wheel should be replaced. If you fail the tire may slip off loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.
251
HILUX (Q) OM71122E
07/12/21
Aluminum wheel precautions D When
aluminum wheels,
check that
the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
installing
D If
you
have changed your wheel nuts are still 1600 km (1000 miles).
repaired, rotated, tires, check that
or the tight after driving
D When using tire chains, be careful not
to damage the aluminum wheels.
D Use
only Toyota wheel
and wrench designed for your aluminum wheels.
nuts
D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.
D As with any wheel, periodically check If
your aluminum wheels for damage. damaged, replace immediately.
Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.
CAUTION
Observe the following instructions. Otherwise, an accident may occur re- sulting in death or serious injuries. D Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous han- dling characteristics resulting in loss of control.
D Four−wheel drive models:
Do not use wheels of different brands, sizes and types, as this may handling characteristics resulting in loss of control.
dangerous
cause
252
HILUX (Q) OM71122E
07/12/21
SECTION 7− 3
DO−IT−YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
254
256
256
258
258
253
HILUX (Q) OM71122E
07/12/21
Checking battery condition— —Precautions
CAUTION
BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-
tery with tools.
D Do not smoke or light a match near
the battery.
The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or
clothes.
D Never ingest electrolyte. D Wear protective safety glasses when
working near the battery.
D Keep children away from the bat-
tery.
254
EMERGENCY MEASURES D If electrolyte gets in your eyes, flush your eyes with clean water and immediately immediate get medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.
D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.
D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.
D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.
—Checking battery exterior
Terminals
Ground cable
73h002
Hold−down clamp
Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If
the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.
b. If
the terminal connections are loose, tighten their clamp nuts—but do not overtighten.
c. Tighten the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
HILUX (Q) OM71122E
NOTICE
z Be sure the engine and all accesso- ries are off before preforming main- tenance.
z When checking the battery, remove the ground cable from the negative terminal first and rein- stall
(“−” mark)
it last.
z Be careful not to cause a short cir-
cuit with tools.
z Take care no solution gets into the
battery when washing it.
—Checking battery fluid
Upper line
73h001
Lower line
CHECKING BY FLUID LEVEL LINES The fluid (electrolyte) level must be be- tween the upper and lower lines. When checking the fluid level, look at all six cells, not If add distilled water. DISTILLED WATER”.)
is lower than the lower line, “ADDING
just one or two.
the level
(See
07/12/21
Low
O.K.
ADDING DISTILLED WATER 1. Remove the vent plugs. 2. Add distilled water
to cells needing
fluid. the side of your battery is covered, If check the water level by looking down directly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess elec- trolyte could squirt out of the battery during heavy charging, causing corro- sion or damage.
255
HILUX (Q) OM71122E
07/12/21
Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. Remove the vent plugs. 2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Be sure the power switch on the re- is off when connecting the charger charger cables to the battery and when disconnecting them.
Checking and replacing fuses
73i022
73i023
Good
Blown
Good
Blown
CAUTION
Type A
Type C
D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.
D Be sure to remove the vent plugs
before recharging.
NOTICE
Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.
256
73i030
73i024
Good
Blown
Good
Blown
Type B
Type D
HILUX (Q) OM71122E
07/12/21
Good
Blown
73i025a
73i002a
If any of
the headlights or other electrical If components do not work, check the fuses. the fuses are blown, they must be replaced. See “Fuse locations” on page 237 for locations of
the fuses.
Good
Blown
73i026a
Type E
Type F
tool
is shown in the illustration.
Turn the engine switch and inoperative component off. Pull the suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See page 272 for the functions controlled by each circuit. Type A and B fuses can be pulled out by the pull−out tool. The location of the pull− out If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. in an If you do not have a spare fuse, emergency you can pull out the “RAD”, “CIG”, or “PWR OUT” fuse, which may be dispensable for normal driving, and use it if
its amperage rating is the same.
