2002 Toyota 4runner Owners Manual

’02 4Runner_U (L/O 0108)

If you lose your wireless remote control transmitter Please contact your nearest Toyota dealer and you can purchase a new wireless remote control transmitter. Have the registered identification numbers of your transmitters deleted from your ve- hicle by your Toyota dealer as soon as possible to avoid the possibility of theft or an accident. Then, have the identification number of your new transmitter registered. At the same time, you must bring all of the remaining transmitters to have them registered again as well.

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SECTION 5

CORROSION PREVENTION AND APPEARANCE CARE Protecting your Toyota from corrosion Washing and waxing your Toyota Cleaning the interior

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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(cid:1) Wetness or dampness to certain parts of your vehicle for an extended period of time, may cause corrosion even though other parts of the vehicle may be dry.

(cid:1) High ambient temperatures can cause corrosion to those components of the vehicle which are prevented from quick–drying due to lack of proper ven- tilation.

The above signifies the necessity to keep your vehicle, particularly the underside, as clean as possible and to repair any dam- age to paint or protective coatings as soon as possible. To help prevent corrosion on your Toyota, follow these guidelines: Wash your vehicle frequently. It is, of course, necessary to keep your vehicle clean by regular washing, but to prevent corrosion, the following points should be observed: (cid:1) If you drive on salted roads

the winter or if you live near the ocean, you should hose off the undercarriage at least once a month to minimize cor- rosion.

in

(cid:1) High pressure water or steam is effec- tive for cleaning the vehicle’s underside and wheel housings. Pay particular attention to these areas as it is difficult to see all the mud and dirt. It will do more harm than good to simply wet the mud and debris without removing them. The lower edge of doors, rocker panels and frame members have drain holes which should not be allowed to clog with dirt as these areas can cause corrosion.

trapped water

in

(cid:1) Wash the underside of the vehicle thor-

oughly when winter is over.

See “Washing and waxing your Toyota” for more tips. Check the condition of your vehicle’s paint and trim. If you find any chips or scratches in the paint, touch them up im- mediately to prevent corrosion from start- ing. If the chips or scratches have gone through the bare metal, have a qualified body shop make the repair.

the

Protecting your Toyota from corrosion Toyota, through its diligent research, de- sign and use of the most advanced technology available, has done its part to help prevent corrosion and has provided you with vehicle construction. Now, it is up to you. Proper care of your Toyota can help ensure long– term corrosion prevention. The most common causes of corrosion to your vehicle are: (cid:1) The accumulation of road salt, dirt and moisture in hard–to–reach areas under the vehicle.

quality

finest

(cid:1) Chipping of paint, or undercoating caused by minor accidents or by stones and gravel.

Care is especially important if you live in particular areas or operate your ve- hicle under certain environmental condi- tions: (cid:1) Road salt or dust control chemicals will accelerate corrosion, as will the pres- ence of salt in the air near the sea– coast or in areas of industrial pollution. (cid:1) High humidity accelerates corrosion es- pecially when temperatures range just above the freezing point.

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Check the interior of your vehicle. Wa- ter and dirt can accumulate under the floor mats and could cause corrosion. Oc- casionally check under the mats to make sure the area is dry. Be particularly care- ful when transporting chemicals, cleans- ers, fertilizers, salt, etc; these should be transported in proper containers. If a spill or leak should occur, immediately clean and dry the area. Use mud shields on your wheels. If you drive on salted or gravel roads, mud shields help protect your vehicle. Full–size shields, which come as near to the ground as possible, are the best. We recommend that the fittings and the area where the shields are installed be treated to resist corrosion. Your Toyota dealer will be happy to assist in supplying and installing the shields if they are recommended for your area. Keep your vehicle in a well ventilated garage or a roofed place. Do not park your vehicle in a damp, poorly venti- lated garage. If you wash your vehicle in the garage, or if you drive it in covered with water or snow, your garage may be so damp it will cause corrosion. Even if your garage is heated, a wet vehicle can corrode if the ventilation is poor.

Washing and waxing your Toyota Washing your Toyota Keep your vehicle clean by regular washing. The following cases may cause weakness to the paint or corrosion to the body and parts. Wash your vehicle as soon as pos- sible. (cid:1) When driving in a coastal area (cid:1) When driving on a road sprinkled with

antifreeze

(cid:1) When having coal tar, tree sap, bird

droppings and carcass of an insect

(cid:1) When driving in the areas where there is a lot of smoke, soot, dust, iron dust and chemical substance

(cid:1) When the vehicle becomes remarkably

dirty with dust and mud Hand–washing your Toyota Work in the shade and wait until the vehicle body is not hot to the touch.

CAUTION

When cleaning under floor or chassis, be careful not to injure your hands.

1. Rinse off loose dirt with a hose. Re- move any mud or road salt from the underside of the wheel wells.

the vehicle or

in

2. Wash with a mild car–wash soap, mixed according to the manufacturer’s instructions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash water. Do not rub hard—let the soap and water remove the dirt.

Plastic wheel ornaments: The plastic wheel ornaments are damaged easily by organic substances. If any organic sub- stances splashes an ornament, be sure to wash it off with water and check if the ornament is damaged.

