Download PDF Manual


Tools: (cid:1) Rag or paper towel (cid:1) Funnel (only for adding fluid) CHECKING BATTERY CONDITION Tools: (cid:1) Warm water (cid:1) Baking soda (cid:1) Grease (cid:1) Conventional wrench


(for


terminal


clamp bolts)


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


CHECKING AND REPLACING FUSES Parts (if replacement is necessary): (cid:1) Fuse with same amperage rating as


original


ADDING WASHER FLUID Parts: (cid:1) Water (cid:1) Washer fluid containing antifreeze


(for winter use)


Tools: (cid:1) Funnel REPLACING LIGHT BULBS Parts: (cid:1) Bulb with same number and wattage rating as original (See charts in “Re- placing in Section 7- 3.)


light bulbs” on page 369


Tools: (cid:1) Screwdriver


345


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


346


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


SECTION 7- 2


DO- IT- YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level Checking the engine coolant level Checking the radiator and condenser Checking brake fluid Checking power steering fluid Checking tire inflation pressure Checking and replacing tires Rotating tires Installing snow tires and chains Replacing wheels Aluminum wheel precautions


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


348
350
351
352
352
353
356
358
359
361
361


347


2005 AVALON from Jan. ’05 Prod. (OM41408U)


Checking the engine oil level


Low level


Full level


Add oil


O.K.


Too full


With the engine at operating tempera- ture and turned off, check the oil level on the dipstick. 1. To get a correct reading, the vehicle should be on level ground. After turning off the engine, wait a few minutes for the oil to drain back into the bottom of the engine.


2. Pull the dipstick out, hold a rag under


the end and wipe it clean.


3. Reinsert the dipstick—push it in as far as it will go, or the reading will not be correct.


4. Pull the dipstick out and look at the oil the


level while holding a rag under end.


348


’05 AVALON_U (L/O 0501)


CAUTION


NOTICE


(cid:1) Be careful not to spill engine oil on


the vehicle components.


(cid:1) Avoid overfilling, or the engine


could be damaged.


(cid:1) Check the oil level on the dipstick


once again after adding the oil.


Be careful not to touch the hot ex- haust manifold.


NOTICE


Be careful not to drop engine oil on the vehicle components.


If the oil level is below or only slightly above the low level, add engine oil of the same type as already in the engine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. We recommend that you use a funnel when adding oil. The approximate quantity of oil needed to raise the level between low and full on the dipstick is indicated below for reference. When the level reaches within the correct range, install the filler cap hand- tight. Oil quantity, L (qt., Imp. qt.):


1.5 (1.6, 1.3)


2005 AVALON from Jan. ’05 Prod. (OM41408U)


ENGINE OIL SELECTION “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:


following


is used


satisfy


the


API grade SL “Energy- Conserving” or ILSAC multigrade engine oil


Recommended viscosity:


SAE 5W- 30


Outside temperature


’05 AVALON_U (L/O 0501)


SAE 5W- 30 is the best choice for good fuel economy and good starting in cold weather. is not available, SAE If SAE 5W- 30 10W- 30 may be used. However, it should be replaced with SAE 5W- 30 at the next oil change.


API service symbol


ILSAC certification mark


349


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Oil identification marks Either or both API registered marks are added to some oil containers to help you select the oil you should use. The API Service Symbol is located any- where on the outside of the container. The top portion of the label shows the oil quality by API (American Petroleum Insti- tute) designations such as SL. The center portion of the label shows the SAE viscos- ity grade such as SAE 5W- 30. “Energy- Conserving” shown in the lower portion, indicates that the oil has fuel- saving ca- pabilities. The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is displayed on the front of the container.