257
HILUX (Q) OM71122E
07/12/21
Adding washer fluid If any washer does not work, the wash- er tank may be empty. Add washer fluid. You may use plain water as washer fluid. However, in cold areas where tempera- tures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.
than that specified,
If you cannot use one of the same amper- age, use one that is lower, but as close to the rating as possible. If the amperage is lower the fuse this does not might blow out again but indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies. If the new fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.
CAUTION
Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.
258
Replacing light bulbs— The following illustrations show how to gain access to the bulbs. When replacing a bulb, make sure the engine switch and light switch are off. Use bulbs with the wattage ratings given in the table. The high mounted stoplight consists of a number of LEDs. If any of the LEDs burn out, take your vehicle to your Toyota deal- er to have the light replaced.
CAUTION
D To prevent burning yourself, do not replace the light bulbs while they are hot.
can
D Halogen bulbs have pressurized gas inside and require special handling. They if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.
shatter
burst
or
NOTICE
Only use a bulb of the listed type.
HILUX (Q) OM71122E
07/12/21
the lens of exterior
The inside of lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the fogging is caused by the temperature difference between the outside and inside of like the windshield fogs up in the rain. However, if there is a large drop of water on the if inside of there is water pooled inside the light, your Toyota dealer.
the lens, or
the lens,
contact
just
Light bulbs
Type
—Headlights
lights lights lights
Headlights Front driving lights Parking lights Front turn signal Side turn signal Rear turn signal Stop/tail lights Back−up lights License plate lights Interior light Personal
lights
60/55
51
21
21
21/5
21
A: H4 halogen bulbs B: HB4 halogen bulbs C: Single end bulbs (clear) D: Double end bulbs E: Wedge base bulbs (clear) F: Wedge base bulbs (amber)
73h024
1. Open the hood.
For easy access to the right−hand headlight (except for the 1GR−FE en- gine): Release the clips of the air cleaner filter cover, and remove both the cover and filter.
259
HILUX (Q) OM71122E
07/12/21
73h003a
73h004a
73h005a
2. Unplug the connector. Remove the
rubber cover. the connector is tight, wiggle it.
If
3. Release the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring. the the mounting
To install a bulb, align the tabs of bulb with the cutouts of hole.
4. Install
the rubber cover as shown, and fit it securely on the boss. Plug in the connector.
Make sure the rubber cover fits securely on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.
260
HILUX (Q) OM71122E
07/12/21
—Front driving lights (on some models)
73F006
73h020
73F008
1. Turn the bulb base counterclockwise to the front of the vehicle as shown.
2. Pull the bulb out of the bulb base. If
the connector is tight, wiggle it.
3. Install
the bulb base by turning it clockwise to the front of the vehicle. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.
261
HILUX (Q) OM71122E
07/12/21
—Front turn signal
lights
—Parking lights
73h024
73h006a
73h008
For easy access to the right−hand front turn signal light (except for the 1GR−FE engine): Release the clips of the air cleaner filter cover, and remove both the cover and filter.
262
73h007a
73h009
HILUX (Q) OM71122E
07/12/21
—Side turn signal lights
—Rear turn signal, stop/tail and back−up lights
73h010
73h012
73h013
Front of vehicle
73h011
Use a Phillips−head screwdriver.
73h014
263
HILUX (Q) OM71122E
07/12/21
—License plate lights
73h015
73h016
73h018
light
a: Stop/tail b: Rear turn signal c: Back−up light
light
264
73h017
HILUX (Q) OM71122E
07/12/21
SECTION 8
SPECIFICATIONS Dimensions Engine Fuel Service specifications Tires Fuses
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
266
266
266
267
271
272
265
HILUX (Q) OM71122E
07/12/21
Fuel Fuel
type:
1GR−FE engine—
Unleaded gasoline Research Octane Number 91 or higher. For improved vehicle performance, the use of pre- mium unleaded gasoline with a Re- search Octane Number of 95 or higher is recommended.