CAUTION

Do not attach the heavily damaged plastic wheel ornament. It may fly off the wheel and cause accidents while the vehicle is moving.

Aluminum wheels: Use only a mild soap or neutral detergent. Road turpentine or cleaners that are marked safe for painted surfaces.

tar: Remove with

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NOTICE

NOTICE

Do not use organic substances (gaso- line, kerosene, benzine or strong sol- vents), which may be toxic or cause damage.

3. Rinse

thoroughly—dried

can cause streaking. In hot weather you may need to rinse each section right after you wash it.

soap

4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub or press hard—you might scratch the paint.

Automatic car wash Your vehicle may be washed in an auto- matic car wash, but remember that the paint can be scratched by some type of brushes, unfiltered washing water, or the washing process itself. Scratching reduces paint durability and gloss, especially on darker colors. The manager of the car wash should be able to advise you wheth- er the process is safe for the paint on your vehicle.

To prevent damage to the antenna, make sure it is retracted before driv- ing your Toyota through an automatic car wash. On models with detachable antenna, remove the antenna before using an automatic car wash.

Waxing your Toyota Polishing and waxing is recommended to maintain the original beauty of your Toyota’s finish. Once a month or if the vehicle surface does not repel water well, apply wax. 1. Always wash and dry the vehicle be- fore you begin waxing, even if you are using a combined cleaner and wax.

2. Use a good quality polish and wax. If the finish has become extremely weath- ered, use a car–cleaning polish, fol- lowed by a separate wax. Carefully fol- low the manufacturer’s instructions and precautions. Be sure to polish and wax the chrome trim as well as the paint. the vehicle again when water does not bead but remains on the sur- face in large patches.

3. Wax

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Cleaning the interior

CAUTION

Do not wash the vehicle floor with water, or allow water to get onto the floor when cleaning the vehicle interi- or or exterior. Water may get into audio components or other electrical components above or under the floor carpet (or mat) and cause a malfunc- tion; and it may cause body corro- sion.

Vinyl interior The vinyl upholstery may be easily cleaned with a mild soap or detergent and water. First vacuum over the upholstery to re- move loose dirt. Then, using a sponge or soft cloth, apply the soap solution to the vinyl. After allowing it to soak in for a few minutes to loosen the dirt, remove the dirt and wipe off the soap with a clean damp cloth. If all the dirt does not come off, repeat the procedure. Commercial foam- ing–type vinyl cleaners are also available which work well. Follow the manufacturer’s instructions.

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NOTICE

NOTICE

Do not use solvent, thinner, gasoline or window cleaner on the interior.

(cid:2) Do not use dye or bleach on the

belts—it may weaken them.

to

foam–type shampoo

Carpets Use a good clean the carpets. Begin by vacuuming thoroughly to remove as much dirt as possible. Several types of foam cleaners are available; some are in aerosol cans and others are powders or liquids which you mix with water to pro- duce a foam. To shampoo the carpets, use a sponge or brush to apply the foam. Rub in overlapping circles. Do not apply water—the best results are obtained by keeping the carpet as dry as possible. Read the shampoo instructions and follow them closely. Seat belts The seat belts may be cleaned with mild soap and water or with lukewarm water. Use a cloth or sponge. As you are clean- ing, check the belts for excessive wear, fraying, or cuts.

(cid:2) Do not use the belts until they be-

come dry.

Windows The windows may be cleaned with any household window cleaner.

NOTICE

When cleaning the inside of the rear window, be careful not to scratch or damage the heater wires or connec- tors.

Air conditioning control panel, car au- dio, instrument panel, console panel, and switches Use a soft damp cloth for cleaning. Soak a clean soft cloth in water or luke- warm water then lightly wipe off dirt.

NOTICE

(cid:2) Do not use organic substances (sol- vents, kerosene, alcohol, gasoline, etc.) or alkaline or acidic solutions. These chemicals can cause discol- oring, staining or peeling of the surface.

(cid:2) If you use cleaners or polishing agents, make sure their ingredients do not include the substances men- tioned above.

(cid:2) If you use a liquid car freshener, do not apill the liquid onto the ve- hicle’s interior surfaces. It may con- tain the ingredients mentioned above. Immediately clean any spill using the method mentioned above.

Leather Interior The leather upholstery may be cleaned with neutral detergent for wool. Remove dirt using a soft cloth dampened with 5% solution of neutral detergent for wool. Then thoroughly wipe off all traces of detergent with a clean damp cloth.

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(cid:2) The interior of your vehicle is apt to heat up on hot summer days, so avoid placing on the upholstery items made of vinyl or plastic or containing wax as these tend to stick to leather when warm.

(cid:2) Improper cleaning of the leather up- holstery could result in discolor- ation or staining.

If you have any questions about the cleaning of your Toyota, your local Toyota dealer will be pleased to answer them.

After cleaning or whenever any part of the leather gets wet, dry with a soft clean cloth. Allow the leather to dry in a venti- lated shaded area.

NOTICE

(cid:2) If a stain should fail to come out with a neutral detergent, apply a cleaner that does not contain an organic solvent.

