pressure cap is recommended at least once a year. 6-28 Throttle System Inspection Inspect the throttle system for interference or binding, and for damaged or missing parts. Replace parts as needed. Replace any components that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables. Transfer Case and Front Axle (All-Wheel Drive) Inspection Every 12 months, or at engine oil change intervals, check front axle and transfer case and add lubricant when necessary. A ﬂuid loss could indicate a problem. Check and have it repaired, if needed. Check vent hose at transfer case for kinks and proper installation. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Inspect disc brake pads for wear and rotors for surface condition. Inspect other brake parts, including calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. 6-29 Usage Fluid/Lubricant Windshield System Power Steering Parking Brake Cable Guides Washer Solvent GM Optikleen® Washer Solvent. Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. GM Power Steering Fluid (GM Part No. U.S. 89021184, in Canada 89021186). DEXRON®-III Automatic Transmission Fluid. Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Key Lock Cylinders Transmission Lubrication Automatic Chassis Part D: Recommended Fluids and Lubricants Fluids and lubricants identiﬁed below by name, part number or speciﬁcation may be obtained from your dealer. Usage Fluid/Lubricant Engine oil which meets GM Standard GM6094M and displays the American Petroleum Institute Certiﬁed for Gasoline Engines starburst symbol. To determine the proper viscosity for your vehicle’s engine, see EngineOilon page5-13. 50/50 mixture of clean, drinkable water and use only DEX-COOL® Coolant. See Engine Coolantonpage5-24. Delco Supreme 11 Brake Fluid or equivalent DOT-3 brake ﬂuid. Engine Oil Engine Coolant Hydraulic Brake System 6-30 Usage Fluid/Lubricant Usage Fluid/Lubricant Front Wheel Bearings Front Axle Rear Axle Transfer Case Wheel bearing lubricant meeting requirements of NLGI #2, Category GC or GC-LB (GM Part No. U.S. 1051344, in Canada 993037). SAE 80W-90 Axle Lubricant (GM Part No. U.S. 1052271, in Canada 10950849). SAE 75W-90 Synthetic Axle Lubricant (GM Part No. U.S. 12378261, in Canada 10953455) meeting GM Speciﬁcation 9986115. AUTO-TRAK II Fluid (GM Part No. U.S. 12378508, in Canada 10953626). Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor and Release Pawl Lubriplate Lubricant Aerosol (GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Hood and Door Hinges Weatherstrip Conditioning Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887). 6-31 Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service and any additional information from “Owner Checks and Services” or “Periodic Maintenance” on the following record pages. Also, you should retain all maintenance receipts. Maintenance Record Date Odometer Reading Serviced By Maintenance Record 6-32 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-33 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-34 Section 7 Customer Assistance and Information Customer Assistance and Information ...............7-2 Customer Satisfaction Procedure ......................7-2 Online Owner Center ......................................7-3 Customer Assistance for Text Telephone (TTY) Users ...............................................7-4 Customer Assistance Offices ............................7-4 GM Mobility Program for Persons with Disabilities ..................................................7-5 Roadside Assistance Program ..........................7-6 Courtesy Transportation ...................................7-7 Vehicle Data Collection and Event Data Records .....................................................7-9 Reporting Safety Defects ................................7-10 Reporting Safety Defects to the United States Government ..............................................7-10 Reporting Safety Defects to the Canadian Government ..............................................7-11 Reporting Safety Defects to General Motors .....7-11 Service Publications Ordering Information .........7-11 7-1 Customer Assistance and Information Customer Satisfaction Procedure Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer’s sales or service departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE: Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager. STEP TWO: If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Communication Centre in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). 7-2 We encourage you to call the toll-free number in order to give your inquiry prompt attention. Please have the following information available to give the Customer Assistance Representative: • Vehicle Identiﬁcation Number (This is available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield.) • Dealership name and location • Vehicle delivery date and present mileage When contacting Chevrolet, please remember that your concern will likely be resolved at a dealer’s facility. That is why we suggest you follow Step One ﬁrst if you have a concern. STEP THREE: Both General Motors and your dealer are committed to making sure you are completely satisﬁed with your new vehicle. However, if you continue to remain unsatisﬁed after following the procedure outlined in Steps One and Two, you should ﬁle with the BBB Auto Line Program to enforce any additional rights you may have. Canadian owners refer to your Warranty and Owner Assistance Information booklet for information on the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The BBB Auto Line Program is an out of court program administered by the Council of Better Business Bureaus to settle automotive disputes regarding vehicle repairs or the interpretation of the New Vehicle Limited Warranty. Although you may be required to resort to this informal dispute resolution program prior to ﬁling a court action, use of the program is free of charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject it and proceed with any other venue for relief available to you. You may contact the BBB Auto Line Program using the toll-free telephone number or write them at the following address: BBB Auto Line Program Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800 Arlington, VA 22203-1804 Telephone: 1-800-955-5100 This program is available in all 50 states and the District of Columbia. Eligibility is limited by vehicle age, mileage and other factors. General Motors reserves the right to change eligibility limitations and/or discontinue its participation in this program. Online Owner Center The Owner Center is a resource for your GM ownership needs. You can ﬁnd your speciﬁc vehicle information all in one place. The Owner Center allows you to: • Get e-mail service reminders. • Access information about your speciﬁc vehicle, including tips and videos and an electronic version of this owner’s manual. (United States only) • Keep track of your vehicle’s service history and maintenance schedule. • Find GM dealers for service nationwide. • Receive special promotions and privileges only available to members. (United States only) Refer to the web for updated information. To register your vehicle, visit www.MyGMLink.com. (United States) or My GM Canada within www.gmcanada.com (Canada). 7-3 From Puerto Rico: 1-800-496-9992 (English) 1-800-496-9993 (Spanish) Fax Number: 313-381-0022 From U.S. Virgin Islands: 1-800-496-9994 Fax Number: 313-381-0022 Canada – Customer Assistance General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 1-800-263-3777 (English) 1-800-263-7854 (French) 1-800-263-3830 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-268-6800 Overseas – Customer Assistance Please contact the local General Motors Business Unit. Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY users in Canada can dial 1-800-263-3830.) Customer Assistance Offices Chevrolet encourages customers to call the toll-free number for assistance. If a U.S. customer wishes to write to Chevrolet, the letter should be addressed to Chevrolet’s Customer Assistance Center. United States – Customer Assistance Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 1-800-222-1020 1-800-833-2438 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-CHEV-USA® (243-8872) Fax Number: 313-381-0022 7-4 Mexico, Central America and Caribbean Islands/Countries (Except Puerto Rico and U.S. Virgin Islands) – Customer Assistance General Motors de Mexico, S. de R.L. de C.V. Customer Assistance Center Paseo de la Reforma # 2740 Col. Lomas de Bezares C.P. 11910, Mexico, D.F. 01-800-508-0000 Long Distance: 011-52-53 29 0 800 GM Mobility Program for Persons with Disabilities This program, available to qualiﬁed applicants, can reimburse you up to $1,000 toward eligible aftermarket driver or passenger adaptive equipment you may require for your vehicle (hand controls, wheelchair/ scooter lifts, etc.). This program can also provide you with free resource information, such as area driver assessment centers and mobility equipment installers. The offer is available for a limited period of time from the date of vehicle purchase/lease. For more details, or to determine your vehicle’s eligibility, see your GM dealer or call the GM Mobility Assistance Center at 1-800-323-9935. Text telephone (TTY) users, call 1-800-833-9935. GM of Canada also has a Mobility Program. Call 1-800-GM-DRIVE (463-7483) for details. All TTY users call 1-800-263-3830. 7-5 Roadside Assistance Program Security While You Travel 1-800-CHEV-USA (243-8872) As the proud owner of a new Chevrolet vehicle, you are automatically enrolled in the Chevrolet Roadside Assistance program. This value-added service is intended to provide you with peace of mind as you drive in the city or travel the open road. Chevrolet’s Roadside Assistance toll-free number is staffed by courteous and capable Roadside Assistance Representatives who are available 24 hours a day, 365 days a year. We will provide the following services during the Bumper-to-Bumper warranty period, at no expense to you: • Fuel Delivery: Delivery of enough fuel ($5 maximum) for the customer to get to the nearest service station. • Lock-out Service (identiﬁcation required): Replacement keys or locksmith service will be covered at no charge if you are unable to gain entry into your vehicle. Delivery of the replacement key will be covered within 10 miles. • Emergency Tow: Tow to the nearest dealership for warranty service or in the event of a vehicle-disabling accident. Assistance when the vehicle is mired in sand, mud or snow. 7-6 • Flat Tire Change: Installation of a spare tire will be covered at no charge. (The customer is responsible for the repair or replacement of the tire if not covered by a warrantable failure.) • Jump Start: No-start occurrences which require a battery jump start will be covered at no charge. • Dealer Locator Service In many instances, mechanical failures are covered under Chevrolet’s Bumper-to-Bumper warranty. However, when other services are utilized, our Roadside Assistance Representatives will explain any payment obligations you might incur. For prompt and efficient assistance when calling, please provide the following to the Roadside Assistance Representative: • Your name, home address, and home telephone number • Telephone number of your location • Location of the vehicle • Model, year, color, and license plate number • Mileage, Vehicle Identiﬁcation Number and delivery date of the vehicle • Description of the problem While we hope you never have the occasion to use our service, it is added security while traveling for you and your family. Remember, we are only a phone call away. Chevrolet Roadside Assistance: 1-800-CHEV-USA (1-800-234-8872), text telephone (TTY) users, call 1-888-889-2438. Chevrolet reserves the right to limit services or reimbursement to an owner or driver when, in Chevrolet’s judgement, the claims become excessive in frequency or type of occurrence. Roadside Assistance is not part of or included in the coverage provided by the New Vehicle Limited Warranty. Buick reserves the right to make any changes or discontinue the Roadside Assistance program at any time without notiﬁcation. Canadian Roadside Assistance Vehicles purchased in Canada have an extensive roadside assistance program accessible from anywhere in Canada or the United States. Please refer to the Warranty and Owner Assistance Information book. Courtesy Transportation Chevrolet has always exempliﬁed quality and value in its offering of motor vehicles. To enhance your ownership experience, we and our participating dealers are proud to offer Courtesy Transportation, a customer support program for new vehicles. The Courtesy Transportation program is offered to retail purchase/lease customers in conjunction with the Bumper-to-Bumper coverage provided by the New Vehicle Limited Warranty. Several transportation options are available when warranty repairs are required. This will reduce your inconvenience during warranty repairs. Plan Ahead When Possible When your vehicle requires warranty service, you should contact your dealer and request an appointment. By scheduling a service appointment and advising your service consultant of your transportation needs, your dealer can help minimize your inconvenience. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. If the dealer requests that you simply drop the vehicle off for service, you are urged to do so as early in the work day as possible to allow for same day repair. 7-7 Transportation Options Warranty service can generally be completed while you wait. However, if you are unable to wait Chevrolet helps minimize your inconvenience by providing several transportation options. Depending on the circumstances, your dealer can offer you one of the following: Shuttle Service Participating dealers can provide you with shuttle service to get you to your destination with minimal interruption of your daily schedule. This includes a one way or round trip shuttle service to a destination up to 10 miles from the dealership. Public Transportation or Fuel Reimbursement If your vehicle requires overnight warranty repairs, reimbursement (ﬁve day maximum) may be available for the use of public transportation such as taxi or bus. In addition, should you arrange transportation through a friend or relative, reimbursement for reasonable fuel expenses (ﬁve day maximum) may be available. Claim amounts should reﬂect actual costs and be supported by original receipts. Courtesy Rental Vehicle Your dealer may arrange to provide you with a courtesy rental vehicle or reimburse you for a rental vehicle you obtained if your vehicle is kept for a warranty repair. Reimbursement will be limited to a maximum of $30.00 a day and must be supported by receipts. This requires that you sign and complete a rental agreement and meet state, local and rental vehicle provider requirements. Requirements vary and may include minimum age requirements, insurance coverage, credit card, etc. You are responsible for fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage or rental usage beyond the completion of the repair. Generally it is not possible to provide a like-vehicle as a courtesy rental. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part of the New Vehicle Limited Warranty. A separate booklet entitled “Warranty and Owner Assistance Information” furnished with each new vehicle provides detailed warranty coverage information. 7-8 Courtesy Transportation is available only at participating dealers and all program options, such as shuttle service, may not be available at every dealer. Please contact you dealer for speciﬁc information about availability. All Courtesy Transportation arrangements will be administered by appropriate dealer personnel. Canadian Vehicles: For warranty repairs during the Complete Vehicle Coverage period of the General Motors of Canada New Vehicle Limited Warranty, alternative transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. GeneralMotorsreservestherighttounilaterallymodify, changeordiscontinueCourtesyTransportationat anytimeandtoresolveallquestionsofclaimeligibility pursuanttothetermsandconditionsdescribed hereinatitssolediscretion. Vehicle Data Collection and Event Data Records Your vehicle, like other modern motor vehicles, has a number of sophisticated computer systems that monitor and control several aspects of the vehicle’s performance. Your vehicle uses on-board vehicle computers to monitor emission control components to optimize fuel economy, to monitor conditions for airbag deployment and, if so equipped, to provide anti-lock braking and to help the driver control the vehicle in difficult driving situations. Some information may be stored during regular operations to facilitate repair of detected malfunctions; other information is stored only in a crash or near crash event by computer systems commonly called event data recorders (EDR). In a crash or near crash event, computer systems, such as the Airbag Sensing and Diagnostic Module (SDM) in your vehicle may record information about the condition of the vehicle and how it was operated, such as engine speed, brake applications, throttle position, vehicle speed, seat belt usage, airbag readiness, airbag performance data, and the severity of a collision. This information has been used to improve vehicle crash performance and may be used to improve crash performance of future vehicles and driving safety. 