2TR−FE engine—
Unleaded gasoline Research Octane Number 91 or higher
1KD−FTV engine—
Diesel (cetane index 45) or higher
fuel, cetane number 50
Fuel
tank capacity, L (gal.,
76.0 (20.1, 16.7)
lmp. gal.):
Engine Model:
1GR−FE, 2TR−FE and 1KD−FTV
Type:
1GR−FE engine
6 cylinder V type, 4 cycle, gasoline
2TR−FE engine
4 cylinder in line, 4 cycle, gasoline
1KD−FTV engine
4 cylinder in line, 4 cycle, diesel (with turbocharger)
Bore and stroke, mm (in.):
1GR−FE engine
94.0 × 95.0 (3.70 × 3.74)
2TR−FE engine
95.0 × 95.0 (3.74 × 3.74)
1KD−FTV engine
96.0 × 103.0 (3.78 × 4.06)
Displacement, cm3 (cu.
in.):
1GR−FE engine 2TR−FE engine 1KD−FTV engine
3956 (241.4) 2694 (164.4) 2982 (182.0)
Dimensions Overall
length mm (in.)
Overall width
mm (in.)
5130 (202.0)*1
5255 (206.9)*2
1760 (69.3)*3
1835 (72.2)*4
Overall height mm (in.) 1680 (66.1)*5*7
1695 (66.7)*5*8
1795 (70.7)*6*7
1810 (71.3)*6*8
3085 (121.5)
1510 (59.4)*3
1540 (60.6)*4
1510 (59.4)*3
1540 (60.6)*4
Wheelbase Front tread
mm (in.) mm (in.)
Rear tread
mm (in.)
*1: Without rear step bumper *2: With rear step bumper *3: Without over fender *4: With over fender *5: Two−wheel drive models *6: Four−wheel drive models *7: Single−cab and extra−cab models *8: Double−cab models
266
HILUX (Q) OM71122E
07/12/21
Service specifications ENGINE Valve clearance (engine cold), mm (in.):
1GR−FE engine
Intake Exhaust
0.15—0.25 (0.006—0.010) 0.29—0.39 (0.011—0.015)
2TR−FE engine
Automatic adjustment
1KD−FTV engine
Intake Exhaust
0.20—0.30 (0.008—0.012) 0.35—0.45 (0.014—0.018)
Spark plug type: 1GR−FE engine
DENSO NGK
K20HR−U11
LFR6C11
2TR−FE engine
DENSO
K20HR−U11
Spark plug gap, mm (in.):
1.1 (0.043)
ENGINE LUBRICATION Oil capacity (drain and refill), L (qt.,
Imp. qt.): 1GR−FE engine
With filter Without filter 2TR−FE engine
With filter Without filter 1KD−FTV engine
5.5 (5.8, 4.8) 5.2 (5.5, 4.6)
5.6 (5.9, 4.9) 5.3 (5.6, 4.7)
With filter Without filter
6.9 (7.3, 6.1) 6.6 (7.0, 5.8) “Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to and viscosity.
following
satisfy
grade
the
Oil grade:
Gasoline engine
20W−50 and 15W−40—
API grade SL or SM multigrade engine oil
10W−30 and 5W−30—
API grade SL “Energy−Conserving”, SM “Energy−Conserving” or ILSAC multigrade engine oil
Diesel engine
G−DLD−1, API CF−4 or API CF or
ACEA B1
Recommended oil viscosity (SAE): Gasoline engine
Temperature range anticipated before next oil change
267
HILUX (Q) OM71122E
Diesel engine
COOLING SYSTEM Total capacity, L (qt.,
Imp. qt.):
1GR−FE engine
With manual transmission
With heater Without heater
8.5 (9.0, 7.5) 7.7 (8.1, 6.8)
5W−30 Preferred
With automatic transmission
With heater Without heater
9.8 (10.4, 8.6) 9.0 (9.5, 7.9)
Temperature range anticipated before next oil change
2TR−FE engine With heater Without heater
7.8 (8.2, 6.9) 7.0 (7.4, 6.2)
Please contact your Toyota dealer for fur- ther details.