(cid:2) Never use organic substances such as benzine, alcohol or gasoline, or alkaline or acid solutions for clean- ing the leather as these could cause discoloring.

(cid:2) Use of a nylon brush or synthetic fiber cloth, etc. may scratch the fine grained surface of the leather. (cid:2) Mildew may develop on soiled leath- er upholstery. Be especially careful to avoid oil spots. Try to keep your upholstery always clean.

(cid:2) Long exposure to direct sunlight may cause the leather surface to harden and shrink. Keep your ve- hicle in a shaded area, especially in the summer.

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SECTION 6

VEHICLE MAINTENANCE AND CARE Maintenance requirements General maintenance Does your vehicle need repairing? Emissions Inspection and Maintenance (I/M) programs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

252
253
255
256

For scheduled maintenance information, please refer to the “Sched- uled Maintenance Guide” or “Owner’s Manual Supplement”.

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Maintenance requirements Your Toyota vehicle has been designed for fewer maintenance requirements with long- er service intervals to save both your time and money. However, each regular mainte- nance, as well as day–to–day care, is more important than ever before to ensure smooth, and trouble–free, safe, and eco- nomical drivings. It is the owner’s responsibility to make sure the specified maintenance, including general maintenance service, is performed. Note that both the new vehicle and emis- sion control system warranties specify that proper maintenance and care must be per- formed. See “Owner’s Warranty Informa- tion Booklet” or “Owner’s Manual Supple- ment” for complete warranty information. General maintenance General maintenance items are those day– to–day care practices that are important to your vehicle for proper operation. It is the owner’s responsibility to ensure that the general maintenance items are performed regularly. These checks or inspections can be done either by yourself or a qualified technician, or if you prefer, your Toyota dealer will be pleased to do them at a nominal cost.

252

Scheduled maintenance The scheduled maintenance items listed in the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement” are those required to be serviced at regular inter- vals. For details of your maintenance schedule, read the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”. It is recommended that any replacement parts used for maintenance or for the repair of the emission control system be Toyota supplied. The owner may elect to use non–Toyota supplied parts replacement pur- poses without invalidating the emission control system warranty. However, use of replacement parts which are not of equivalent quality may impair the effec- tiveness of the emission control sys- tems. You may also elect to have mainte- nance, replacement, or repair of the emission control devices and system performed by any automotive repair es- tablishment or individual without invali- dating this warranty. See “Owner’s War- ranty Information Booklet” or “Owner’s Manual Supplement” for complete war- ranty information.

for

2002 MY 4RUNNER_U (OM35787U)

Where to go for service? Toyota technicians are well–trained spe- cialists and are kept up to date with the latest service information through technical bulletins, service tips, and in–dealership training programs. They learn to work on Toyotas before they work on your vehicle, rather than while they are working on it. You can be confident that your Toyota dealer’s service department performs the best job to meet the maintenance require- ments on your vehicle—reliably and eco- nomically. Your copy of the repair order is proof that all required maintenance has been per- formed for warranty coverage. And if any problems should arise with your vehicle while under warranty, your Toyota dealer will promptly take care of it. Again, be sure to keep a copy of the repair order for any service performed on your Toyota. What about do–it–yourself maintenance? Many of the maintenance items are easy to do yourself if you have a little mechani- cal ability and a few basic automotive tools. Simple instructions for how to per- form them are presented in Section 7.

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If you are a skilled do–it–yourself mechan- ic, the Toyota service manuals are recom- mended. Please be aware that do–it–your- self maintenance can affect your warranty coverage. See “Owner’s Warranty Informa- tion Booklet” or “Owner’s Manual Supple- ment” for the details.

the

items

listed,

General maintenance Listed below are the general maintenance items that should be performed as fre- quently as specified. In addition to check- ing if you notice any unusual noise, smell or vibration, you should investigate the cause or take your vehicle to your Toyota dealer or a quali- fied service shop immediately. It is recom- mended that any problem you notice be brought to the attention of your dealer or the qualified service shop for their advice.

CAUTION

Make these checks only where ade- quate ventilation can be obtained if you run the engine.

to

time

OUTSIDE THE VEHICLE Items listed below should be performed from time, unless otherwise specified. Tire pressure Check the pressure with a gauge every two weeks, or at least once a month. See Section 7–2 for additional information.

for

the nuts

Tire surface and wheel nuts Check the tires carefully for cuts, damage or excessive wear. See Section 7–2 for additional information. When checking the tires, make sure no nuts are missing, and check looseness. Tighten them if necessary. Tire rotation Rotate the tires according to the mainte- nance schedule. (For scheduled mainte- nance information, please refer to the sep- arate “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”.). See Sec- tion 7–2 for additional information. Fluid leaks Check underneath for leaking fuel, oil, wa- ter or other the vehicle has been parked for a while. If you smell fuel fumes or notice any leak, have the cause found and corrected immediately. Doors and engine hood Check that all doors including back door operate smoothly and all latches lock se- curely. Make sure the engine hood sec- ondary latch secures the hood from open- ing when the primary latch is released.

fluid after

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INSIDE THE VEHICLE Items listed below should be checked regularly, e.g. while performing periodic services, cleaning the vehicle, etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Check headlight aim. Service reminder indicators and warning buzzers Check that all service reminder indicators and warning buzzers function properly. Steering wheel Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering or strange noise. Seats Check that all seat controls such as seat adjusters, seatback recliner, etc. operate smoothly and that all latches lock securely in any position. Check that the head re- straint move up and down smoothly and that the locks hold securely in any latched position. For folding–down rear seatbacks and swing–up rear seat cushions, check that the latches lock securely.