350


To ensure excellent lubrication perfor- mance for your engine, “Toyota Genuine Motor Oil” is available, which has been specifically for all Toyota engines. Please contact your Toyota dealer for fur- ther details about “Toyota Genuine Motor Oil”.


tested and approved


type, see “Coolant


Checking the engine coolant level Look at the see- through coolant reser- voir when the engine is cold. The cool- ant level is satisfactory if it is between the “F” and “L” lines on the reservoir. If the level is low, add the coolant. (For the coolant type selection” described below.) The coolant level in the reservoir will vary with engine temperature. However, if the level line, add coolant. Bring the level up to the “F” line. If the coolant level drops within a short time after replenishing, there may be a leak the radiator, hoses, radiator cap and drain cock and water pump. If you can find no leak, have your Toyota dealer test the cap pressure and check for leaks in the cooling system.


the system. Visually check


is on or below


the “L”


in


CAUTION


To prevent burning yourself, do not remove the radiator cap when the en- gine is hot.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


is a


hybrid


organic


long- life


improper coolants may damage


Coolant type selection Use of your engine cooling system. Only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non- silicate, non- amine, non- nitrite, and non- borate coolant with long- life technology. (Coolant hybrid organic acid acid with technology low phosphates and organic acids.) For the U.S.A.—“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deionized water. This coolant pro- vides protection down -35(cid:2)C (- 31(cid:2)F). For Canada—“Toyota Super Long Life Coolant” is a mixture of 55% coolant and 45% deionized water. This coolant pro- vides protection down -42(cid:2)C (- 44(cid:2)F).


combination of


to about


to about


NOTICE


Do not use plain water alone.


Toyota recommends “Toyota Super Long Life Coolant”, which has been tested to ensure that it will not cause corrosion nor result in malfunction of your engine coolant system with proper usage. “Toyota formulated Super Long Life Coolant” with acid technology and has been specifically designed to avoid engine cooling system malfunction on Toyota vehicles. Please contact your Toyota dealer further details.


is organic


long- life


hybrid


for


Checking the radiator and condenser If any of the above parts are extremely dirty or you are not sure of their condi- tion, take your vehicle to a Toyota dealer.


CAUTION


To prevent burning yourself, be care- ful not to touch the radiator or con- denser when the engine is hot.


NOTICE


To prevent damage to the radiator and condenser, do not perform the work by yourself.


351


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Checking brake fluid


Checking power steering fluid


If the level is low, add SAE J1703 or FMVSS No.116 DOT 3 brake fluid to the brake reservoir. Remove and replace the reservoir cap by hand. Fill the brake fluid to the dotted line. This brings the fluid to the correct level when you put the cap back on. Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air, and excess moisture can cause a dangerous loss of braking.


CAUTION


Take care when filling the reservoir because brake fluid can harm your hands or eyes. If fluid gets on your hands or in your eyes, flush the af- fected area with clean water immedi- ately. If you still feel uncomfortable with your hands or eyes, go to the doctor.


NOTICE


If you spill the fluid, be sure to wash it off with water to prevent it from damaging the parts or paint.


reservoir. The


To check the fluid level, simply look at the see- through level should be between the “MAX” and “MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear. So be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem.


352


If cold O.K.


If hot O.K.


Close


Open


If hot add


If cold add


Check the fluid level through the reser- voir. If necessary, add automatic trans- mission fluid DEXRON(cid:3)II or III. If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60(cid:2)C—80(cid:2)C or 140(cid:2)F—175(cid:2)F). You may also check the level when the fluid is temperature, 10(cid:2)C—30(cid:2)C or 50(cid:2)F—85(cid:2)F) if the engine has not been run for about five hours.


(about


room


cold


2005 AVALON from Jan. ’05 Prod. (OM41408U)


Clean all dirt from the outside of the res- ervoir tank and look at the fluid level. If the fluid is cold, the level should be in the “COLD” range. Similarly, if it is hot, the fluid level should be in the “HOT” range. If the level is at the low side of either range, add automatic fluid DEXRON(cid:3)II or III to bring the level within the range. To remove the reservoir cap, turn it coun- terclockwise and it, turn it clockwise. After replacing the reser- voir cap, visually check the steering box case, vane pump and hose connections for leaks or damage.


lift up. To reinstall


transmission


CAUTION


The reservoir tank may be hot so be careful not to burn yourself.


NOTICE


Avoid overfilling, or the power steer- ing could be damaged.