1KD−FTV engine
With manual transmission
With heater Without heater
9.8 (10.4, 8.6) 9.0 (9.5, 7.9)
With automatic transmission
With heater Without heater
11.1 (11.7, 9.8) 10.3 (10.9, 9.1)
07/12/21
Coolant type:
use
“Toyota Super
is “Toyota Super Long Life Coolant” used in your Toyota vehicle at factory fill. In order to avoid technical problems, only Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life hybrid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and organic acids.) Do not use plain water alone. Please contact your Toyota dealer further details.
for
BATTERY Specific gravity reading at 20_C (68_F):
1.250—1.290
1.160—1.200
1.060—1.100
Charging rates:
Quick charge
Slow charge
Fully charged Half charged Discharged
15 A max. 5 A max.
268
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
CLUTCH Pedal
free play, mm (in.):
5—15 (0.2—0.6)
HILUX (Q) OM71122E
07/12/21
MANUAL TRANSMISSION Oil capacity, L (qt.,
Imp. qt.):
1GR−FE and 1KD−FTV engines
Two−wheel drive models
Four−wheel drive models
2.6 (2.7, 2.3)
2.2 (2.3, 1.9) 2.6 (2.7, 2.3)
2TR−FE engine
Oil type:
Gear oil API GL−4 or GL−5
Recommended oil viscosity:
SAE 75W−90
AUTOMATIC TRANSMISSION 5−speed models— Fluid capacity, L (qt.,
Imp. qt.):
Up to 10.4 (11.0, 9.2)
The fluid capacity is the quantity of refer- ence. If replacement is necessary, contact your Toyota dealer. Fluid type:
Toyota Genuine ATF WS
Change automatic transmission fluid only as necessary.
Generally, it is necessary to change auto- matic transmission fluid only if your ve- hicle is driven under one of the Special Operating Conditions listed in your “War- ranty and Service Booklet”. When chang- ing automatic transmission fluid, use only “Toyota Genuine ATF WS” to aid in assur- ing maximum transmission performance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF WS” may cause deterioration in shift quality, locking up of your transmission accompanied by vibration, and ultimate- ly damage the automatic transmission of your vehicle. Please contact your Toyota dealer for fur- ther details. 4−speed models— Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 2.0 (2.1, 1.8)
Generally, it is necessary to change auto- matic transmission fluid only if your ve- hicle is driven under one of the Special Operating Conditions listed in your “War- ranty and Service Booklet”. When chang- ing automatic transmission fluid, use only “Toyota Genuine ATF Type T−IV” to aid in assuring optimum transmission perfor- mance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF Type T−IV” may cause deterioration in shift quality, locking up of your trans- mission accompanied by vibration, and ultimately damage the automatic trans- mission of your vehicle. Please contact your Toyota dealer for fur- ther details. TRANSFER Oil capacity, L (qt., Imp. qt.):
1.0 (1.1, 0.9)
Fluid type:
Toyota Genuine ATF Type T−IV
Change automatic transmission fluid only as necessary.
Oil type:
Gear oil API GL−4 or GL−5
Recommended oil viscosity:
SAE 75W−90
269
HILUX (Q) OM71122E
07/12/21
STEERING Wheel
free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONrII or III
DIFFERENTIAL Oil capacity, L (qt.,
lmp. qt.):
CHASSIS LUBRICATION Propeller shafts:
Two−wheel drive models
Four−wheel drive models
Front
With A.D.D. Without A.D.D.
Rear type:
Oil
3.2 (3.4, 2.8)
1.7 (1.8, 1.5) 1.5 (1.6, 1.3) 3.4 (3.6, 3.0)
With limited−slip differential
Hypoid gear oil LSD API GL−5
Without
limited−slip differential
Hypoid gear oil API GL−5
Recommended oil viscosity:
With A.D.D.
SAE 75W−90
Without A.D.D.