7-9 Unlike the data recorders on many airplanes, these on-board systems do not record sounds, such as conversation of vehicle occupants. To read this information, special equipment is needed and access to the vehicle or the SDM is required. GM will not access information about a crash event or share it with others other than • with the consent of the vehicle owner or, if the vehicle is leased, with the consent of the lessee, • in response to an official request of police or similar government office, • as part of GM’s defense of litigation through the discovery process, or • as required by law. In addition, once GM collects or receives data, GM may • use the data for GM research needs, • make it available for research where appropriate conﬁdentiality is to be maintained and need is shown, or • share summary data which is not tied to a speciﬁc vehicle with non-GM organizations for research purposes. Others, such as law enforcement, may have access to the special equipment that can read the information if they have access to the vehicle or SDM. If your vehicle is equipped with OnStar, please check the OnStar subscription service agreement or manual for information on its operations and data collection. Reporting Safety Defects Reporting Safety Defects to the United States Government If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it ﬁnds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or General Motors. 7-10 To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the hotline. Reporting Safety Defects to the Canadian Government If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada 330 Sparks Street Tower C Ottawa, Ontario K1A 0N5 Reporting Safety Defects to General Motors In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 Service Publications Ordering Information Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle, suspension, brakes, electrical, steering, body, etc. RETAIL SELL PRICE: $120.00 7-11 Current and Past Model Order Forms Service Publications are available for current and past model GM vehicles. To request an order form, please specify year and model name of the vehicle. ORDER TOLL FREE: 1-800-551-4123 Monday-Friday 8:00 AM - 6:00 PM Eastern Time For Credit Card Orders Only (VISA-MasterCard-Discover), visit Helm, Inc. on the World Wide Web at: www.helminc.com Or you can write to: Helm, Incorporated P. O. Box 07130 Detroit, MI 48207 Prices are subject to change without notice and without incurring obligation. Allow ample time for delivery. Note to Canadian Customers: All listed prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds. Transmission, Transaxle, Transfer Case Unit Repair Manual This manual provides information on unit repair service procedures, adjustments, and speciﬁcations for GM transmissions, transaxles, and transfer cases. RETAIL SELL PRICE: $50.00 Service Bulletins Service Bulletins give technical service information needed to knowledgeably service General Motors cars and trucks. Each bulletin contains instructions to assist in the diagnosis and service of your vehicle. In Canada, information pertaining to Product Service Bulletins can be obtained by contacting your General Motors dealer or by calling 1-800-GM-DRIVE (1-800-463-7483). Owner’s Information Owner publications are written speciﬁcally for owners and intended to provide basic operational information about the vehicle. The owner’s manual will include the Maintenance Schedule for all models. In-Portfolio: Includes a Portfolio, Owner’s Manual, and Warranty Booklet. RETAIL SELL PRICE: $35.00 Without Portfolio: Owner’s Manual only. RETAIL SELL PRICE: $25.00 7-12 A Accessory Power Outlets ................................. 3-16 Activating the Theft-Deterrent Feature ................ 3-48 Adding Equipment to Your Air Bag-Equipped Vehicle ....................................................... 1-70 Adding Washer Fluid ....................................... 5-38 Additional Program Information ........................... 7-8 Additives, Fuel ................................................. 5-6 Add-On Electrical Equipment ............................ 5-95 Add-On Equipment .......................................... 4-35 Adjusting the Speakers (Balance/Fade) ...... 3-40, 3-43 Air Bag Readiness Light .......................................... 3-26 Air Bag System .............................................. 1-63 Adding Equipment to Your Air Bag-Equipped Vehicle ............................... 1-70 How Does an Air Bag Restrain? .................... 1-67 Servicing Your Air Bag-Equipped Vehicle ......... 1-69 What Makes an Air Bag Inﬂate? .................... 1-67 What Will You See After an Air Bag Inﬂates? ........................................... 1-68 When Should an Air Bag Inﬂate? ................... 1-67 Where Are the Air Bags? .............................. 1-65 Air Cleaner/Filter, Engine ................................. 5-21 Airbag Sensing and Diagnostic Module (SDM) ...... 7-9 All-Wheel Drive ............................................... 5-47 All-Wheel Drive (AWD) System ......................... 2-24 All-Wheel-Drive Service Light ............................ 3-35 AM ............................................................... 3-50 AM-FM Radio ................................................. 3-39 Antenna, Fixed Mast ....................................... 3-50 Anti-lock Brake System ..................................... 4-7 Anti-Lock Brake, System Warning Light .............. 3-29 Appearance Care ............................................ 5-86 Care of Safety Belts .................................... 5-89 Chemical Paint Spotting ............................... 5-93 Cleaning the Inside of Your Vehicle ................ 5-87 Cleaning the Outside of Your Vehicle .............. 5-90 Finish Damage ............................................ 5-93 Sheet Metal Damage ................................... 5-92 Underbody Maintenance ............................... 5-93 Vehicle Care/Appearance Materials ................ 5-94 Weatherstrips .............................................. 5-89 Ashtrays ........................................................ 3-17 Audio System(s) ............................................. 3-38 AM-FM Radio ............................................. 3-39 Care of Your CD Player ............................... 3-50 Care of Your CDs ........................................ 3-50 Fixed Mast Antenna ..................................... 3-50 Radio with CD ............................................ 3-41 Rear Seat Audio (RSA) ................................ 3-46 Audio System(s) (cont.) Setting the Time for Radios with HR and MN Buttons ............................................. 3-38 Setting the Time for Radios with the Set Button .............................................. 3-38 Theft-Deterrent Feature ................................ 3-47 Understanding Radio Reception ..................... 3-50 Automatic Headlamp System ............................ 3-13 Automatic Transmission Fluid .......................................................... 5-22 Operation ................................................... 2-21 Automatic Transmission Check .......................... 6-25 Automatic Transmission Shift Lock Control System Check ............................................. 6-26 Backing Up .................................................... 4-42 Battery .......................................................... 5-42 Battery Replacement ......................................... 2-5 Battery Run-Down Protection ............................ 3-16 Before Leaving on a Long Trip ......................... 4-21 Bench Seat ............................................ 1-11, 1-58 Body Lubrication Service .................................. 6-25 Brake Parking ...................................................... 2-24 Brake (cont.) System Inspection ....................................... 6-29 System Warning Light .................................. 3-28 Brake Adjustment ............................................ 