’05 AVALON_U (L/O 0501)


Checking tire inflation pressure


Keep your tire inflation pressures at the proper level. The recommended cold tire inflation pressures, tire sizes and the com- bined weight of occupants and cargo (vehicle capacity weight) are de- scribed on page 374 in Section 8. They are also on the tire and loading information label. You should check the tire inflation pressure every two weeks, or at least once a month. And do not forget the spare!


353


2005 AVALON from Jan. ’05 Prod. (OM41408U)


should


pressure


following


instructions


The for checking tire inflation pressure should be observed: (cid:1) The


be checked only when the tires are cold. If your vehicle has been parked for at least 3 hours and has not been driven for more than 1.5
km or 1 mile since, you will get an accurate cold tire inflation pres- sure reading.


(cid:1) Always use a tire pressure gauge. The appearance of a tire can be misleading. Besides, tire inflation pressures that are even just a few pounds off can degrade ride and handling.


(cid:1) Take special care when adding air to the compact spare tire. The smaller tire size can gain pressure very quickly. Add com- pressed air in small quantities and check the pressure often until it reaches the specified pressure.


354


’05 AVALON_U (L/O 0501)


(cid:1) Do not bleed or reduce tire inflation pressure after driving. It is normal for the tire inflation pressure to be higher after driving. (cid:1) Never exceed the vehicle capac- ity weight. Passenger and lug- gage weight should be located so that the vehicle is balanced.


Tire pressure gauge


INSPECTION AND ADJUSTMENT PROCEDURE 1. Remove the tire valve cap. 2. Press the tip of the tire pressure


gauge to the tire valve.


3. Read the pressure using the grad-


uations of the gauge.


4. In case the tire inflation pressure is not within the prescribed range, insert the compressed air from the valve. In case of applying too much air, press the center of the valve and release the air to adjust.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


5. After completing the tire inflation pressure measurement and ad- justment, apply soapy water to the valve and check for leakage.


6. Install the tire valve cap. If a gauge and air pump are not avail- able, have your vehicle checked by your Toyota dealer.


CAUTION


Be sure to reinstall the tire valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as pos- sible.


Incorrect tire inflation pressure may waste fuel, reduce the comfort of driv- ing, reduce tire life and make your ve- hicle less safe to drive. If a tire frequently needs refilling, have it checked by your Toyota deal- er.


CAUTION


Keep your tires properly inflated. Otherwise, the following condi- tions may occur and cause an ac- cident resulting in death or seri- ous injuries. Low tire pressure (underinfla- tion)— (cid:1) Excessive wear (cid:1) Uneven wear (cid:1) Poor handling (cid:1) Possibility of blowouts from an


overheated tire


(cid:1) Poor sealing of the tire bead (cid:1) Wheel deformation and/or tire


separation


(cid:1) A greater possibility of tire


damage from road hazards


High tire pressure (overinfla- tion)— (cid:1) Poor handling (cid:1) Excessive wear (cid:1) Uneven wear (cid:1) A greater possibility of tire


damage from road hazards


355


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Checking and replacing tires


Tread wear indicator


CHECKING YOUR TIRES Check the tire’s tread for tread wear indicators. If the indicators show, replace the tires. The loca- tion of tread wear indicators is shown by the “TWI” or “D ” marks, etc., molded on the sidewall of each tire.


356


The tires on your Toyota have built- in tread wear indicators to help you know when the tires need replace- ment. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indica- tors will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced. The lower the tread, the higher the risk of skidding. The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.). If you have tire damage such as cuts, splits, cracks deep enough to expose the fabric, or bulges indi- cating internal damage, the tire should be replaced. If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Toyota dealer.