Seat belts Check that the seat belt system such as buckles, retractors and anchors operate properly and smoothly. Make sure the belt webbing is not cut, frayed, worn or dam- aged. Accelerator pedal Check the pedal for smooth operation and uneven pedal effort or catching. Brake pedal Check the pedal for smooth operation and that the pedal has the proper clearance. Check the brake booster function. Brakes At a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is held securely with only the parking brake applied.

Automatic transmission “Park” mecha- nism Check the lock release button of the se- lector lever for proper and smooth opera- tion. On a safe incline, check that your vehicle is held securely with the selector lever in “P” position and all brakes re- leased. IN THE ENGINE COMPARTMENT Items listed below should be checked from time to time, e.g. each time when refueling. Washer fluid Make sure there is sufficient fluid in the tank. See Section 7–3 for additional in- formation. Engine coolant level Make sure the coolant level is between the “F” and “L” lines on the see–through reservoir when the engine is cold. See Section 7–2 for additional information. Radiator, condenser and hoses Check that the front of the radiator and condenser are clean and not blocked with leaves, dirt, or insects. See Section 7–2
for additional information.

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for additional

Battery electrolyte level Your Toyota has a maintenance free bat- tery. You do not have to add distilled wa- ter. See Section 7–3 in- formation. Brake fluid level Make sure the brake fluid level is correct. See Section 7–2 for additional information. Engine oil level Check the level on the dipstick with the engine turned off and the vehicle parked on a level spot. See Section 7–2 for addi- tional information. Power steering fluid level Check the level through the reservoir. The level should be in the “HOT” or “COLD” range depending on the fluid temperature. See Section 7–2 for additional information. Exhaust system If you notice any change in the sound of the exhaust or smell exhaust fumes, have the cause located and corrected immedi- ately. (See “Engine exhaust cautions” in Section 2.)

tip–offs

for changes

Does your vehicle need repairing? Be on the alert in perfor- mance, sounds, and visual that indicate service is needed. Some impor- tant clues are as follows: (cid:1) Engine missing, stumbling, or pinging (cid:1) Appreciable loss of power (cid:1) Strange engine noises (cid:1) A leak under the vehicle (however, wa- ter dripping from the air conditioning after use is normal.)

If you notice any of these clues, take your vehicle to your Toyota dealer as soon as possible. It probably needs adjustment or repair.

CAUTION

Do not continue driving with the ve- hicle unchecked. It could result in se- rious vehicle damage and possibly personal injury.

(cid:1) Change

in exhaust sound (This may indicate a dangerous carbon monoxide leak. Drive with the windows open and have the exhaust system checked im- mediately.)

(cid:1) Flat–looking tire; excessive tire squeal

when cornering; uneven tire wear

(cid:1) Vehicle pulls to one side when driving

straight on a level road

(cid:1) Strange noises related to suspension

movement

(cid:1) Loss of brake effectiveness; spongy feeling brake or clutch pedal; pedal al- most touches floor; vehicle pulls to one side when braking

(cid:1) Engine coolant temperature continually

higher than normal

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The malfunction indicator lamp will go off after taking several driving trips, but the error code in the OBD system will not be cleared unless about 40 trips or more are taken. If your vehicle does not pass the I/M test even the malfunction indicator lamp does not come on, contact your Toyota dealer to prepare the vehicle for re–testing.

indicator

the malfunction

in- include OBD

Emissions Inspection and Maintenance (I/M) programs Some states have vehicle emission spection programs which (On–Board Diagnostics) checks. The OBD system monitors the operation of the emission control system. When the OBD system determines that a problem exists somewhere in the emission control system, lamp comes on. In this case, your vehicle may the I/M test and need to be not pass repaired. Contact your Toyota dealer to service the vehicle. Even lamp does not come on, your vehicle may not pass readiness codes have not been set in the OBD system. Readiness codes are automatically set during ordinary driving. However, when the battery is disconnected or run down, the codes are erased. Also, depending on your driving habits, the codes may not be completely set. Also, if the malfunction indicator lamp had come on recently due to temporary mal- function such as a loose fuel tank cap, your vehicle may not pass the I/M test.

the malfunction

indicator

test as

I/M

the

if

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SECTION 8

SPECIFICATIONS Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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288
289
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Dimensions and weight

P265/70R 16 tire

mm (in.)