Above −18_C (0_F)
SAE 90
Below −18_C (0_F)
SAE 80W or 80W−90
Spiders (four−wheel drive models)
Lithium base chassis grease, NLGI
No.2
Slide yoke
Molybdenum−disulfide
lithium base
chassis grease, NLGI No.2 or lithium
base chassis grease, NLGI No.2
BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):
Two−wheel drive models Four−wheel drive models
82 (3.2) 89 (3.5)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Parking brake adjustment when pulled with the force of 200 N (20.4 kgf, 45.0 lbf):
Two−wheel drive models
Four−wheel drive models
6—8 clicks
7—9 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
270
HILUX (Q) OM71122E
07/12/21
Tires Tire size and cold tire inflation pressure: TWO−WHEEL DRIVE MODELS
Model of vehicle Model of vehicle
Tire size Tire size
Front Front
Single cab models Single−cab models
Extra cab models Extra−cab models
Double cab models Double−cab models
195R14C−8PR 106/104S 205/70R15C 106/104S 195R14C−8PR 106/104S 205/70R15C 106/104S 195R14C−8PR 106/104S 205/70R15C 106/104S
240 (2 4 35) 240 (2.4, 35)
260 (2 6 38) 260 (2.6, 38)
260 (2 6 38) 260 (2.6, 38)
kPa (kgf/cm2 or bar, psi)
Rear
Unloaded
300 (3.0, 44) 330 (3.3, 48) 260 (2.6, 38) 290 (2.9, 42) 260 (2.6, 38) 290 (2.9, 42)
Loaded
450 (4 5 65) 450 (4.5, 65)
400 (4 0 58) 400 (4.0, 58)
350 (3 5 51) 350 (3.5, 51)
FOUR−WHEEL DRIVE MODELS
Tire size Tire size
205R16C−8PR 110/108S
255/70R15C 112/110S
Wheel nut torque, N·m (kgf·m, ft·lbf):
Front Front
2(cid:25)0 (2.(cid:25) (cid:3)(cid:22)(cid:27)) 200 (2.0, 29)
kPa (kgf/cm2 or bar, psi)
Rear
Unloaded
240 (2.4, 35) 200 (2.0, 29)
Loaded
320 (3.2, 46) 250 (2.5, 36)
Two−wheel drive models
Steel wheels Aluminum wheels
Four−wheel drive models
152 (15.5, 112) 121 (12.3, 89) 105 (10.7, 77.4)
NOTE: For complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure” on page 247
through “Aluminum wheel precautions” on page 252.
271
HILUX (Q) OM71122E
07/12/21
Fuses
80i001
80i002
80h001
Engine compartment
Front passenger side kick panel
Instrument panel
1. SPARE 25 A: Spare fuse 2. SPARE 15 A: Spare fuse 3. SPARE 10 A: Spare fuse 4. FOG 15 A: Front driving lights 5. HORN 10 A: Horn 6. EFI 25 A: Multiport
fuel tem/sequential multiport system
injection sys- fuel injection
7. PTC NO.1 50 A: Power heater 8. PTC NO.2 30 A: Power heater 9. ABS NO.1 40 A: Anti−lock brake sys-
tem
272
10. FR HTR 40 A: Air conditioning system,
“A/C” fuse
16. AM2 30 A: Engine starter, “ST”, “IGN”
and “INJ” fuses
11. ABS NO.2 30 A: Anti−lock brake sys-
tem
12. RR CLR 40 A: No circuit 13. ALT 100 A: Charging system, “HTR”, “RR CLR”, “ABS NO.2”, “PTC NO.1”, “PTC NO.2”, “PWR OUT”, “STOP”, “TAIL” and “OBD” fuses
“ABS NO.1”,
14. GLOW 80 A: Engine glow system 15. BATT P/I 50 A:
“FOG”,
“HORN” and
“EFI” fuses
17. MAIN 40 A: “H−LP RH” and “H−LP LH”
fuses
18. A/PUMP 50 A: Emission control sys-
tem
19. H−LP RL 20 A: No circuit 20. H−LP LL 20 A: No circuit 21. H−LP RH 20 A: Right−hand headlight 22. H−LP LH 20 A: Left−hand headlight
HILUX (Q) OM71122E
07/12/21
23. ECU−B 7.5 A: Door courtesy switches, power door lock system, wireless re- mote control system, engine immobiliz- er system, headlights and air condition- ing system
24. RAD 15 A: Audio system 25. DOME 7.5 A:
Interior
light, engine switch light, personal light, gauges and meters, clock and wireless remote con- trol system
26. A/F 20 A: Emission control system 27. ETCS 10 A: Multiport
fuel
injection injec-
fuel
system/sequential multiport tion system
28. ALT−S 7.5 A: Charging system 29. TURN−HAZ 15 A: Emergency flashers
and turn signal
lights
30. DCC 30 A: “RAD” fuses
“ECU−B”,
“DOME” and
31. 4WD 20 A: Anti−lock brake system 32. S−HTR 15 A: No circuit 33. DEF 20 A: Rear window defogger and injection system/sequen- fuel