If air loss occurs while driving, do not continue driving. Driving even a short distance can damage a tire beyond repair. Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious. Tires deteriorate with age even if they have never or seldom been used. This applies also to the spare tire and tires stored for future use.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


REPLACING YOUR TIRES When replacing a tire, use a tire of the same size and construction, and the same or greater maximum load as the originally installed tires. Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance be- tween the body and tires or snow chains. Check that the maximum load of the replaced tire is greater than 1/2 of the Gross Axle Weight Ratings (GAWR) of either the front axle or the rear axle, whichever is greater. As for the maximum load of the tire, see the load limit at maximum cold tire inflation pressure mentioned on the sidewall of the tire, and as for the Gross Axle Weight Ratings (GAWR), see the Cer- tification Label. For details about the side wall of the tire and the Certification Label, see pages 269 and 271.


’05 AVALON_U (L/O 0501)


CAUTION


Observe the following instruc- tions. Otherwise, an accident may occur resulting in death or serious injuries. (cid:1) Do not mix radial, bias belted, or bias- ply tires on your ve- hicle, as this may cause dan- gerous handling characteris- tics resulting in loss of control. (cid:1) Do not use tires other than the manufacturer’s recommended size, as this may cause danger- ous handling characteristics resulting in loss of control.


Toyota recommends all four tires, or at least both of the front or rear tires be replaced at a time as a set. See “If you have a flat tire” on page 311 for tire change procedure. When a tire is replaced, the wheel should always be balanced. An unbalanced wheel may affect ve- hicle handling and tire life. Wheels can get out of balance with regular use and should therefore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one.


357


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Rotating tires


With a spare tire of the same wheel type as the installed tires


With a spare tire of different wheel type from the installed tires


358


Manual


To equalize the wear and help ex- tend tire life, Toyota recommends that you rotate your tires accord- ing to the maintenance schedule. (For scheduled maintenance infor- mation, please refer to the “Sched- uled Maintenance Guide” or “Own- er’s Supplement”.) However, the most appropriate tim- ing for tire rotation may vary ac- cording to your driving habits and road surface conditions. See “If you have a flat tire” on page 311 in Section 4 for tire change proce- dure. When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pres- sure, improper wheel alignment, out- of- balance wheels, or severe braking.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


CAUTION


Do not include a compact spare tire when rotating the tires. It is designed for temporary use only.


’05 AVALON_U (L/O 0501)


Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires provide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select tires of the same size, construction and load capacity as the originally installed tires. Do not use tires other than those men- tioned above. Do not install studded tires without first checking local regulations for possible restrictions.


CAUTION


Do not use snow tires other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


SNOW TIRE INSTALLATION Snow tires should be installed on all wheels. Installing snow tires on the front wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control. When storing removed tires, you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replacing.


CAUTION


(cid:1) Do not drive with the snow tires


incorrectly inflated.


(cid:1) Never drive over 120 km/h (75 mph)


with any type of snow tires.


359


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Side chain


Regulations regarding the use of tire chains vary according to location or type of road, so always check local reg- ulations before installing chains.


NOTICE


Cross chain


If the wrong combination of tire and chain is used, the chains could dam- age the vehicle body.


the


rear driving


CHAIN INSTALLATION Install the chains on the front tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer. If wheel covers are used, they will be scratched by the chain band, so remove the covers before putting on the chains.


0.5—1.0


TIRE CHAIN SELECTION Use the tire chains of correct size. For P215/60R16 and P215/55R17 use the following type chains.


tires,


A Diameter of side chain B Width of side chain C Length of side chain D Diameter of cross chain E Width of cross chain F Length of cross chain


mm (in.) 3 (0.12) 10 (0.39) 30 (1.18) 4 (0.16) 14 (0.55) 25 (0.98)


360


CAUTION


(cid:1) Do not exceed 50 km/h (30 mph) or recom- is


the chain manufacturer’s mended speed lower.


limit, whichever


(cid:1) Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.


(cid:1) Avoid sharp turns or locked- wheel braking, as use of chains may ad- versely affect vehicle handling.


(cid:1) When driving with chains installed, to drive carefully. Slow be sure down before entering curves to avoid losing control of the vehicle. Otherwise an accident may occur.


NOTICE


Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace a damaged wheel, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. This must be observed on compact spare tires, too. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.


Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.