Engine Model: 5VZ–FE Type:

6 cylinder V type 4 cycle, gasoline

Bore and stroke, mm (in.):

93.5 (cid:1) 82.0 (3.68 (cid:1) 3.23)

Displacement, cm3 (cu. in.):

3378 (206.1)

P225/75R 15 tire

Without wheel opening extension

With wheel opening extension

Overall length

4655 (183.3)

4655 (183.3)

4655 (183.3)

Overall width

Overall height

Wheelbase

Front tread

Rear tread

1690

(66.5) (67.5)* 2675 (105.3)

1715

1730

(68.1) (68.5)* 2675 (105.3)

1740

1800

(70.9) (68.5)* 2675 (105.3)

1740

1505

(59.3)

1505

(59.3)

1505

(59.3)

1495

(58.9)

1510

(59.5)

1510

(59.5)

Vehicle capacity weight (occupants + luggage) kg (lb.):

454 (1000)

* : Unladen vehicle

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Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

70 (18.5, 15.4)

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Oil grade:

API grade SJ “Energy–Conserving”, SL “Energy–Conserving” or ILSAC multi- grade engine oil is recommended.

Recommended oil viscosity (SAE):

5W-30 Preferred

Temperature range anticipated before next oil change

Service specifications ENGINE Valve clearance (engine cold), mm (in.):

Intake Exhaust

0.13—0.23 (0.006—0.009) 0.27—0.37 (0.011—0.014)

Spark plug type:

DENSO NGK

K16TR11
BKR5EKB–11

Spark plug gap, mm (in.):

1.1 (0.043)

Drive belt roughs drive belt BT–33–73F (used belt), Ibf:

tension measured with Bor- tension gauge No.

Generator belt

100(cid:2)20

Air conditioning compressor belt

100(cid:2)20

Power steering pump belt

100 +20
–15

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

With filter Without filter

5.2 (5.5, 4.6) 4.9 (5.2, 4.3)

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AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):

Two–wheel drive models

Up to 1.6 (1.7, 1.4)

Four–wheel drive models

Up to 2.0 (2.1, 1.8)

Fluid type:

Automatic DEXRON(cid:2)III (DEXRON(cid:2)II)

transmission

fluid D–II or

TRANSFER Oil capacity, L (qt., Imp. qt.):

1.2 (1.3, 1.1)

Oil type:

Gear oil API GL–4 or GL–5

Recommended oil viscosity:

SAE 75W–90

DIFFERENTIAL Oil capacity, L (qt., Imp. qt.):

Two–wheel drive models

2.75 (2.9, 2.4)

Four–wheel drive models

Front

1.15 (1.2, 1.0)

Rear

With center differential lock system

2.75 (2.9, 2.4)

Without center differential lock sys- tem

2.45 (2.6, 2.2)

Oil type:

Hypoid gear oil API GL–5
Recommended oil viscosity:

Front

SAE 75W–90

Rear

Above –18(cid:1)C (0(cid:1)F)

SAE 90

Below –18(cid:1)C (0(cid:1)F)

SAE 80W or 80W–90

COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

With rear heater Without rear heater

9.0 (9.5, 7.9) 8.0 (8.5, 7.0)

Coolant type:

“TOYOTA Long Life Coolant” or equiva- lent With ethylene–glycol type coolant for a proper corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water alone.

BATTERY Open voltage* at 20(cid:1)C (68(cid:1)F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

* : Voltage that is checked 20 minutes af- the key is removed with all the

ter lights turned off

Charging rates:

5 A max.

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STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Automatic transmission fluid DEXRON(cid:2)II or III

CHASSIS LUBRICATION Propeller shafts:

Spiders

Lithium base chassis grease, NLGI No.2

Slide yoke and double cardan joint

Molybdenum–disulfide chassis grease, NLGI No.2

lithium

base

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

40 (1.6)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Lining wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):

7—9 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

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Tires Tire size, pressure and wheel size:

Tire size

Tire pressure

kPa (kgf/cm2 or bar, psi)

Front

Rear

P265/70R16 111S

220 (2.2, 32)

220 (2.2, 32)

P225/75R15 102S

200 (2.0, 29)

200 (2.0, 29)

Wheel size

7J(cid:1)16* 1
7JJ(cid:1)16* 2
7J(cid:1)15* 1
7JJ(cid:1)15* 2

Fuses

* 1: Vehicles with steel wheels * 2: Vehicles with aluminum wheels NOTE: For a complete

tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” in Section 7–2.

tires (e.g. replacing

information on

Wheel nut torque, N⋅m (kgf⋅m, ft⋅lbf):

110 (11.5, 83)

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2002 MY 4RUNNER_U (OM35787U)

Engine compartment (without daytime running light system)

Fuses (type A) 1. ALT–S 7.5 A: Charging system 2. PWR OUTLET 15 A: Power outlets 3. RR HTR 10 A: Rear air conditioning

system

4. MPX–B 15 A: Power back window, back door lock, back window wiper, open door warning (back door), power door lock control system, back window defogger, horns, theft deterrent system

’02 4Runner_U (L/O 0108)

17. HEAD (HI LH) 10 A: Left–hand head-

light (high beam)

18. HEAD

(LO RH) 10 A: Right–hand

headlight (low beam)

19. HEAD (LO LH) 10 A: Left–hand head-

light (low beam)