multiport fuel tial multiport
injection system
34. DOOR 25 A: Power door lock system 35. PWR 30 A: Power window
36. INJ 15 A: Multiport
fuel tem/sequential multiport system
injection sys- injection fuel
37. OBD 7.5 A: On−board diagnosis sys-
tem
38. STOP 10 A: Stop lights, high mounted injection sys- stoplight, multiport fuel tem/sequential multiport fuel injection system, anti−lock brake system and shift
lock control system
39. TAIL 10 A: Audio system, gauges and meters, front driving lights, emergency flashers, clock, cigarette lighter, air conditioning system, parking lights, tail lights, license plate lights, multiport fuel injection system/sequential multiport fuel injection system, rear window de- fogger, power heater, automatic trans- mission and multi−information display
40. PWR OUT 15 A: Power outlet 41. ST 7.5 A: Starting system and multi- injection system/sequential
fuel
injection system
port fuel multiport
42. A/C 10 A: Air conditioning system 43. MET 7.5 A: Gauges and meters 44. CIG 15 A: Cigarette lighter
45. ACC 7.5 A: Audio system, power out- let, clock, power rear view mirror con- trol system, shift lock control system and multi−information display
46. IGN 7.5 A: Multiport fuel tem/sequential multiport system, SRS airbags, engine immobilizer system
injection sys- injection fuel fuel pump and
47. WIP 20 A: Windshield wiper and wash-
er
48. ECU−IG & GAUGE 10 A: Air condition- ing system, charging system, anti−lock brake system, emergency flashers, turn signal lights, back−up lights, automatic transmission indicator lights, multiport injection system/sequential multi- fuel port fuel injection system, power win- dow, shift lock control system, gauges and meters, rear window defogger, headlights, door switches, power door lock system, wireless re- mote control system, multi−information display and passenger’s seat belt re- minder light
courtesy
273
HILUX (Q) OM71122E
07/12/21
274
HILUX (Q) OM71122E
07/12/21
SECTION 9
INDEX
275
HILUX (Q) OM71122E
07/12/21
Adding washer fluid Adjustment
. . . . . . . . . . . . . . . . . .
258
. . . . . . . . . . . . . . . . . . . . .
Front seats Seat belt Air bleeding Air conditioning filter Air conditioning system Airbag Aluminum wheel precautions Anti−glare inside rear view mirror Anti−lock brake system
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30, 31
35
197
144
138
43
252
72
warning light
Anti−theft steering column lock Appearance care
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
96
. . . . . . . . . . . . . . .
Cleaning the interior Protecting your Toyota
from corrosion
Washing and waxing
Audio system Automatic transmission
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
222
223
112
Driving with an automatic
transmission
Shift pattern Shifting speed
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97, 98
97, 98
97, 98
Automatic transmission fluid temperature warning light
Auxiliary box Auxiliary catch, Engine hood
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
158
22
Battery
Checking battery condition Gas caution Handling safety Recharging precautions Winter driving tips
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before starting the engine Bottle holders Brake pad wear indicators Brake system Brake system warning light Brakes
Pad wear indicators Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Break−in tips Brightness control
254
254
254
256
186
180
160
174
172
85
174
107
165
76
Carbon monoxide caution Cassette player Catalytic converter Center vents Charging system warning light Checking and replacing fuses Checking the engine oil level Checking the radiator,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
condenser and intercooler
. . . . . . . . . .