CAUTION


Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


Aluminum wheel precautions (cid:1) When aluminum wheels, check tight after driving your vehicle the first 1600
km (1000 miles).


the wheel nuts are


installing that


repaired, or (cid:1) If you have changed your the wheel nuts are still tight after driving 1600 km (1000 miles).


rotated, tires, check


that


(cid:1) When using tire chains, be careful not


to damage the aluminum wheels.


(cid:1) Use only Toyota wheel nuts and for your aluminum


wrench designed wheels.


(cid:1) When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.


(cid:1) As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.


361


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


362


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


SECTION 7- 3


DO- IT- YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Replacing the wiper blades Adding washer fluid Checking the headlight aim Replacing light bulbs


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


364
365
366
367
367
368
369


363


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Checking battery condition— —Precautions


CAUTION


BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. (cid:1) Do not cause a spark from the bat-


tery with tools.


(cid:1) Do not smoke or light a match near


the battery.


The electrolyte contains poisonous and corrosive sulfuric acid. (cid:1) Avoid contact with eyes, skin or


clothes.


(cid:1) Never ingest electrolyte. (cid:1) Wear protective safety glasses when


working near the battery.


(cid:1) Keep children away from the bat-


tery.


(cid:1) If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.


(cid:1) If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.


(cid:1) If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.


EMERGENCY MEASURES (cid:1) If electrolyte gets


in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.


and get


364


—Checking battery exterior


Terminals


Hold- down clamp


Ground cable


Check the battery for corroded or loose terminal connections, cracks, or loose hold- down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.


b. If the terminal connections are loose, their clamp nuts—but do not


tighten overtighten.


c. Tighten


the hold- down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


—Checking battery condition


NOTICE


Type A


(cid:1) Be sure the engine and all accesso- ries are off before performing main- tenance.


(cid:1) When checking the battery, remove the ground cable from the negative terminal (“-” mark) first and rein- stall it last.


(cid:1) Be careful not to cause a short cir-


cuit with tools.


(cid:1) Take care no solution gets into the


battery when washing it.


If the battery is disconnected or run down, the power window and moon roof may not operate automatically and the jam protection function will not function cor- rectly after you reconnect, replace or re- charge the battery. In any of these cases, you should normalize each system. To normalize them, see “Power windows” on page 40 and “Electric moon roof” on page 51 in Section 1- 2.


Green


Dark


Clear or light yellow


Type B


Blue


White


Red


CHECKING BY INDICATOR Check the battery condition by the indi- cator color.


Indicator color


Type A


Type B


Condition Condition


Green


Blue


Good


Dark


White


Clear or


light yellow


Red


Charging necessary. Have battery checked by your Toyota dealer. Have battery checked by your Toyota dealer.


Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.


2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.


is off when connecting


CAUTION


(cid:1) Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.


(cid:1) Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.


NOTICE


Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.


365


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Checking and replacing fuses


Good


Blown


Good


Blown


Type A


Type B


366


If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” on page 341 in Sec- tion 7- 1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull the suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See page 379 in Section 8 for the functions controlled by each circuit.


Type B fuses—When any of the fuses are blown, contact your Toyota dealer. Type A fuses can be pulled out by the pull- out tool. The location of the pull- out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “MIR HTR”, “CIG” or “A/C” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close to the rating as possible. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.


that specified,


lower


than


the


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Replacing the wiper blades


the new


If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.


CAUTION


Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.


When the wipers no longer clean ade- quately, the wiper blades may be worn or cracked, requiring replacement. To remove the wiper blade from the arm, pull the blade in the direction of the arrow while squeezing the clip.


NOTICE


Be careful not to scratch the glass surface with the wiper frame.


Adding washer fluid If any washer does not work, the low windshield washer fluid level warning light comes on, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. However, in cold areas where tempera- tures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.


NOTICE


Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.


367


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Checking the headlight aim (with discharge headlight)—


Removing clip


Remove the cover clips with a Phillips- head screwdriver and remove the cov- ers. the cover clip and Remove and cover as shown in the following illustra- tions.


install


368


Installing clip


1: Vertical movement adjusting bolt 1
2: Vertical movement adjusting bolt 2


Before checking the headlight aim: 1. Be sure that the body around the head-


light is not deformed.