20. TOWING 25 A: Trailer lights (back–up lights, rear turn signal lights, stop/tail lights)

21. SEAT HTR 20 A: Seat heater 22. FOG 15 A: Front fog lights 23. ECU–IG 10 A: Cruise control system, anti–lock brake system, vehicle skid control system, SRS airbag system, electronically automatic transmission system, power antenna, power window, electric moon roof, pow- er back window, back window defogger, back window wiper

controlled

24. TURN 10 A: Turn signals lights, emer-

gency flashers

25. WIPER 25 A: Windshield wipers and washer, power door lock control sys- tem, back window defogger, horns, theft deterrent system

26. 4WD 20 A: A.D.D. control system, four–wheel drive control system, center differential lock system

293

Engine compartment (with daytime running light system)

Instrument panel

luggage

5. DOME 15 A: Interior lights, personal light, lights, clock, car audio system, gauges and meters, ignition switch light, vanity mir- ror light, daytime running light

compartment

6. OBD 7.5 A: On–board diagnosis sys-

tem

7. EFI 20 A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

10. TAIL 10 A: Tail

lights,

license plate

lights, instrument panel lights

11. A.C 10 A: Air conditioning system 12. MIR HTR 10 A: Outside rear view mir-

ror heaters

13. DEFOG 15 A: Back window defogger 14. ETCS 15 A: Multiport

fuel

injection injec-

fuel

system/sequential multiport tion system

8. HEAD(RH) 10 A: Right–hand headlight,

gauges and meters

9. HEAD(LH) 10 A: Left–hand headlight

15. DRL 7.5 A: Daytime running light sys-

tem

16. HEAD (HI RH) 10 A: Right–hand head- light (high beam), gauges and meters

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Fuses (type B) 34. HEATER 50 A: Air conditioning system,

all components in “A.C” fuse

35. AM1 40 A: Starting system, all compo- “TURN”,

nents “ECU–IG”, “WIPER” and “4WD” fuses

“GAUGE”,

“ACC”,

in

36. J/B 50 A: All components in “POWER”, “ECU–B”

“STOP” and

“HORN,HAZ”, fuses

37. AM2 30 A: Starting system, multiport fuel injection system/sequential multi- port fuel injection system, all compo- nents in “STA” and “IGN” fuses

38. ABS2 40 A: Anti–lock brake system, active traction control system, vehicle skid control system

39. POWER 30 A: Power window, power back window, electric moon roof, power seat, back door lock

Fuses (type C) 40. ABS 60 A: Anti–lock brake system 41. ALT 120 A: Charging system, all com- in “AM1”, “HEATER”, “TAIL”, “DEFOG”, “MIR

ponents “RR HTR”, “ALT–S”, HTR” and “ACC” fuses

27. ACC 15 A: Car audio system, power antenna, clock, power rear view mirror control, cigarette lighter, seat belt pre- tensioners, electronically controlled au- tomatic transmission system, power outlets, theft deterrent system

28. GAUGE 10 A: Gauges and meters, back window defogger, daytime running light system, air conditioning system, cruise control system, center differen- tial lock system, electronically con- trolled automatic transmission, back–up lights

29. IGN 10 A: SRS airbag system, seat belt pretensioners, multiport fuel injec- tion system/sequential multiport fuel in- jection system, discharge warning light, vehicle skid control system

30. ECU–B 7.5 A: Gauges and meters, air

conditioning system

31. HORN,HAZ 15 A: Horns, emergency

flashers

32. STA 7.5 A: Starting system 33. STOP 10 A: Stop lights, high–mounted

stoplight

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING Reporting safety defects for U.S. owners Uniform tire quality grading

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

296
296

2002 MY 4RUNNER_U (OM35787U)

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To contact NHTSA, you may ei- ther call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hot- line.

Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–331–4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

campaign.

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2002 MY 4RUNNER_U (OM35787U)

Uniform tire quality grading This information has been prepared in ac- cordance with regulations issued by the National Highway Traffic Safety Adminis- tration of the U.S. Department of Trans- portation. It provides the purchasers and/ or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. Your Toyota dealer will help answer any questions you may have as you read this information. DOT quality grades—All passenger car tires must conform to Federal Safety Requirements these grades. Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: Treadwear 200 Traction AA Temperature A

in addition

to

from

treadwear grade

Treadwear—The is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150
would wear one and a half (1–1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual condi- tions of their use, however, and may de- part significantly the norm due to variations in driving habits, service prac- tices and differences in road characteris- tics and climate. Traction AA, A, B, C—The traction grades, from highest to lowest, are AA, A, B, and C, and they represent the tire’s ability to stop on wet pavement as mea- sured under controlled conditions on spe- cified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. Warning: The traction grade assigned to this is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.

tire

’02 4Runner_U (L/O 0108)

Temperature A, B, C—The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissi- pate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to de- generate and reduce tire life, and exces- sive temperature can lead to sudden tire failure. The grade C corresponds to a lev- el of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No.109. Grades B and A represent higher levels of perfor- mance on the laboratory test wheel than the minimum required by law. Warning: The temperature grades for this tire are established for a tire that is prop- erly inflated and not overloaded. Exces- sive speed, underinflation, or excessive loading, either separately or in combina- tion, can cause heat buildup and possible tire failure.