169
112
168
144
85
256
242
246
Child restraint
. . . . . . . . . . . . . . .
Child restraint system Installation Precautions Types of child restraint system
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint anchorages Cigarette lighter and ashtrays Cleaning the interior Clock Cold weather, Operation Compact disc changer controller Compact disc player Condenser,
50
52, 63, 65
49
51
61
155
226
154
186
112
112
. . . . . . . . . . . . . . . . . . . . . .
Checking the condenser Controls, Instrument panel Cooling system Coolant level Engine overheating Radiator and reservoir Radiator cap Winter driving tips Corrosion prevention Cruise control Cup holder, Instrument panel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
246
2, 4
245
201
245
201
186
222
108
158
276
HILUX (Q) OM71122E
07/12/21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defogger, Rear window Differential, Limited slip Dimmer switch, Headlight Directional signals Do−it−yourself maintenance, Service precautions Does your vehicle need repairing? Doors, Side doors Driver’s seat belt reminder light Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
176
74
74
238
231
17
85
Automatic transmission Driving tips Manual transmission
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
97, 98
180
103
184
Driving in the rain Driving light switch ,
Front driving light switch
. . . . . . . . . . . .
76
Driving tips
184
183
103
Driving in the rain Driving tips in various
. . . . . . . . . . . . . . . . . .
conditions
. . . . . . . . . . . . . . . . . . . . . .
Driving with a manual
transmission
. . . . . . . . . . . . . . . . . . . .
Driving with an automatic
transmission
. . . . . . . . . . . . . . . . .
Economical driving Good driving practice Pre−trip safety check Winter driving tips
. . . . . . . . . . . . . . . .
97, 98
192
97, 98, 103
182
186
165
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
During, Break−in
Economical driving, Saving money
on both fuel and repairs
. . . . . . . . . . . .
192
Electrical system
Battery Fuse locations Fuses
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
254, 256
237
256
75
Emergency flasher switch Emergency, In case of
Bleeding the fuel system Blown fuse Emergency flasher switch Flat tire If you cannot increase
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
256
75
202
engine speed
If you lose your keys If your engine stalls
while driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle becomes stuck If your vehicle needs to
. . . . . . . . . . . . . . . . . . . . . . . . . .
be towed
If your vehicle will not start Jump starting Overheating Towing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
201
219
200
213
214
196
197
201
214
Engine
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before starting the engine Catalytic converter Checking the coolant level Emission control device Engine compartment Exhaust gas caution Hood release Identification number Oil consumption Oil level Overheating Starting procedure Three−way catalytic converter Turning off an engine with
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
180
168
245
167, 168
234
169
22
177
171
242
201
180
167
turbocharger
. . . . . . . . . . . . . . . . . . . .
182
Engine coolant
Temperature gauge Winter driving tips
Engine coolant temperature gauge Engine immobiliser system Engine oil, Winter driving tips Engine switch Engine switch light Exhaust gas caution
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
186
82
12
186
96
77
169
277
HILUX (Q) OM71122E
07/12/21
Facts about engine oil
consumption
Flasher, Headlight Flat tire
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
171
74
After changing wheels Changing tire If you have a flat tire Jack point Jacking precautions Jacking up Loosening wheel nuts Lowering vehicle Reinstalling wheel ornament Removing wheel ornament Wheel block Wheel nuts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor mat Fluid level, Washer fluid Foreign countries, Operation in Four−wheel drive,
212
209
202
207
202
208
207
210
211
206
206
210
160
258
167
Operating the four−wheel drive system
Front passenger’s seat Front seat, Moving front
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
31
passenger’s seat
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
29
Front seats
278
Fuel
Bleeding the fuel system Draining fuel filter water Filler door opener Fuel economy Gauge Operation in foreign countries Tank cap
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filter, Draining fuel filter water Fuel information Fuel pump shut off system Fuel system warning light Fuse, Fuse box