2. Park the vehicle on a level spot. 3. The driver gets into the driver’s seat and puts the vehicle in a state ready- ing for a driving (with a full tank). 4. Bounce the vehicle several times.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


—Adjusting the vertical aiming


1. Turn


the vertical movement adjusting bolt 1 in either direction using a Phil- lips- head screwdriver. At time, keep the turning direction and number of turns in mind.


this


’05 AVALON_U (L/O 0501)


following


illustrations show how


Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.


CAUTION


(cid:1) To prevent burning yourself, do not replace the light bulbs while they are hot.


(cid:1) Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.


2. Turn


the vertical movement adjusting bolt 2 the same number of turns and in the same direction as step 1 using a Phillips- head screwdriver.


369


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Vehicles with discharge headlights— (cid:1) Do not touch the high voltage sock- the headlight turns on. is momentarily generated injury by


et when 20000 V and may cause severe electric shock.


(cid:1) Do not disassemble, repair or take apart the headlight bulbs, connec- tor, power supply circuits and ro- tated components. Or you may be injured by electric shocks. Call your dealer when the headlights fail to work or have to be replaced or dis- posed of.


NOTICE


Only use a bulb of the listed type.


370


the


The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogs up in the rain. However, if there large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.


inside of


inside


lens,


is a


just


like


the


the


Light bulbs


Headlights (low)


Discharge bulbs Halogen bulbs


Headlights (high) Front fog lights


Front turn signal/parking lights Front side marker lights Rear turn signal lights Stop/tail lights


Rear side marker lights Tail lights


Back- up lights


License plate lights Interior light


W Type


Bulb No.


D2R


9006


9005


9006


35


51


60


51


3457A


27/7


194


469


3.8


21


7443


21/5


194


194


921


194


W5W


3.8


3.8


18


3.8


2005 AVALON from Jan. ’05 Prod. (OM41408U)


W Type


Light bulbs


Front personal lights Rear personal lights Vanity lights


Glove box light


Door courtesy lights Trunk light


Bulb No.


W5W


W5W


7065


74


168


1.4


1.2


2825


4.8


A: D2R discharge bulbs B: HB4 halogen bulbs C: HB3 halogen bulbs D: Wedge base bulbs (amber) E: Wedge base bulbs (clear) F: Double end bulbs


’05 AVALON_U (L/O 0501)


—Headlights, front fog, front turn signal/parking, front side marker, tail and back- up lights If either the left or right headlights, front turn signal/parking, front side marker, tail or back- up lights burns out, contact your Toyota dealer.


front


fog,


NOTICE


Do not try to replace the headlights, front fog, front turn signal/parking, front side marker, tail or back-up light bulbs by yourself. You may dam- age the vehicle.


—Rear turn signal, stop/tail and rear side marker lights


371


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


—License plate lights


a: Rear turn signal light b: Stop/tail light c: Rear side marker light


Use a Flat- bladed screwdriver.


372


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


SECTION 8


SPECIFICATIONS Specifications Dimensions and weights Engine Fuel Service specifications Tires Fuses


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


374
374
375
375
378
379


373


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Dimensions and weights


Overall length


Overall width Overall height* 1


Wheelbase


Front tread


Rear tread


Vehicle capacity weight (occupants + luggage) Towing capacity* 2 (trailer weight + cargo weight) * 1: Unladen vehicle * 2: For Canada only


mm (in.)


5010 (197.2)


mm (in.)


1850


(72.8)


mm (in.)


1485


(58.5)


mm (in.)


2820 (111.0)


mm (in.)


1581


(62.2)


mm (in.)


1570


(61.8)


kg (lb.)


kg (lb.)


397


(875)


454 (1000)


Engine Model:


2GR- FE


Type:


6 cylinder V type 4 cycle, gasoline


Bore and stroke, mm (in.):


94.0 (cid:1) 83.0 (3.70 (cid:1) 3.27)


Displacement, cm3 (cu. in.):


3456 (210.9)


374


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Fuel Fuel type:


Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher. For improved vehicle performance, the use of premium unleaded gasoline with an Octane Rating of 91 (Research Oc- tane Number 96) or higher is recom- mended.