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SECTION 1– 1

OPERATION OF INSTRUMENTS AND CONTROLS Overview of instruments and controls Instrument panel overview Instrument cluster overview Indicator symbols on the instrument panel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2002 MY 4RUNNER_U (OM35787U)

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Instrument panel overview

1. Side vents 2. Tilt steering lock release lever 3. Instrument cluster 4. Center vents 5. Garage door opener 6. Garage door opener box or auxiliary

box

7. Electric moon roof switch 8. Personal lights 9. Glove box 10. Power door lock switches 11. Power window switches 12. Automatic transmission selector lever 13. Parking brake lever 14. Ashtray 15. Cup holders 16. Front drive control lever 17. Lower vent 18. Hood lock release lever 19. Fuel filler door opener 20. Window lock switch 21. Power rear view mirror control switches

(with power windows)

2002 MY 4RUNNER_U (OM35787U)

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1. Seat heater switch (for passenger) 2. Headlight and turn signal switch, and

front fog light switch

3. Wiper and washer switches 4. Back window and outside rear view

mirror defoggers switch

5. Driving pattern selector button 6. Clock 7. Emergency flasher switch 8. Power back window switch 9. Theft deterrent system/Engine

immobiliser system indicator light

10. Front passenger’s seat belt reminder

light

11. Air conditioning controls 12. Car audio 13. Ashtray 14. Power outlets 15. Cigarette lighter 16. “OUT/T” (outside temperature) button 17. Ignition switch 18. Cruise control switch 19. Center differential lock switch 20. Instrument panel light control knob 21. Power rear view mirror control switch

(without power windows)

2002 MY 4RUNNER_U (OM35787U)

’02 4Runner_U (L/O 0108)

22. Traction control off switch 23. Seat heater switch (for driver) or

Power back window lock switch

2002 MY 4RUNNER_U (OM35787U)

’02 4Runner_U (L/O 0108)

Instrument cluster overview

1. Service reminder indicators and

indicator lights

2. Engine coolant temperature gauge 3. Tachometer

4. Speedometer 5. Odometer and two trip meters 6. Fuel gauge

7. Trip meter reset knob

2002 MY 4RUNNER_U (OM35787U)

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Indicator symbols on the instrument panel

Brake system warning light* 1

Driver’s seat belt reminder light* 1

Vehicle skid control system and traction control system (two–wheel drive models) or active traction control system (four–wheel drive models) warning light* 1

Front passenger’s seat belt reminder light* 1

Open door warning light* 1

Discharge warning light* 1

SRS warning light* 1

Low engine oil pressure warning light* 1

Unengaged “Park” warning light* 1

Malfunction indicator lamp* 1

Low fuel level warning light* 1

or

Anti–lock brake system warning light* 1

Automatic transmission fluid temperature warning light* 1

Low windshield washer fluid level warning light* 1

Turn signal indicator lights

Headlight high beam indicator light

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’02 4Runner_U (L/O 0108)

Overdrive–off indicator light

Automatic transmission indicator lights

Driving pattern (“PWR” mode) indicator light

Four–wheel drive and center differential lock indicator lights

Slip indicator light

Traction control system off indicator light* 1
(two–wheel drive models) Vehicle skid control system off indicator light* 1
(four–wheel drive models)

Cruise control indicator light* 2

* 1: For details, see “Service reminder

indicators and warning

buzzers” in Section 1–5.

* 2: If this light flashes, see “Cruise control” in Section 1–6.

2002 MY 4RUNNER_U (OM35787U)

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2002 MY 4RUNNER_U (OM35787U)

’02 4Runner_U (L/O 0108)

SECTION 1– 2

OPERATION OF INSTRUMENTS AND CONTROLS Keys and Doors Keys Engine immobiliser system Side doors Power windows Power back window Back door Hood Theft deterrent system Fuel tank cap Electric moon roof

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10
13
14
22
24
26
28
29
31
32

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Keys (without engine immobiliser system)

Keys (with engine immobiliser system)

Your vehicle is supplied with two kinds of keys. 1. Master key—This key works in every

lock.

2. Sub key—This key will not work in the

glove box.

To protect things locked in the glove box when you have your vehicle parked, leave the sub key with the attendant. Since the doors can be locked without a key, you should always carry a spare master key in case you accidentally lock your keys inside the vehicle.

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by a Toyota dealer using the key number. We recommend you to write down the key number and keep it in safe place.

Your vehicle is supplied with the two kinds of keys. 1. Master key (black)—This key works in lock. Your Toyota dealer will every need it to make you a new key with built–in transponder chip.

2. Sub key

(gray)—This key does not

work in the glove box.

A transponder chip for engine immobiliser system has been filled in the head of the master and sub keys. These chips are needed to enable the system to function correctly, so be careful not to lose these keys. If you make your own duplicate key, you will not be able to cancel the system or start the engine.

10

2002 MY 4RUNNER_U (OM35787U)

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To protect things locked in the glove box when you have your vehicle parked, leave the sub key with the attendant. Since the side doors can be locked with- out a key, you should always carry a spare master key in case you accidentally lock your keys inside the vehicle. For the wireless remote control key, see “Side doors” in this section.

information on use of

NOTICE

When using a key containing a trans- ponder chip, observe the following precautions: (cid:2) When starting the engine, do not use the key with a key ring resting on the key grip and do not press the key ring against the key grip. Otherwise the engine may not start, or may stop soon after it starts.