5-41 Brake Fluid .................................................... 5-39 Brake Pedal Travel ......................................... 5-41 Brake Wear ................................................... 5-41 Brakes .......................................................... 5-39 Braking ........................................................... 4-6 Braking in Emergencies ..................................... 4-9 Break-In, New Vehicle ..................................... 2-17 Bucket Seats, Rear ......................................... 1-12 Bulb Replacement ........................................... 5-49 Front Turn Signal Lamps .............................. 5-53 Halogen Bulbs ............................................ 5-49 Headlamps ................................................. 5-50 Replacement Bulbs ...................................... 5-55 Taillamps .................................................... 5-54 Buying New Tires ........................................... 5-70 California Fuel .................................................. 5-5 Canada – Customer Assistance .......................... 7-4 Canadian Owners ................................................ ii Canadian Roadside Assistance ........................... 7-7 Canceling the Sliding Door Security Lock .............................................. 2-10 Capacities and Speciﬁcations .......................... 5-102 Carbon Monoxide ........................... 4-24, 4-35, 2-28 Care of Safety Belts ................................................ 5-89 Your CD Player ........................................... 3-50 Your CDs ................................................... 3-50 Cargo Van Models .......................................... 1-50 Cargo Vans ........................................... 1-41, 1-48 CD Messages ................................................ 3-45 Center Passenger Position, Safety Belts ............. 1-27 Chains, Tires .................................................. 5-74 Charging System Light .................................... 3-27 Check Engine Light ............................................... 3-30 Gages Warning Light ................................... 3-36 Checking Brake Fluid ...................................... 5-40 Checking Coolant ............................................ 5-26 Checking Engine Oil ........................................ 5-13 Checking Things Under the Hood ....................... 5-9 Checking Your Restraint Systems ...................... 1-70 Chemical Paint Spotting ................................... 5-93 Child Restraints Child Restraint Systems ............................... 1-44 Infants and Young Children ........................... 1-38 Child Restraints (cont.) Lower Anchorages and Top Tethers for Children (LATCH System) .......................... 1-52 Older Children ............................................. 1-35 Securing a Child Restraint Designed for the LATCH System ................................... 1-55 Securing a Child Restraint in a Center Seat Position ........................................... 1-58 Securing a Child Restraint in a Rear Outside Seat Position ............................... 1-55 Securing a Child Restraint in the Right Front Seat Position ................................... 1-60 Top Strap ................................................... 1-48 Top Strap Anchor Location ............................ 1-50 Where to Put the Restraint ........................... 1-47 Cigarette Lighter ............................................. 3-17 Cleaning Inside of Your Vehicle .................................. 5-87 Outside of Your Vehicle ................................ 5-90 Underbody Maintenance ............................... 5-93 Weatherstrips .............................................. 5-89 Cleaning Aluminum Wheels .............................. 5-92 Cleaning Exterior Lamps/Lenses ....................... 5-90 Cleaning Fabric/Carpet .................................... 5-87 Cleaning Glass Surfaces .................................. 5-89 Cleaning Interior Plastic Components ................. 5-89 Cleaning Leather ............................................ 5-88 Cleaning the Top of the Instrument Panel ........... 5-89 Cleaning the Windshield and Wiper Blades .............................................. 5-91 Cleaning Tires ................................................ 5-92 Cleaning Vinyl ................................................ 5-88 Climate Control System ................................... 3-18 Outlet Adjustment ........................................ 3-20 Rear Air Conditioning System ........................ 3-21 Rear Heating System ................................... 3-21 Compact Spare Tire ........................................ 5-86 Composite Headlamps ..................................... 5-51 Control of a Vehicle .......................................... 4-6 Convenience Net ............................................ 2-41 Coolant Engine Temperature Gage ............................ 3-30 Heater, Engine ............................................ 2-20 Cooling System .............................................. 5-30 Cruise Control ................................................ 3-10 Current and Past Model Order Forms ................ 7-12 Customer Assistance Information Courtesy Transportation .................................. 7-7 Customer Assistance for Text Telephone (TTY) Users .............................................. 7-4 Customer Assistance Offices ........................... 7-4 Customer Satisfaction Procedure ..................... 7-2 Customer Assistance Information (cont.) GM Mobility Program for Persons with Disabilities ................................................ 7-5 Reporting Safety Defects to General Motors ........................................ 7-11 Reporting Safety Defects to the Canadian Government ............................................ 7-11 Reporting Safety Defects to the United States Government ................................... 7-10 Roadside Assistance Program ......................... 7-6 Service Publications Ordering Information ........ 7-11 Daytime Running Lamps (DRL) ......................... 3-14 Defensive Driving ............................................. 4-2 Defogging and Defrosting ................................. 3-19 Directing the Airﬂow ........................................ 3-22 Disabling the Theft-Deterrent Feature ................. 3-49 Doing Your Own Service Work ........................... 5-3 Dome Lamps ................................................. 3-16 Door Locks .......................................................... 2-6 Power Door Locks ......................................... 2-7 Programmable Automatic Door Locks ............... 2-7 Rear Doors ................................................. 2-11 Sliding Side Door .......................................... 2-9 Driver Position, Safety Belt ..................................... 1-18 Driver Information System ................................ 2-38 Driving At Night ..................................................... 4-14 City ........................................................... 4-19 Defensive ..................................................... 4-2 Drunken ....................................................... 4-3 Freeway ..................................................... 4-20 Hill and Mountain Roads .............................. 4-22 In Rain and on Wet Roads ........................... 4-16 Winter ........................................................ 4-24 Driving On Grades .......................................... 4-42 Driving on Snow or Ice .................................... 4-25 Driving Through Deep Standing Water ............... 4-18 Driving Through Flowing Water ......................... 4-18 Driving with a Trailer ....................................... 4-41 Electrical System Add-On Equipment ...................................... 5-95 Fuses and Circuit Breakers ........................... 5-96 Headlamp Wiring ......................................... 5-96 Power Windows and Other Power Options ...... 5-96 Windshield Wiper Fuses ............................... 5-96 Emissions Inspection and Maintenance Programs ................................................... 3-33 Engine Air Cleaner/Filter ......................................... 5-21 Battery ....................................................... 5-42 Check and Service Engine Soon Light ............ 