Fuel tank capacity, L (gal., Imp. gal.):


70 (18.5, 15.4)


Service specifications ENGINE Spark plug type:


DENSO


FK20HR11


Spark plug gap, mm (in.):


1.1 (0.043)


NOTICE


Use only above spark plug and do not adjust gaps for your engine perfor- mance smooth drive-ability.


ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):


With filter Without filter


6.1 (6.4, 5.4) 5.7 (6.0, 5.0) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:


following


is used


satisfy


the


API grade SL “Energy- Conserving” or ILSAC multigrade engine oil.


Recommended oil viscosity:


SAE 5W- 30


Outside temperature


Please contact your Toyota dealer for fur- ther details.


375


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


COOLING SYSTEM Total capacity, L (qt., Imp. qt.):


BATTERY Open voltage* at 20(cid:1)C (68(cid:1)F):


12.6—12.8 V 12.2—12.4 V 11.8—12.0 V


* : Voltage


Fully charged Half charged Discharged


that


is checked 20 minutes after the key is removed (vehicles with key cylinder- type ignition switch) or the engine (vehicles with smart key system) with all the lights turned off


turned off


is


Charging rates:


5 A max.


AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.):


Up to 3.5 (3.7, 3.1)


Fluid type:


Toyota Genuine ATF WS


Change automatic transmission fluid only as necessary.


8.3 (8.8, 7.3)


Coolant type:


“Toyota Super Long Life Coolant” is used in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non- silicate, non- amine, non- nitrite, and non- borate coolant with long- life hybrid organic acid technology. (Coolant with long- life hybrid organic acid technology is a combination of low phosphates and organic acids.) Do not use plain water alone. Please contact your Toyota dealer for further details.


376


it


in


listed


Guide”


is necessary


Generally, to change automatic transmission fluid only if your vehicle is driven under one of the Special Operating Conditions your “Scheduled Maintenance or “Owner’s Manual Supplement”. When changing the automatic transmission fluid, use only “Toyota Genuine ATF WS” (ATF JWS3324 or NWS9638) to aid in assuring maximum transaxle performance. Notice: Using automatic transmission fluid other than “Toyota Genuine ATF WS” may cause deterioration in shift quality, locking up of your transmission accompanied by vibration, and ultimate- ly damage the automatic transmission of your vehicle. Please contact your Toyota dealer for fur- ther details.


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):


77 (3.0)


Pedal free play, mm (in.):


1—6 (0.04—0.24)


Pad wear limit, mm (in.):


1.0 (0.04)


Lining wear limit, mm (in.):


1.0 (0.04)


Parking brake adjustment when depressed with the force of 294 N (30 kgf, 66.1 lbf):


9—11 clicks


Fluid type:


SAE J1703 or FMVSS No.116 DOT 3


STEERING Wheel free play:


Less than 30 mm (1.2 in.)


Power steering fluid type:


Automatic transmission fluid DEXRON(cid:2)II or III


377


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Tires Tire size and cold tire inflation pressure: Standard tires


kPa (kgf/cm2 or bar, psi)


Tire size Tire size


P215/60R16 94V P215/55R17 93V


Tire inflation pressure


Under 160 km/h (99 mph) Over 160 km/h (99 mph)


200 (2.0, 29) 220 (2.2, 32)


240 (2.4, 35) 260 (2.6, 38)


Wheel size Wheel size


16 (cid:1) 6 1/2JJ


17 (cid:1) 7JJ


When driving under the above vehicle load conditions at sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by- law, inflate the front and rear tires to 280 kPa (2.8 kgf/cm2 or bar, 41 psi) provided that it does not exceed the maximum cold tire pressure molded on the tire sidewall. Compact spare tire T155/70R17 110M Wheel nut torque, N·m (kgf·m, ft·lbf):


kPa (kgf/cm2 or bar, psi)


Wheel size 14 (cid:1) 4T


420 (4.2, 60)


103 (10.5, 76)


NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pres-


sure” through “Aluminum wheel precautions”, page 353 through 361, in Section 7- 2.