(cid:2) When starting the engine, do not use the key with other transponder keys around (including keys of oth- er vehicles) and do not press other key plates against the key grip. Otherwise the engine may not start, or may stop soon after it starts. If this happens, remove the key once and then insert it again after taking off other transponder keys (includ- ing keys of other vehicles) from the ring or while gripping or covering them with your hand to start the engine.

2002 MY 4RUNNER_U (OM35787U)

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’02 4Runner_U (L/O 0108)

(cid:2) Do not cover the key grip with any material that cuts off electromagnet- ic waves.

(cid:2) Do not knock the key hard against

other objects.

(cid:2) Do not leave the key exposed to high temperatures for a long period, such as on the dashboard and hood under the direct sunlight.

(cid:2) Do not put the key in water or

wash it in an ultrasonic washer.

(cid:2) Do not use the key with electromag-

netic materials.

(cid:2) Do not bend the key grip.

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2002 MY 4RUNNER_U (OM35787U)

KEY NUMBER PLATE Your key number is shown on the plate. Keep the plate in a safe place such as your wallet, not in the vehicle. If you should lose your keys or if you need additional keys, duplicates can be made by a Toyota dealer using the key number. We recommend you to write down the key number and keep it in safe place.

’02 4Runner_U (L/O 0108)

Engine immobiliser system

Inserting the registered key in the ignition switch automatically cancels the system, which enables the engine to start. The indicator light will go off. For your Toyota dealer to make you a new key with built–in transponder chip, your dealer will need your key number and master key. However, there is a limit to the number of additional keys your Toyota dealer can make for you. If you make your own duplicate key, you will not be able to cancel the sys- tem or start the engine.

NOTICE

Do not modify, remove or disas- semble the engine immobiliser sys- tem. If any unauthorized changes or modifications are made, the proper operation of the system cannot be guaranteed.

immobiliser system

The engine is a theft prevention system. When you in- sert the key in the ignition switch, the transponder chip the key’s head transmits an electronic code to the ve- hicle. The engine will start, only when the electronic code in the chip corre- sponds to the registered ID code for the vehicle.

in

indicator

light will start

The system is automatically set when the key is removed from the ignition switch. The flashing to show the system is set. If any of the following indicator conditions occurs, contact your Toyota dealer. (cid:1) The

light stays on except when the theft deterrent system is set- ting or activating. (See “Theft deterrent system”.)

indicator

(cid:1) The indicator light does not start flash- ing when the key is removed from the ignition switch.

(cid:1) The indicator light flashes unsteady.

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’02 4Runner_U (L/O 0108)

For vehicles sold in U.S.A.

For vehicles sold in Canada

Side doors

This device complies with RSS–210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause interfer- ence, and (2) this device must accept any interference that may cause undesired operation of the device.

interference,

including

FCC ID: MOZ RI–4BTY MADE IN JAPAN This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, includ- ing interference that may cause unde- sired operation.

CAUTION

Changes or modifications not ex- pressly approved by the party respon- sible for compliance could void the user’s authority to operate the equip- ment.

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2002 MY 4RUNNER_U (OM35787U)

LOCKING AND UNLOCKING WITH KEY Insert the key into the keyhole and turn it. To lock: Turn the key forward. To unlock: Turn the key backward. Vehicles with power door lock system— All lock and unlock simulta- neously with either front door. In the driv- er’s door lock, turning the key once will unlock the driver’s door and twice in suc- cession will unlock all the doors simulta- neously.

the doors

’02 4Runner_U (L/O 0108)

Driver’s side

Driver’s side

Front passenger’s side

Front passenger’s side

With power windows

Without power windows

2002 MY 4RUNNER_U (OM35787U)

15

LOCKING AND UNLOCKING WITH INSIDE LOCK BUTTON Move the lock button. To lock: Push the button downward. To unlock: Pull the button upward. Closing lock button pushed in will also lock the door. Be care- ful not to lock your keys in the vehicle. Vehicles with power door sys- tem—The front doors cannot be locked if you leave the key in the ignition switch.

the door with

lock

the

LOCKING AND UNLOCKING WITH POWER DOOR LOCK SWITCH Push the switch. To lock: Push the switch on the front side. To unlock: Push the switch on the rear side. All the doors lock or unlock simultaneous- ly. When the front side doors are locked from the outside or locked with the wireless remote control transmitter, the power door lock switch will not work until either front door is unlocked with the key, lock knob, or wireless remote control transmitter.

’02 4Runner_U (L/O 0108)

CAUTION

Before driving, be sure that the doors are closed and locked, especially when small children are in the ve- hicle. Along with the proper use of seat belts, locking the doors helps prevent the driver and passengers from being thrown out from the ve- hicle during an accident. It also helps prevent the doors from being opened unintentionally.

to

the

lock

lever

the “LOCK”

REAR DOOR CHILD–PROTECTORS Move position as shown on the label. This feature allows you to lock a rear door so it can be opened from the outside only, not from inside. We recommend us- ing this feature whenever small children are in the vehicle.

16

2002 MY 4RUNNER_U (OM35787U)