3-30 Coolant ...................................................... 5-25 Coolant Heater ............................................ 2-20 Coolant Temperature Gage ........................... 3-30 Cooling System Inspection ............................ 6-28 Cover ........................................................ 5-17 Drive Belt Routing ...................................... 5-105 Engine Compartment Overview ...................... 5-12 Exhaust ..................................................... 2-28 Fan Noise .................................................. 5-36 Oil ............................................................. 5-13 Overheating ................................................ 5-28 Starting ...................................................... 2-19 Engine Coolant Level Check ............................. 6-24 Engine Oil Additives ........................................ 5-16 Engine Oil Level Check ................................... 6-24 Entry Lighting ................................................. 3-15 Erasing HomeLink® Buttons .............................. 2-33 Event Data Records (EDR) ................................ 7-9 Except Cargo Vans ................................. 1-38, 1-47 Exit Lighting ................................................... 3-15 Express-Down Window .................................... 2-15 Extender, Safety Belt ....................................... 1-34 Exterior Lamps ............................................... 3-12 F Filter Engine Air Cleaner ...................................... 5-21 Finding a Station .................................... 3-39, 3-41 Finish Care .................................................... 5-90 Finish Damage ............................................... 5-93 Fixed Mast Antenna ........................................ 3-50 Flash-to-Pass ................................................... 3-7 Flat Tire ........................................................ 5-74 Flat Tire, Changing ......................................... 5-75 Fluid Automatic Transmission ................................ 5-22 Power Steering ........................................... 5-37 Windshield Washer ...................................... 5-38 FM ............................................................... 3-50 Following Distance .......................................... 4-41 Footnotes ................................................ 6-7, 6-16 Front Axle ...................................................... 5-48 ............................................................... 5-4 Fuel Additives ...................................................... 5-6 California Fuel .............................................. 5-5 Filling a Portable Fuel Container ..................... 5-9 Filling Your Tank ........................................... 5-7 Fuels in Foreign Countries .............................. 5-6 Gage ......................................................... 3-36 Fuel (cont.) Gasoline Octane ........................................... 5-4 Gasoline Speciﬁcations .................................. 5-5 Low Warning Light ....................................... 3-37 System Inspection ....................................... 6-28 Fuel Regulator ................................................ 2-19 Fuses Fuses and Circuit Breakers ........................... 5-96 Windshield Wiper ......................................... 5-96 Gage Check Gages Warning Light .......................... 3-36 Engine Coolant Temperature ......................... 3-30 Fuel .......................................................... 3-36 Oil Pressure ............................................... 3-34 Speedometer .............................................. 3-25 Voltmeter Gage ........................................... 3-28 Gasoline Octane ........................................................ 5-4 Speciﬁcations ............................................... 5-5 Gate Operator and Canadian Programming ........ 2-33 GM Mobility Program for Persons with Disabilities .................................................... 7-5 H Hatch Release ................................................ 2-13 Hazard Warning Flashers ................................... 3-4 Head Restraints ............................................... 1-5 Headlamp High/Low-Beam Changer .................... 3-7 Headlamp Wiring ............................................ 5-96 Headlamps .................................................... 5-50 Bulb Replacement ....................................... 5-49 Front Turn Signal Lamps .............................. 5-53 Halogen Bulbs ............................................ 5-49 Highway Hypnosis ........................................... 4-22 Hill and Mountain Roads .................................. 4-22 Hitches .......................................................... 4-39 HomeLink® Transmitter, Programming ................ 2-31 Hood Checking Things Under .................................. 5-9 Release ..................................................... 5-10 Horn ............................................................... 3-5 How to Add Coolant to the Coolant Recovery Tank ............................................ 5-32 How to Add Coolant to the Radiator .................. 5-34 How to Add Fluid ............................................ 5-25 How to Check ........................................ 5-23, 5-67 How to Check Lubricant ................................... 5-48 How to Check Power Steering Fluid .................. 5-37 How to Inspect the Engine Air Cleaner/Filter .............................................. 5-22 How to Use This Manual ...................................... ii How to Wear Safety Belts Properly ................... 1-18 Hydroplaning .................................................. 4-18 If No Steam Is Coming From Your Engine .......... 5-29 If Steam Is Coming From Your Engine ............... 5-28 If the Light Is Flashing ..................................... 3-32 If the Light Is On Steady ................................. 3-32 If You Are Caught in a Blizzard ......................... 4-26 If You Are Stuck in Sand, Mud, Ice or Snow ....... 4-28 If You Do Decide To Pull A Trailer ..................... 4-36 Ignition Positions ............................................. 2-17 Ignition Transmission Lock Check ...................... 6-27 Infants and Young Children, Restraints ............... 1-38 Inﬂation - Tire Pressure ................................... 5-66 Inspection Brake System ............................................. 6-29 Engine Cooling System ................................ 6-28 Exhaust System .......................................... 6-28 Fuel System ............................................... 6-28 Part C - Periodic Maintenance ....................... 6-28 Steering, Suspension and Front Drive Axle Boot and Seal ......................................... 6-28 Inspection (cont.) Throttle System ........................................... 6-29 Transfer Case and Front Axle (All-Wheel Drive) ...................................... 6-29 Installing a Garage Door Opener ....................... 2-37 Instrument Panel Cluster ....................................................... 3-24 Overview ..................................................... 3-2 Instrument Panel Brightness Control .................. 3-15 Instrument Panel Fuse Block ............................ 5-97 Interior Lamps ................................................ 3-15 Jump Starting ................................................. 5-43 Key Lock Cylinders Service .............................. 6-25 Keys ............................................................... 2-2 Lamps Exterior ...................................................... 3-12 Interior ....................................................... 3-15 Lamps On Reminder ....................................... 3-14 Lap Belt ........................................................ 1-27 Lap-Shoulder Belt ................................... 1-18, 1-29 LATCH System Child Restraints ........................................... 1-52 Securing a Child Restraint Designed for the LATCH System ........................................ 1-55 Latches, Seatback ............................................ 1-6 Leaving Your Vehicle ......................................... 2-8 Leaving Your Vehicle With the Engine Running ... 2-26 Light Air Bag Readiness ....................................... 