378


2005 AVALON from Jan. ’05 Prod. (OM41408U)


’05 AVALON_U (L/O 0501)


Fuses


6. INJ 15 A: Multiport fuel injection sys- injection


tem/sequential multiport system


fuel


7. STOP NO.1 15 A: Multiplex commu-


nication system


8. STR LOCK 25 A: Steering lock system 9. IMMOBI 7.5 A: Engine immobilizer sys-


tem, smart key system


Instrument panel


Fuses (type A) 1. EFI NO.2 10 A: Multiport fuel injection injec-


system/sequential multiport tion system


fuel


2. STOP NO.2 7.5 A: Stop lights, high mounted stoplight, vehicle stability con- trol system, anti- lock brake system


3. RADAR CC 7.5 A: Vehicle stability


control system


4. HEAD RH LWR 15 A: Right- hand


headlight (low beam)


5. HEAD LH LWR 15 A: Left- hand head-


light (low beam)


Engine compartment


10. AMP 30 A: Audio system 11. TURN/HAZ 15 A: Turn signal lights 12. IG2 25 A: Multiport fuel injection sys- injection


tem/sequential multiport system


fuel


13. ETCS 10 A: Multiport


fuel


system/sequential multiport tion system


injection injec-


fuel


14. ALT- S 7.5 A: Charging system 15. DOOR NO.1 25 A: Multiplex commu-


nication system


16. AM2 7.5 A: Starter system 17. RAD NO.1 15 A: Audio system, center


display, navigation system


18. ECU- B 10 A: Center display, multiplex


communication system


379


2005 AVALON from Jan. ’05 Prod. (OM41408U)


19. DOME 7.5 A: Gauges and meters, clock, front personal lights, door cour- tesy lights, garage door opener, rear personal lights, trunk light


20. S- HORN 7.5 A: Horn 21. WASHER 20 A: Windshield washer 22. A/F 25 A: Air fuel ratio sensor 23. HEAD RH UPR 15 A: Right- had head-


light (high beam)


24. HEAD LH UPR 15 A: Left- hand head-


light (high beam)


25. HORN 10 A: Horn 26. EFI NO.1 25 A: Multiport fuel injection injec-


system/sequential multiport tion system, fuel pump


fuel


27. RR DOOR 25 A: Power window (for


rear right passenger)


28. RL DOOR 25 A: Power window (for


rear left passenger)


29. FR DOOR 25 A: Power window (front passenger), driving position memory system


30. FOG 15 A: Front fog lights 31. OBD 7.5 A: On- board diagnosis sys-


tem


32. MPX- B 7.5 A: Multiplex communication


system


380


’05 AVALON_U (L/O 0501)


33. P/W 25 A: Power widow, driving posi-


tion memory system


34. FUEL OPN 7.5 A: Fuel


filler door


opener


43. HTR 7.5 A: Air conditioning system, instrument panel lights, electric cooling fan


44. A/C COMP 7.5 A: Air conditioning sys-


35. AM1 7.5 A: Multiport fuel injection sys- fuel injection ignition sys-


tem/sequential multiport system, starting system, tem


36. A/C 7.5 A: Air conditioning system 37. DOOR NO.2 25 A: Multiplex commu-


nication system


38. S/ROOF 30 A: Electric moon roof 39. TAIL 10 A: Parking lights, license plate lights, tail lights, front and rear side marker lights


40. PANEL 7.5 A: Seat heaters, navigation system, emergency flasher, electroni- cally controlled automatic transmission system, glove box light, instrument panel lights, power outlets


41. ECU IG NO.1 7.5 A: Center display, shift lock control system, electric moon roof, multiplex communication system


42. ECU IG NO.2 10 A: Anti- lock brake laser cruise control system, dynamic system, automatic headlight leveling system, vehicle stability control system,

Loading...
x