3-26 Anti-Lock Brake System Warning ................... 3-29 Brake System Warning ................................. 3-28 Charging System ......................................... 3-27 Check Gages Warning ................................. 3-36 Low Fuel Warning ....................................... 3-37 Malfunction Indicator .................................... 3-30 Safety Belt Reminder ................................... 3-26 Security ..................................................... 3-35 Service All-Wheel-Drive ................................ 3-35 Tow/Haul Mode ........................................... 3-36 Loading Your Vehicle ....................................... 4-30 Locking Rear Axle ............................................ 4-9 Locks Door ........................................................... 2-6 Leaving Your Vehicle ..................................... 2-8 Power Door .................................................. 2-7 Programmable Automatic Door Locks ............... 2-7 Long Trip/Highway Deﬁnition .............................. 6-6 Long Trip/Highway Intervals ............................... 6-6 Long Trip/Highway Scheduled Maintenance ........ 6-16 Loss of Control ............................................... 4-13 Low Fuel Warning Light ................................... 3-37 Luggage Carrier .............................................. 2-41 Lumbar Manual Controls ............................................ 1-3 Maintenance, Normal Replacement Parts .......... 5-104 Maintenance Schedule At Each Fuel Fill ......................................... 6-24 At Least Once a Month ................................ 6-24 At Least Once a Year .................................. 6-25 At Least Twice a Year .................................. 6-24 Brake System Inspection .............................. 6-29 Engine Cooling System Inspection ................. 6-28 Exhaust System Inspection ........................... 6-28 Maintenance Schedule (cont.) Fuel System Inspection ................................ 6-28 How This Section is Organized ....................... 6-3 Introduction .................................................. 6-2 Long Trip/Highway Scheduled Maintenance ..... 6-16 Maintenance Requirements ............................. 6-2 Part A - Scheduled Maintenance Services ......... 6-4 Part B - Owner Checks and Services ............. 6-24 Part C - Periodic Maintenance Inspections ...... 6-28 Part D - Recommended Fluids and Lubricants ......................................... 6-30 Part E - Maintenance Record ........................ 6-32 Selecting the Right Schedule .......................... 6-5 Short Trip/City Scheduled Maintenance ............. 6-6 Steering, Suspension and Front Drive Axle Boot and Seal Inspection .......................... 6-28 Throttle System Inspection ............................ 6-29 Transfer Case and Front Axle (All-Wheel Drive) Inspection ...................................... 6-29 Using Your ................................................... 6-4 Your Vehicle and the Environment ................... 6-2 Maintenance When Trailer Towing ..................... 4-44 Making Turns ................................................. 4-42 Malfunction Indicator Light ................................ 3-30 Manual Lumbar Controls .................................... 1-3 Manual Seats ................................................... 1-2 Manual Windows ............................................ 2-14 Matching Transmitter(s) to Your Vehicle ............... 2-4 Mexico, Central America and Caribbean Islands/ Countries (Except Puerto Rico and U.S. Virgin Islands) – Customer Assistance ....................... 7-5 Mirrors Manual Rearview Mirror ................................ 2-30 Outside Convex Mirror ................................. 2-31 Outside Manual Mirror .................................. 2-30 Outside Power Mirrors .................................. 2-30 Model Reference ................................................ vi MyGMLink.com ................................................ 7-3 New Vehicle Break-In ...................................... 2-17 Normal Maintenance Replacement Parts ........... 5-104 Odometer ...................................................... 3-25 Off-Road Recovery .......................................... 4-11 Oil Engine ....................................................... 5-13 Pressure Gage ............................................ 3-34 10 Older Children, Restraints ................................ 1-35 Online Owner Center ........................................ 7-3 Operation Tips ................................................ 3-20 Other Warning Devices ...................................... 3-5 Outlet Adjustment ............................................ 3-20 Outside Convex Mirror ............................................. 2-31 Manual Mirror ............................................. 2-30 Power Mirrors ............................................. 2-30 Overhead Console .......................................... 2-36 Overseas – Customer Assistance ........................ 7-4 Owners, Canadian ............................................... ii Owner’s Information ........................................ 7-12 Park (P) Parking Shifting Into ................................................ 2-25 Shifting Out of ............................................ 2-27 Brake ........................................................ 2-24 Over Things That Burn ................................. 2-28 Parking Brake and Automatic Transmission Park (P) Mechanism Check ........................... 6-27 Parking on Hills .............................................. 4-43 Part A - Scheduled Maintenance Services ............ 6-4 Part B - Owner Checks and Services ................ 6-24 Part C - Periodic Maintenance Inspections .......... 6-28 Part D - Recommended Fluids and Lubricants .... 6-30 Part E - Maintenance Record ........................... 6-32 Passenger Van Models .................................... 1-51 Passing ................................................. 4-12, 4-42 Passlock® ...................................................... 2-16 Payload ......................................................... 4-35 Plan Ahead When Possible ................................ 7-7 Playing a CD ................................................. 3-43 Playing the Radio ................................... 3-39, 3-41 Power Accessory Outlets ........................................ 3-16 Door Locks .................................................. 2-7 Electrical System ......................................... 5-96 Seat ............................................................ 1-3 Steering Fluid ............................................. 5-37 Windows .................................................... 2-15 Power Steering ................................................ 4-9 Programmable Automatic Door Locks .................. 2-7 Programming the HomeLink® Transmitter ........... 2-31 Questions and Answers About Safety Belts ......... 1-17 Radiator Pressure Cap .................................... 5-27 Radios .......................................................... 3-38 AM-FM Radio ............................................. 3-39 Care of Your CD Player ............................... 3-50 Care of Your CDs ........................................ 3-50 Radio with CD ............................................ 3-41 Rear Seat Audio .......................................... 3-46 Setting the Time for Radios with HR and MN Buttons ............................................. 3-38 Setting the Time for Radios with the Set Button .............................................. 3-38 Theft-Deterrent ............................................ 3-47 Understanding Reception .............................. 3-50 Reading Lamps .............................................. 2-36 Rear Air Conditioning System ........................... 3-21 Rear Axle ...................................................... 5-48 Locking ........................................................ 4-9 Rear Doors .................................................... 2-11 Rear Heating System ...................................... 3-21 Rear Safety Belt Comfort Guides ...................... 1-32 Rear Seat Audio (RSA) .................................... 3-46 Rear Seat Operation ......................................... 1-7 Rear Seat Outside Passenger Positions ............. 1-29 Rear Seat Passengers, Safety Belts .................. 1-29 Rear Window Defogger .................................... 3-19 Rearview Mirrors ............................................. 2-30 Reclining Seatbacks .......................................... 1-4 Recreational Vehicle Towing ............................. 4-29 Reinstalling the Engine Cover ........................... 5-21 Remote Keyless Entry System, Operation ............ 2-4 Removing the Engine Cover ............................. 5-17 11 Removing the Flat Tire and Installing the Spare Tire .................................................. 5-80 Removing the Rear Seats .................................. 1-7 Removing the Spare Tire and Tools ................... 5-76 Removing the Wheel Covers ............................ 5-79 Replacement Bulbs ......................................... 5-55 Replacing Brake System Parts .......................... 5-42 Replacing Restraint System Parts After a Crash .............................................. 1-71 Replacing the Rear Seats .................................. 1-9 Reporting Safety Defects Canadian Government .................................. 7-11 General Motors ........................................... 7-11 United States Government ............................ 7-10 Reprogramming a Single HomeLink® Button ....... 2-34 Resetting Defaults ........................................... 2-34 Restraint System Check ................................... 6-24 Checking Your Restraint Systems ................... 1-70 Replacing Restraint System Parts After a Crash .......................................... 1-71 Restraint Systems Checking .................................................... 1-70 Replacing Parts ........................................... 1-71 Retained Accessory Power (RAP) ...................... 2-18 Right Front Passenger Position, Safety Belts ...... 1-27 Roadside Assistance Program ....................................... 7-6 12 Rocking Your Vehicle To Get It Out ................... 4-28 Routing, Engine Drive Belt .............................. 5-105 Running Your Engine While You Are Parked ....... 2-29 Safety Belt Safety Belts Reminder Light ............................................ 3-26 Care of ...................................................... 5-89 Center Passenger Position ............................ 1-27 Driver Position ............................................ 1-18 How to Wear Safety Belts Properly ................ 1-18 Questions and Answers About Safety Belts ..... 1-17 Rear Safety Belt Comfort Guides for Children and Small Adults ...................................... 1-32 Rear Seat Passengers ................................. 1-29 Right Front Passenger Position ...................... 1-27 Safety Belt Extender .................................... 1-34 Safety Belt Use During Pregnancy ................. 1-26 Safety Belts Are for Everyone ....................... 1-13 Safety Chains ................................................. 4-40 Safety Warnings and Symbols .............................. iii Sealed Beam Headlamp .................................. 5-50 Seatback Latches ............................................. 1-6 Seats Bench Seat ................................................ 1-11 Bucket Seats, Rear ...................................... 1-12 Head Restraints ............................................ 1-5 Manual ........................................................ 1-2 Manual Lumbar ............................................. 1-3 Power Seat .................................................. 1-3 Rear Seat Operation ...................................... 1-7 Reclining Seatbacks ...................................... 1-4 Seatback Latches .......................................... 1-6 Securing a Child Restraint Center Seat Position .................................... 1-58 Designed for the LATCH System ................... 1-55 Rear Outside Seat Position ........................... 1-55 Right Front Seat Position .............................. 1-60 Security Light ................................................. 3-35 Security While You Travel .................................. 7-6 Selecting the Fan Speed .................................. 3-22 Selecting the Right Schedule, Maintenance .......... 6-5 Service ........................................................... 5-3 Adding Equipment to the Outside of Your Vehicle ..................................................... 5-4 All-Wheel-Drive Light .................................... 3-35 Doing Your Own Work ................................... 5-3 Engine Soon Light ....................................... 3-30 Publications Ordering Information ................... 7-11 Service Bulletins ............................................. 7-12 Service Engine Soon Light in the United States or Check Engine Light in Canada .................. 3-30 Service Manuals ............................................. 7-11 Servicing Your Air Bag-Equipped Vehicle ............ 1-69 Setting Preset Stations ............................ 3-39, 3-42 Setting the Temperature ................................... 3-22 Setting the Time Radios with HR and MN Buttons ................... 3-38 Radios with the Set Button ........................... 3-38 Setting the Tone (Bass/Treble) .................. 3-40, 3-43 Sheet Metal Damage ....................................... 5-92 Shifting Into Park (P) ....................................... 2-25 Shifting Out of Park (P) ................................... 2-27 Short Trip/City Deﬁnition .................................... 6-5 Short Trip/City Intervals ..................................... 6-5 Short Trip/City Scheduled Maintenance ................ 6-6 Shoulder Belt Height Adjuster ........................... 1-20 Skidding ........................................................ 4-13 Sliding Door Security Lock ................................. 2-9 Sliding Side Door ............................................. 2-9 Some Other Rainy Weather Tips ....................... 4-18 Spare Tire Check ............................................ 6-25 Special Fabric Cleaning Problems ..................... 5-88 Speciﬁcations, Capacities ............................... 5-102 Speedometer .................................................. 3-25 Starter Switch Check ....................................... 6-26 13 Starting Your Engine ....................................... 2-19 Steering .......................................................... 4-9 Steering in Emergencies .................................. 4-10 Steering, Suspension and Front Drive Axle Boot and Seal Inspection .............................. 6-28 Steering Tips ................................................... 4-9 Storage Areas ................................................ 2-34 Convenience Net ......................................... 2-41 Luggage Carrier .......................................... 2-41 Overhead Console ....................................... 2-36 Storing a Flat or Spare Tire and Tools ............... 5-85 Stuck in Sand, Mud, Ice or Snow ...................... 4-28 Sun Visors ..................................................... 2-15 Sunglasses Storage Compartment ..................... 2-40 Taillamps ....................................................... 5-54 Theft-Deterrent, Radio ..................................... 3-47 Theft-Deterrent Systems ................................... 2-16 Passlock® ................................................... 2-16 Throttle System Inspection ............................... 6-29 Tilt Wheel ........................................................ 3-5 Tire Inﬂation Check ......................................... 6-24 Tire Sidewall Labeling ...................................... 5-57 Tire Size ....................................................... 5-62 Tire Terminology and Deﬁnitions ........................ 5-63 Tires ............................................................. 5-56 Buying New Tires ........................................ 5-70 Chains ....................................................... 5-74 Changing a Flat Tire .................................... 5-75 Compact Spare Tire ..................................... 5-86 If a Tire Goes Flat ....................................... 5-74 Inﬂation - Tire Pressure ................................ 5-66 Inspection and Rotation ................................ 5-68 Uniform Tire Quality Grading ......................... 5-71 Wheel Alignment and Tire Balance ................. 5-72 Wheel Replacement ..................................... 5-72 When It Is Time for New Tires ...................... 5-69 To Use the Engine Coolant Heater .................... 2-20 Top Strap ...................................................... 1-48 Top Strap Anchor Location ............................... 1-50 Torque Lock ................................................... 2-27 Total Weight on Your Vehicle’s Tires .................. 4-39 Tow/Haul Mode ............................................... 4-36 Tow/Haul Mode Button ..................................... 2-23 Tow/Haul Mode Light ....................................... 3-36 Towing Recreational Vehicle ..................................... 4-29 Towing a Trailer .......................................... 4-35 Your Vehicle ............................................... 4-29 Trailer Brakes ................................................. 4-40 Trailer Wiring Harness ..................................... 4-44 Trailering Package .......................................... 4-35 14 Transfer Case ................................................ 5-47 Transmission Fluid, Automatic ........................................... 5-22 Transmission Operation, Automatic .................... 2-21 Transmission, Transaxle, Transfer Case Unit Repair Manual ............................................ 7-12 Transportation Options ...................................... 7-8 Trip Odometer ................................................ 3-25 Turn and Lane Change Signals .......................... 3-6 Turn Signal/Multifunction Lever ........................... 3-6 Turn Signals When Towing a Trailer .................. 4-42 Underbody Flushing Service ............................. 6-27 Underhood Fuse Block .................................... 5-99 Understanding Radio Reception ........................ 3-50 Uniform Tire Quality Grading ............................ 5-71 United States – Customer Assistance .................. 7-4 Unlocking the Theft-Deterrent Feature After a Power Loss ................................................ 3-49 Used Replacement Wheels .............................. 5-73 Using Cleaner on Fabric .................................. 5-87 Using HomeLink® ........................................... 2-33 Vehicle Control ........................................................ 4-6 Damage Warnings ........................................... iv Loading ...................................................... 4-30 Symbols ......................................................... iv Vehicle Data Collection and Event Data Records ............................................... 7-9 Vehicle Identiﬁcation Number (VIN) ............................................. 5-95 Service Parts Identiﬁcation Label ................... 5-95 Vehicle Storage .............................................. 5-42 Ventilation Adjustment ...................................... 3-20 Visor Vanity Mirror .......................................... 2-15 Visors ........................................................... 2-15 Voltmeter Gage .............................................. 3-28 Warning Lights, Gages and Indicators ................ 3-23 Warnings Hazard Warning Flashers ............................... 3-4 Other Warning Devices .................................. 3-5 Safety and Symbols ......................................... iii Vehicle Damage .............................................. iv 15 Washing Your Vehicle ...................................... 5-90 Weatherstrip Lubrication ................................... 6-25 Weight of the Trailer ........................................ 4-37 Weight of the Trailer Tongue ............................. 4-38 What Kind of Engine Oil to Use ........................ 5-14 What to Do with Used Oil ................................ 5-17 What to Use .......................... 5-26, 5-37, 5-38, 5-48 Wheels Alignment and Tire Balance .......................... 5-72 Replacement ............................................... 5-72 When to Add Engine Oil .................................. 5-14 When to Change Engine Oil ............................. 5-16 When to Check .............................................. 5-67 When to Check and Change ............................ 5-22 When to Check Lubricant ................................. 5-48 When to Check Power Steering Fluid ................ 5-37 When to Inspect the Engine Air Cleaner/Filter .............................................. 5-21 When You Are Ready to Leave After Parking on a Hill ......................................... 4-43 Where to Put the Restraint ............................... 1-47 Why Safety Belts Work .................................... 1-14 Windows ....................................................... 2-14 Manual ...................................................... 2-14 Power ........................................................ 2-15 Windshield Washer ........................................... 3-8 Fluid .......................................................... 5-38 Windshield Washer Fluid Level Check ................ 6-24 Windshield Wiper Blade Replacement ...................................... 5-56 Fuses ........................................................ 5-96 Windshield Wipers ............................................ 3-8 Winter Driving ................................................ 4-24 Wiper Blade Check ......................................... 6-25 Your Vehicle and the Environment ....................... 6-2 16 2004 Chevrolet Astro Owner Manual M Front Seats Rear Seats Safety Belts Child Restraints Air Bag System Restraint System Check Seats and Restraint Systems ........................... 1-1 ............................................... 1-2 ............................................... 1-7 ............................................. 1-13 ....................................... 1-35 ....................................... 1-63 ............................ 1-70 Features and Controls ..................................... 2-1 ........................................................ 2-2 ....................................... 2-6 ................................................. 2-14 ............................ 2-16 ........... 2-17 .................................................... 2-30 ............................. 2-31 ......................................... 2-34 Instrument Panel ............................................. 3-1 .......................... 3-2 ...................................... 3-18 ......... 3-23 ....................................... 3-38 Driving Your Vehicle ....................................... 4-1 ..... 4-2 ................................................... 4-29 Keys Doors and Locks Windows Theft-Deterrent Systems Starting and Operating Your Vehicle Mirrors HomeLink® Transmitter Storage Areas Instrument Panel Overview Climate Controls Warning Lights, Gages and Indicators Audio System(s) Your Driving, the Road, and Your Vehicle Towing Service and Appearance Care .......................... 5-1 Service ..................................................... 5-3 Fuel ......................................................... 5-4 Checking Things Under the Hood ................. 5-9 All-Wheel Drive ........................................ 5-47 Rear Axle ............................................... 5-48 Front Axle ............................................... 5-48 Bulb Replacement .................................... 5-49 Windshield Wiper Blade Replacement ......... 5-56 Tires ...................................................... 5-56 Appearance Care ..................................... 5-86 Vehicle Identiﬁcation ................................. 5-95 Electrical System ...................................... 5-95 Capacities and Speciﬁcations ................... 5-102 Normal Maintenance Replacement Parts .... 5-104 Maintenance Schedule ..................................... 6-1 ................................ 6-2 Customer Assistance and Information .............. 7-1 ........... 7-2 ........................... 7-10 Index ................................................................ 1 Customer Assistance and Information Reporting Safety Defects Maintenance Schedule Canadian Owners You can obtain a French copy of this manual from your

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2004 Chevrolet Astro Owners Manual